Danfoss VLT AutomationDrive FC 300 Instruction Manual Download

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MAKING MODERN LIVING POSSIBLE

Instruction Manual, 90 kW–315 kW D-frame

VLT® AutomationDrive FC 300

Summary of Contents for VLT AutomationDrive FC 300

Page 1: ...MAKING MODERN LIVING POSSIBLE Instruction Manual 90 kW 315 kW D frame VLT AutomationDrive FC 300...

Page 2: ......

Page 3: ...the motor may be started with an external switch a serial bus command an input reference signal or a cleared fault condition Use appropriate caution to guard against an unintended start WARNING DISCHA...

Page 4: ...Safety VLT Automation Drive D Frame Instruction Manual MG34U222 VLT is a registered Danfoss trademark...

Page 5: ...ng Requirements 3 6 2 4 2 1 Leakage Current 3 5 mA 3 6 2 4 2 2 Grounding IP20 Enclosures 3 7 2 4 2 3 Grounding IP21 54 Enclosures 3 7 2 4 3 Motor Connection 3 7 2 4 3 1 Terminal Locations D1h D4h 3 8...

Page 6: ...3 Display 5 2 4 1 4 Navigation Keys 5 3 4 1 5 Operation Keys 5 3 4 2 Back Up and Copying Parameter Settings 5 3 4 2 1 Uploading Data to the LCP 5 4 4 2 2 Downloading Data from the LCP 5 4 4 3 Restorin...

Page 7: ...8 4 Warning and Alarm Definitions 9 2 8 5 Fault Messages 9 4 9 Basic Troubleshooting 10 1 9 1 Start Up and Operation 10 1 10 Specifications 11 1 10 1 Power dependent Specifications 11 1 10 2 General...

Page 8: ...Contents VLT Automation Drive D Frame Instruction Manual MG34U222 VLT is a registered Danfoss trademark...

Page 9: ...O and 24 V power supply 11 Mounting slot 4 Analog I O connector 12 Cable clamp PE 5 USB connector 13 Ground 6 Serial bus terminal switch 14 Motor output terminals 96 U 97 V 98 W 7 Analog switches A53...

Page 10: ...t Contactor Line power disconnect with contactor Circuit breaker Figure 1 3 shows an example of an adjustable frequency drive with an options cabinet Table 1 2 lists the variants for the adjustable fr...

Page 11: ...hapters provide supplementary details These details include user interface detailed programming application examples startup trouble shooting and specifications 1 3 Additional Resources Other resource...

Page 12: ...ent Raise the power factor reflected back to the line Reduce harmonics on the AC input 5 Capacitor bank Stores the DC power Provides ride through protection for short power losses 6 Inverter Converts...

Page 13: ...D4h D4h D4h 690 V D3h D3h D3h D4h D4h D4h D4h Table 1 4 kW Rated Adjustable Frequency Drives HP High Overload 100 125 150 200 250 300 350 350 HP Normal Overload 125 150 200 250 300 350 400 450 460 V...

Page 14: ...Introduction VLT Automation Drive D Frame Instruction Manual 1 6 MG34U222 VLT is a registered Danfoss trademark 1 1...

Page 15: ...same voltage Line power Adjustable frequency drive Motor Ensure that adjustable frequency drive output current rating is equal to or greater than motor full load current for peak motor performance Mot...

Page 16: ...ndent Specific Control Card ambient temperature exceeded Frame Door fan top fan Heatsink fan D1h D3h 102 m3 hr 60 CFM 420 m3 hr 250 CFM D2h D4h 204 m3 hr 120 CFM 840 m3 hr 500 CFM Table 2 2 Airflow 2...

Page 17: ...equipment can be hazardous All electrical work must conform to national and local electrical codes It is strongly recommended that instal lation startup and maintenance be performed only by trained a...

