Daedong KIOTI DK35CHSE Manual Download

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MAJOR MAINTENANCE ITEMS

CHECK PERIOD

(Run Hours)

CHECK AND MAINTENANCE ITEMS

Every 10 hours

Initial 50 hours

Every 100 hours

Every 200 hours

Every 400 hours

Every 800 hours

Every 1,000 hours

Every 1 year

Every 2 years

Engine oil level, Transmission oil level, Front axle oil level. Coolant level

Radiator grill cleaning, Engine air filter, Seat belt

Tire inflation pressure and damage, Parking brake condition

PTO shaft and Guard condition, 3 point hitch and Draw-bar condition, Pin assembly

Engine oil and Engine oil filter, Transmission oil filter, HST filter, Fuel filter

Clutch pedal play, Brake pedal play, Fan belt tension

Engine oil and Engine oil filter

Clutch pedal play, Brake pedal paly, Fan belt tension and condition, Engine air hose and clamp

Transmission oil filter, HST filter, Fuel filter

Radiator hose line and clamp, Fuel line and clamp, Toe-in, Air cleaner filter

Transmission oil, Front axle oil

Engine intake, exhaust valve

Coolant

Air-con filter, Engine air filter

Coolant

REMARKS

Using unspecified parts or oil and fuel with poor quality can damage the tractor seriously.

For detailed maintenance interval and procedures, refer to “Service” in chapter 7.

Check

Replace

Check

Replace

Check

Replace

Check

Replace

Adjust

Replace

Summary of Contents for KIOTI DK35CHSE

Page 1: ...on oil filter HST filter Fuel filter Clutch pedal play Brake pedal play Fan belt tension Engine oil and Engine oil filter Clutch pedal play Brake pedal paly Fan belt tension and condition Engine air hose and clamp Transmission oil filter HST filter Fuel filter Radiator hose line and clamp Fuel line and clamp Toe in Air cleaner filter Transmission oil Front axle oil Engine intake exhaust valve Cool...

Page 2: ... Co LTD over the years since 1947 and has been designed with the finest materials and under rigid quality control standards set forth by the KIOTI Engineering Department Knowledge of tractor operation is essential for many years of dependable service and reliability To help new owner s familiarize themselves with the KIOTI DK35 CH SE DK40 CH SE DK45 C HSE it is the policy of KIOTI tractor to provi...

Page 3: ......

Page 4: ...FETY PRECAUTIONS PRECAUTIONS BEFORE OPERATION SPECIFICATIONS DESCRIPTION OF OPERATING SYSTEM OPERATION 3 POINT HITCH IMPLEMENT OPERATION MAINTENANCE STROAGE AND DISPOSAL TROUBLESHOOTING INDEX 1 2 3 4 5 6 7 8 9 10 ...

Page 5: ...G SERVICING 1 11 SAFETY PRECAUTIONS WHEN USING THE LOADER 1 13 SAFETY DECAL MAINTENANCE 1 16 PRECAUTIONS BEFORE OPERATION 2 1 VEHICLE IDENTIFICATION NUMBER 2 2 ESSENTIAL REPLACEMENT PART 2 4 SPECIFICATIONS 3 1 EXTERNAL DIMENSIONS 3 2 TRAVELING SPEED 3 7 IMPLEMENTLIMITATIONS 3 9 DESCRIPTION OF OPERATING SYSTEM 4 1 EXTERIOR VIEW 4 3 ...

Page 6: ...TABLE OF CONTENTS OPERATING THE CONTROLS 4 21 SWITCH 4 5 INSTRUMENT PANEL 4 13 ...

Page 7: ...CABIN SYSTEM 4 38 TIRES WHEELS AND BALLAST 4 51 OPERATION 5 1 PRE OPERATION 5 2 INITIALOPERATION 5 3 OPERATING THE ENGINE 5 3 OPERATING THE TRACTOR 5 10 TABLE OF CONTENTS ...

Page 8: ...T 6 2 ATTACHING DEVICES FOR AN IMPLEMENT6 4 ADJUSTMENT OF LIFT ROD 6 4 ADJUSTMENT OF TOP LINK 6 5 REMOVALAND INSTALLATION OF 3 POINT HITCH IMPLEMENT 6 6 HANDLING LOADER 6 10 MAINTENANCE 7 1 MAINTENANCE CHECK LIST 7 3 LUBRICANTS 7 6 MAINTENANCE CODE 7 7 TABLE OF CONTENTS ...

Page 9: ...TABLE OF CONTENTS ...

Page 10: ...STROAGE AND DISPOSAL 8 1 TRACTOR STORAGE 8 2 USAGEAND DISPOSAL 8 5 TROUBLESHOOTING 9 1 ENGINE TROUBLESHOOTING 9 2 TRACTOR TROUBLESHOOTING 9 4 ...

Page 11: ...ondition may result in damage to your ve hicle or its equipment if the caution is not heeded Follow the advice provided with the caution WARNING This indicates that a condition may result in harm serious injury or death to you or other persons if the warning is not heeded Follow the advice provided with the warning This mark indicates emphasis on notable characteristics of work ing procedures and ...