Page 18: ...D IN OUT 0V PNP 24V NPN D IN OUT 0V 24V 29 24V NPN 0V PNP 0V PNP 24V NPN 33 D IN 32 D IN 1 2 ON A53 U I S201 ON 2 1 A54 U I S202 ON 0 20mA OFF 0 10V 95 400Vac 2A P 5 00 R 82 R 81 P RS 485 68 N RS 485...

Page 19: ...The higher the current draw the quicker the trip response The overload provides Class 20 motor protection See 8 Warnings and Alarms for details on the trip function Because the motor wiring carries h...

Page 20: ...rol wiring Use the clamps provided with the equipment for proper ground connections Do not ground one adjustable frequency drive to another in a daisy chain fashion Keep the ground wire connections as...

Page 21: ...r cables from multiple adjustable frequency drives separately Induced voltage from output motor cables run together can charge equipment capacitors even with the equipment turned off and locked out Fa...

Page 22: ...ments 2 4 3 1 Terminal Locations D1h D4h A A B B 33 1 3 0 0 0 62 2 4 101 4 0 140 5 5 163 6 4 185 7 3 224 8 8 263 10 4 293 11 5 GROUND88 3 5 0 0 0 200 7 9 94 3 7 244 9 6 0 0 0 272 10 7 0 0 0 S U W R T...

Page 23: ...MAINS TERMINAL SECTION B B MOTOR TERMINALS AND BRAKE TERMINALS MOTOR TERMINAL BRAKE TERMINAL 130BC302 10 Figure 2 8 Terminal Locations D3h 1 2 130BC533 10 190 7 5 75 3 0 98 3 9 50 2 0 Figure 2 9 Load...

Page 24: ...TERMINAL 130BC332 10 Figure 2 10 Terminal Locations D2h A A B B 33 1 3 0 0 0 91 3 6 149 5 8 211 8 3 265 10 4 319 12 6 200 7 9 0 0 0 319 12 6 376 14 8 293 11 5 255 10 0 0 0 0 306 12 1 284 11 2 0 0 0 23...

Page 25: ...5 3 7 2 130BC534 10 Figure 2 12 Load share and Regeneration Terminals D4h 1 Front view 2 Side view Table 2 4 Installation VLT Automation Drive D Frame Instruction Manual MG34U222 VLT is a registered D...

Page 26: ...6 7 7 227 9 113 4 4 0 0 206 8 1 MAINS TERMINAL MOTOR TERMINAL BRAKE TERMINAL SECTION A A MAINS TERMINALS R S T U V W 3X M10X20 STUD WITH NUT SECTION B B MOTOR TERMINALS BRAKE REGEN TERMINALS 130BC535...

Page 27: ...ake Option B B A A 0 0 0 96 3 8 195 7 7 227 8 9 GROUND 3X123 4 8 GROUND 153 6 0 458 18 0 0 0 0 46 1 8 50 2 0 99 3 9 147 5 8 182 7 2 193 7 6 221 8 7 249 9 8 260 10 2 146 5 8 0 0 0 286 11 2 0 0 0 113 4...

Page 28: ...NAL R S T SECTION A A MAINS TERMINALS 130BC538 11 TB6 Terminal block for contactor Figure 2 16 Terminal Locations D6h with Contactor and Disconnect Options Installation VLT Automation Drive D Frame In...

Page 29: ...6 4 0 0 0 MAINS TERMINAL SECTION A A MAINS TERMINALS R S T 130BC541 10 Figure 2 17 Terminal Locations D6h with Circuit Breaker Option Installation VLT Automation Drive D Frame Instruction Manual MG34U...

Page 30: ...45 21 4 0 0 119 4 7 276 10 9 0 0 MAINS TERMINAL BRAKE TERMINAL MOTOR TERMINAL 4X M10X20 STUD WITH NUT SECTION B B MOTOR TERMINALS SECTION A A MAINS TERMINALS BRAKE REGEN TEMINALS R S T U V W Figure 2...

Page 31: ...375 14 8 290 11 4 0 0 257 10 1 309 12 1 0 0 MOTOR TERMINAL BRAKE TERMINAL MAINS TERMINAL 4X M10X20 STUD WITH NUT SECTION B B MOTOR TERMINALS BRAKE REGEN TERMINALS SECTION A A MAINS TERMINALS R S T U V...

Page 32: ...7 5 0 0 MAINS TERMINAL MOTOR TERMINAL BRAKE TERMINAL 4X M10X20 STUD WITH NUT SECTION A A MAINS TERMINALs BRAKE REGEN TERMINALS SECTION B B MOTOR TERMINALS R S T U V W 130BC544 11 TB6 Terminal block fo...

Page 33: ...SECTION C C MAINS TERMINALS 130BC545 11 R S T TB6 Terminal block for contactor Figure 2 21 Terminal Locations D8h with Contactor and Disconnect Options Installation VLT Automation Drive D Frame Instr...

Page 34: ...0 0 MAINS TERMINAL SECTION D D MAINS TERMINALS R S T 130BC546 10 Figure 2 22 Terminal Locations D8h with Circuit Breaker Option Installation VLT Automation Drive D Frame Instruction Manual 2 20 MG34U...

Page 35: ...4 6 AC Line Input Connection Size wiring is based upon the input current of the adjustable frequency drive Comply with local and national electrical codes for cable sizes Connect 3 phase AC input pow...

Page 36: ...dance ZT can be assessed on the basis of the following factors The conductibility of the shield material The contact resistance between the individual shield conductors The shield coverage i e the phy...

Page 37: ...le 2 9 Alternatively the connection to terminal 61 can be omitted PE FC PE FC 130BB924 11 PE PE 69 69 68 68 1 2 Figure 2 28 1 Min 0 025 in2 16 mm2 2 Equalizing cable Table 2 10 2 5 4 Control Terminal...

Page 38: ...on See 5 Programming for details on accessing parameters and programming The default terminal programming is intended to initiate adjustable frequency drive functioning in a typical operational mode 2...

Page 39: ...erminal cover supplied with the adjustable frequency drive must be installed to maintain the IP20 rating of the enclosure Figure 2 32 shows both the covered and uncovered terminals 130BC547 10 Figure...

Page 40: ...250T5 GE CK11CE311N AC 1 525 690 N55KT7 N132T7 GE CK95BE311N AC 3 N160T7 N315T7 GE CK11CE311N AC 3 Table 2 13 NOTE In applications requiring UL listing when the adjustable frequency drive is supplied...

Page 41: ...ce is adequate to ensure proper airflow for cooling EMC considerations Check for proper installation regarding electromagnetic compatibility Environmental consider ations See equipment label for the m...

Page 42: ...ncy drives require basic operational programming before running Basic operational programming requires entering motor nameplate data for the motor being operated and the minimum and maximum motor spee...

Page 43: ...3 4 8 Select language and press OK Then enter the motor data in 1 20 Motor Power kW 1 21 Motor Power HP to 1 25 Motor Nominal Speed The information can be found on the motor nameplate 1 20 Motor Power...

Page 44: ...at motor data is entered correctly Increase the ramp down time decel time in 3 42 Ramp 1 Ramp Down Time Enable overvoltage control in 2 17 Over voltage Control NOTE The OVC algorithm does not work whe...

Page 45: ...the LCP See the Programming Guide for details on use of the NLCP 4 1 1 LCP Layout The LCP is divided into four functional groups see Figure 4 1 Auto on Reset Hand on Off Status Quick Menu Main Menu A...

Page 46: ...tatus Quick Menu Main Menu Alarm Log Figure 4 4 Key Function Status Shows operational information In auto mode press to toggle between status readout displays Press repeatedly to scroll through each s...