Page 12: ...ion Engine Oil Pressure Turn Signal Power Take Off Clutch Control ON Position Power Take Off Clutch Control OFF Position Differential Lock Position Control Lowered Position HazardWarning Lights Headlight Low Beam Headlight High Beam Four Wheel Drive ON Fast Slow Creep High Range Middle Range H L Low Range Coolant Preheat QT lamp H High speed travel light M Middle speed travel light L Low speed tra...

Page 13: ......

Page 14: ... ENGINE WHEN DRIVING THE TRACTOR WHEN PARKING THE TRACTOR WHEN PARKING THE TRACTOR WHEN USING THE 3 POINT HITCH SAFETY PRECAUTIONS DURING SERVICING 1 11 SAFETY PRECAUTIONS WHEN USING THE LOADER 1 13 SAFETY DECAL MAINTENANCE 1 16 DECAL MOUNTING LOCATION DECALS CAUTIONS FOR DECAL MAINTENANCE SAFETY PRECAUTIONS 1 ...

Page 15: ...se injury or damage to your tractor 7 When starting the tractor make sure your path is clear of people to avoid accidents caused by sudden movements 8 Before making reverse movements with your tractor you should always check to see that the path is clear 1 It is recommended that you read and understand this entire manual before operation of your new tractor Fail ure to do so could result in accide...

Page 16: ...actor unless a passenger seat is installed Keep bystanders away from the tractor while in operation 14 When getting on and off the tractor handholds and step plates should always be used This will help to prevent accidental slips trips and falls 15 Be sure to scrape off mud or soil from your shoes before mounting the tractor T66O103A T66O104A T66O105A 9 Never operate this tractor or any other agri...

Page 17: ...eat belt when the trac tor is equipped with a ROPSand CAB Never use the seat belt when tractor is not equipped with a ROPS ROPS Roll Over Protective Structures 21 Extra caution should be taken when driving tractors with narrow tread widths For added stability you should adjust your rear wheel tread width see page 4 55 19 Before starting your tractor you should depress the clutch and make sure that...

Page 18: ...jury 2 Do not park your tractor on a steep incline and remember to shut off the engine and P T O before dismount ing the tractor PRECAUTIONS DURING OPERATION WHEN STARTING THE ENGINE 3 Do not operate your tractor in an en closed building without the proper ventilation Containing carbon mon oxide can cause serious injury or death T66O109A T66O108A T66O110A ...

Page 19: ...efore starting the tractor 5 Pull only from the drawbar Never hitch anything to the axle housing or any other point except the drawbar Pulling from any other location only increase the risk of serious personal injury or death 6 If the front of the tractor tends to rise up when heavy implements are at tached to the three point hitch weights should be installed on the tractor Do not operate the trac...

Page 20: ...d for safe tractor operation 15 When working in groups always let the others know what you are go ing to do before you do it 16 Never freewheel Disengaging the clutch or shifting into neutral while descending a slope as this could lead to a loss of control 17 Do not operate near ditches holes embankments or other terrain fea tures which may collapse under the tractor s weight The risk of tractor u...

Page 21: ...ck the brake pedals together when traveling at road speeds Brake both wheels simultaneously when mak inganemergencystop Unevenbrak ing at road speeds could cause the tractor to tip over WHEN DRIVING THE TRACTOR 1 Brake Pedal Lock 2 Brake Pedal L 3 Brake Pedal R 1 Brake Pedal Lock 2 Brake Pedal L 3 Brake Pedal R MANUAL type T66O118A H23O117A H23116A HST type ...

Page 22: ... may run out of control 8 Avoid sudden movements of the steering wheel as this can cause a loss of control of the tractor This risk is especially great when trav eling at road speeds 9 Do not operate an implement while the tractor is on the road Lock the three point hitch in the raised position 10 When towing other equipment use a safety chain and place an SMV emblem on it as well 1 Disengage the ...

Page 23: ...y stopped gears are in neutral and all movingcomponentshavecompletely stopped before connecting disconnecting adjusting cleaning or servicing any P T O driven equipment 2 Keep the P T O shaft cover in place at all times Replace the P T O shaft cap when the shaft is not in use T66O122A H23O121A H23O123A 3 Before installing or using P T O driven equipment read the manufacturer s manual and review th...

Page 24: ...ing brake place the gear shift le ver in neutral and stop the engine 1 Do not smoke while working around the battery or when refueling your tractor Keep all sparks and flames away from the battery and fuel tank The battery presents an explosive hazard because it gives off hydrogen and oxygen especially when recharging SAFETY PRECAUTIONS DURING SERVICING 6 Do not remove the radiator cap while the c...

Page 25: ... that wheel bolts have been tightened to the specified torque 13 Escaping hydraulic fluid under pres surehassufficientforcetopenetrate skin causing serious personal injury Be sure to release all re sidual pressure Before disconnect ing hydraulic lines Before adding pressure to the hy draulic system make sure that all connections are tight and that all line pipes and hoses are free of damage 7 When...