Page 47: ...e LCP 130BP046 10 Hand on Off Auto on Reset Figure 4 6 Key Function Hand On Starts the adjustable frequency drive in local control Use the navigation keys to control adjustable frequency drive speed A...

Page 48: ...ation of the adjustable frequency drive Initialization can be through 14 22 Operation Mode or manually Initialization using 14 22 Operation Mode does not change adjustable frequency drive data such as...

Page 49: ...ive applications 5 2 Programming Example Here is an example for programming the adjustable frequency drive for a common application in open loop using the quick menu This procedure programs the adjust...

Page 50: ...gh Voltage 10 00 V 14 7 0 00A 1 1 Analog Reference Figure 5 7 9 6 14 Terminal 53 Low Ref Feedb Value Set minimum speed reference on terminal 53 at 20 Hz This tells the adjustable frequency drive that...

Page 51: ...ress OK 130BT769 10 5 0 Digital I O mode 5 1 Digital Inputs 5 4 Relays 5 5 Pulse Input 14 7 0 00A 1 1 Digital In Out 5 Figure 5 12 3 Scroll to 5 10 Terminal 18 Digital Input Press OK to access functio...

Page 52: ...American Default Parameter Settings 5 5 Parameter Menu Structure Establishing the correct programming for applications often requires setting functions in several related parameters These parameter se...

Page 53: ...2 11 Brake Resistor ohm 2 12 Brake Power Limit kW 2 13 Brake Power Monitoring 2 15 Brake Check 2 16 AC brake Max Current 2 17 Over voltage Control 2 18 Brake Check Condition 2 19 Over voltage Gain 2 2...

Page 54: ...PID I 7 40 Process PID I part Reset 7 41 Process PID Output Neg Clamp 7 42 Process PID Output Pos Clamp 7 43 Process PID Gain Scale at Min Ref 7 44 Process PID Gain Scale at Max Ref 7 45 Process PID F...

Page 55: ...ot B Option SW Version 15 74 Option in Slot C0 15 75 Slot C0 Option SW Version 15 76 Option in Slot C1 15 77 Slot C1 Option SW Version 15 9 Parameter Info 15 92 Defined Parameters 15 93 Modified Param...

Page 56: ...33 62 Terminal X59 2 Digital Input 33 63 Terminal X59 1 Digital Output 33 64 Terminal X59 2 Digital Output 33 65 Terminal X59 3 Digital Output 33 66 Terminal X59 4 Digital Output 33 67 Terminal X59 5...

Page 57: ...downloaded to the adjustable frequency drive Or the entire adjustable frequency drive profile can be loaded onto the PC for backup storage or analysis The USB connector or RS 485 terminal is availabl...

Page 58: ...Programming VLT Automation Drive D Frame Instruction Manual 5 10 MG34U222 VLT is a registered Danfoss trademark 5 5...

Page 59: ...complete AMA 5 12 Terminal 27 Digital Input 2 Coast inverse Default Value Notes comments Parameter group 1 2 Motor Data must be set according to motor Table 6 1 AMA with T27 Connected Parameters FC 2...

Page 60: ...n 5 19 Terminal 37 Safe Stop 1 Safe Stop Alarm Default Value Notes comments If 5 12 Terminal 27 Digital Input is set to 0 No operation a jumper wire to terminal 27 is not needed Table 6 5 Start Stop C...

Page 61: ...ue Notes comments Table 6 8 External Alarm Reset Parameters FC 24 V 24 V D IN D IN D IN COM D IN D IN D IN D IN 10 V A IN A IN COM A OUT COM 12 13 18 19 20 27 29 32 33 37 50 53 54 55 42 39 A53 U I 5k...

Page 62: ...in the above mentioned parameters Table 6 11 RS 485 Network Connection Parameters FC 24 V 24 V D IN D IN D IN COM D IN D IN D IN D IN 10 V A IN A IN COM A OUT COM 12 13 18 19 20 27 29 32 33 37 50 53...

Page 63: ...ment may then indicate that service may be required If the feedback error goes below the limit again within 5 sec then the adjustable frequency drive continues and the warning disappears But Relay 1 w...

Page 64: ...Application Examples VLT Automation Drive D Frame Instruction Manual 6 6 MG34U222 VLT is a registered Danfoss trademark 6 6...

Page 65: ...and or the serial communication Hand on The adjustable frequency drive can be controlled by the navigation keys on the LCP Stop commands reset reversing DC brake and other signals applied to the cont...

Page 66: ...e was chosen as a function for a digital input parameter group 5 1 Digital Inputs The corresponding terminal is active The adjustable frequency drive saves the actual reference Changing the reference...

Page 67: ...n Auto On Auto mode the adjustable frequency drive will start the motor with a start signal from a digital input or serial communication Start delay In 1 71 Start Delay a delay starting time was set A...

Page 68: ...Status Messages VLT Automation Drive D Frame Instruction Manual 7 4 MG34U222 VLT is a registered Danfoss trademark 7 7...

Page 69: ...monitor the adjustable frequency drive status After the fault condition is remedied the adjustable frequency drive can be reset It will then be ready to start operation again A trip can be reset in a...

Page 70: ...ge high X 6 DC link voltage low X 7 DC overvoltage X X 8 DC undervoltage X X 9 Inverter overloaded X X 10 Motor ETR overtemperature X X 1 90 Motor Thermal Protection 11 Motor thermistor overtemperatur...

Page 71: ...t 2 X X X 46 Pwr card supply X X 47 24 V supply low X X X 48 1 8 V supply low X X 49 Speed limit X 50 AMA calibration failed X 51 AMA check Unom and Inom X 52 AMA low Inom X 53 AMA motor too big X 54...

Page 72: ...on below defines each warning alarm condition provides the probable cause for the condition and details a remedy or troubleshooting procedure WARNING 1 10 Volts low The control card voltage is below 1...

Page 73: ...es the adjustable frequency drive voltage Perform input voltage test Perform soft charge circuit test WARNING ALARM 9 Inverter overload The adjustable frequency drive is about to cut out because of an...

Page 74: ...y be caused by shock loading or quick acceleration with high inertia loads It may also appear after kinetic backup if the acceleration during ramp up is quick If extended mechanical brake control is s...

Page 75: ...power being transmitted to the brake resistor if the brake transistor is short circuited WARNING ALARM 27 Brake chopper fault The brake transistor is monitored during operation and if a short circuit...

Page 76: ...mits No Text 1024 1279 A CAN message that has to be sent couldn t be sent 1281 Digital signal processor flash timeout 1282 Power micro software version mismatch 1283 Power EEPROM data version mismatch...

Page 77: ...h three phase AC line voltage all three supplies are monitored WARNING 47 24 V supply low The 24 V DC is measured on the control card The external 24 V DC backup power supply may be overloaded otherwi...

Page 78: ...To resume normal operation apply 24 V DC to terminal 37 then send a reset signal via Bus Digital I O or by pressing the reset key ALARM 70 Illegal adjustable frequency drive configuration The control...

Page 79: ...p by 14 53 Fan Monitor Troubleshooting Cycle power to the adjustable frequency drive to determine if the warning alarm returns WARNING 250 New spare part A component in the adjustable frequency drive...

Page 80: ...Warnings and Alarms VLT Automation Drive D Frame Instruction Manual 8 12 MG34U222 VLT is a registered Danfoss trademark 8 8...

Page 81: ...om VLT 2800 or 5000 6000 8000 FCD or FCM Use only LCP 101 P N 130B1124 or LCP 102 P N 130B1107 Wrong contrast setting Press Status to adjust the contrast Display LCP is defective Test using a differen...

Page 82: ...on is programmed correctly Program correct settings Active reversing signal Check if a reversing command is programmed for the terminal in parameter group 5 1 Digital inputs Deactivate reversing signa...

Page 83: ...to B B to C C to A If imbalance leg stays on same input terminal it is a problem with the unit Contact the supplier Motor current imbalance greater than 3 Problem with motor or motor wiring Rotate out...

Page 84: ...Basic Troubleshooting VLT Automation Drive D Frame Instruction Manual 9 4 MG34U222 VLT is a registered Danfoss trademark 9 9...

Page 85: ...333 333 407 Continuous kVA at 460 V kVA 127 151 151 191 191 241 241 288 288 353 353 426 Continuous kVA at 500 V kVA 139 165 165 208 208 262 262 313 313 384 384 463 Max input current Continuous at 400...

Page 86: ...0 130 154 154 191 191 241 Continuous kVA at 690 V kVA 87 103 103 129 129 157 157 185 185 229 229 289 Max input current Continuous at 550 V A 77 89 89 110 110 130 130 158 158 198 198 245 Continuous at...

Page 87: ...642 4465 4146 5028 Estimated power loss at 690 V W 3123 3851 3771 4614 4258 5155 Weight enclosure IP21 IP54 kg lbs 125 275 Weight enclosure IP20 kg lbs 125 275 Efficiency 0 98 Output frequency 0 590 H...

Page 88: ...rque Characteristics Starting torque Constant torque maximum 160 for 60 s Starting torque maximum 180 up to 0 5 s Overload torque Constant torque maximum 160 for 60 s Percentage relates to the adjusta...

Page 89: ...ven Max frequency at terminal 29 33 5 kHz open collector Min frequency at terminal 29 33 4 Hz Voltage level see 10 2 1 Digital Inputs Maximum voltage on input 28 V DC Input resistance Ri approx 4 k Pu...

Page 90: ...3 NC resistive load 240 V AC 2 A Max terminal load AC 15 1 on 1 3 NC inductive load cos 0 4 240 V AC 0 2 A Max terminal load DC 1 1 on 1 3 NC resistive load 50 V DC 2 A Max terminal load DC 13 1 on 1...

Page 91: ...on Special Conditions Minimum ambient temperature during full scale operation 32 F 0 C Minimum ambient temperature at reduced performance 14 F 10 C Temperature during storage transport 13 149 158 F 2...

Page 92: ...ons Short circuit Protection The adjustable frequency drive must be protected against short circuit to avoid electrical or fire hazard Danfoss recommends using the fuses mentioned below to protect ser...

Page 93: ...690 V Adjustable Frequency Drives For UL compliance for units supplied without a contactor only option the Bussmann 170M series fuses must be used See Table 10 9 for SCCR ratings and UL fuse criteria...

Page 94: ...ical connection Use a torque wrench to ensure correct torque Always use a torque wrench to tighten the bolts Frame Size Terminal Torque Nm in lbs Bolt size D1h D3h Line power Motor Load sharing Regen...

Page 95: ...ce 10 7 Card 10 V DC Output 10 7 Card 24 V DC Output 10 6 Card RS 485 Serial Communication 10 5 Card USB Serial Communication 10 7 Characteristics 10 7 Signal 5 1 System 1 3 Terminal Functions 2 24 Te...

Page 96: ...Line Power 2 5 Power Supply L1 L2 L3 10 4 Local Control 4 1 4 3 7 1 Control Panel 4 1 Control Test 3 4 Mode 3 4 Operation 4 1 Start 3 4 M Main Menu 5 1 4 2 Manual Initialization 4 4 Mechanical Install...

Page 97: ...ed Cable 2 3 3 1 Control Cables 2 22 Wire 2 5 Short Circuit 8 6 Smart Application Set up SAS 3 2 Specifications 1 3 Speed Reference 2 24 3 4 5 1 Start Up 9 1 Startup 1 3 5 1 Start up 4 4 Status Messag...

Page 98: ...www danfoss com drives MG34U222 130R0291 MG34U222 Rev 2012 11 15...

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