Page 26: ...t once This fluid can produce gan grene and or severe allergic reaction 15 Keep environmental pollution in mind When replacing cooant or oil dispose of it the right way Be sure to observe all relevant regu lations when you dispose of the en gine oil transmission oil fuel coolant filters and battery T66O130A T66O131A Never let anyone get in the loader and use the loader as a workbench Otherwise it ...

Page 27: ...n injury or even death H11O104A Never carry a big object with the loader unless a proper implement is attached Keep a carried object low during driving Otherwise it may lead to an injury or even death H11O105A Do not stand under the lifted loader or get close to it Also lower the loader arm onto the ground before leaving the tractor Otherwise it may lead to a fa tal injury or even death H11O103A ...

Page 28: ...ected to the bucket and boom The bucket or boom can be accidentally dropped down leading to an injury or even death H11O106A Do not allow loder arms or attachment to contact electrical power lines Elec trocution will cause serious injury or death H11O107A Keep bystanders away No riders H11O108A ...

Page 29: ...1 16 DK35 CH SE DK40 CH SE DK45 C HSE T66O132A SAFETY DECAL MAINTENANCE DECAL MOUNTING LOCATION ...

Page 30: ...1 17 SAFETY PRECAUTIONS 1 DECALS 2 Part No T2625 55111 4 Part No T4625 52361 3 Part No T4625 52351 5 Part No T2615 54112 6 Part No T2350 54141 1 Part No T2615 53561 ...

Page 31: ...1 18 DK35 CH SE DK40 CH SE DK45 C HSE 7 Part No T2325 50512 9 Part No T2181 54121 10 Part No T2325 50743 8 Part No T2445 50724 ...

Page 32: ... dry with a soft cloth Never use a solvent such a thin ner or acetone since it can ruin the decals Do not spray high pressure wa ter directly onto the decal The decal may fall off the tractor IMPORTANT If a decal is damaged or lost contact your local KIOTI dealer immediately to install a new decal Make sure to attach the decal to the correct position cleanly without bubbles after cleaning its moun...

Page 33: ...R MEMO MEMO ...

Page 34: ... OPERATION VEHICLE IDENTIFICATION NUMBER 2 2 PRODUCTION NUMBER 2 2 ENGINE NUMBER 2 2 TRANSMISSION NUMBER 2 3 ESSENTIAL REPLACEMENT PART 2 4 OILS AND FLUIDS 2 4 FILTERS 2 4 BELTS AND RUBBER PARTS 2 5 OTHER COMPONENTS 2 5 2 ...

Page 35: ...of the front axle frame VEHICLE IDENTIFICATION NUMBER PRODUCTION NUMBER The engine serial number is on the in take manifold It is also stamped on the mounting surface of the injection pump as a precaution against loss of the plate This number indicates the engine type displacement injection timing and date of manufacture ENGINE NUMBER The transmission number is stamped on the transmission case on ...

Page 36: ...r major service be sure to see your KIOTI dealer For service contact the KIOTI dealership from which you pur chased your tractor or your local au thorized KIOTI dealer When in need of parts be prepared to give your dealer both the tractor and engine serial numbers Before using non Kioti approved implements contact your nearest dealer regarding safety application of the implement Identification No ...

Page 37: ...hange the fluid speci fied on the right to keep the tractor in perfect condition Filters for the engine transmission air cleaner andA C are consumables that purify oil and air Make sure to replace the these items when changing oil FILTERS ITEM SPECIFICATION SAE15W40 DAEDONGUTF65 Exxonmobil Mobilfluid 424 BP TractranUTH Exxonmobil Hydraulic 560 Shell DonaxTD SAE multipurpose type grease CAPA Engine...

Page 38: ...ARTS PART NO DESCRIPTION EngineOilFilter Hydraulic Filter HST Hyd Filter FuelFilterElement Air filter QTY E6201 32443 T4620 38841 T4125 38021 84612 4316 0 T4145 82051 1 1 1 1 1 PARTNO DESCRIPTION QTY E5800 72531 T4345 72101 1 1 Fan Belt A C Belt The battery is a very important consum able component that supplies power to thealternatorwhentheengineisstarted Therefore make sure to check its dis char...

Page 39: ...R MEMO MEMO ...

Page 40: ...3 EXTERNAL DIMENSIONS 3 2 EXTERNAL DIMENSIONS 3 2 GENERALSPECIFICATIONS 3 4 TRAVELING SPEED 3 7 IMPLEMENT LIMITATIONS 3 9 STANDARD SIZE BY IMPLEMENT 3 9 SPECIFICATIONS 3 ...

Page 41: ...ROPS E1 Front wheel tread E2 Rear wheel tread ITEM MODEL 1 Overalllength A1 2 Overalllength A2 3 Overalllength A3 4 Overallwidth B 5 Overallheight C1 6 Overallheight C2 7 Wheelbase D 8 Tread E1 9 Tread E2 10 Ground clearance F DK35 CH SE DK45 C HSE in mm 142 3 3 615 129 1 3 280 121 1 3 075 61 6 1 565 56 3 1 430 93 1 2 365 69 5 1 767 49 1 1 248 14 3 365 DK40 CH SE 143 7 3 650 134 3 3 410 124 8 3 17...

Page 42: ... 0 1 880 49 0 1 245 14 7 375 48 7 53 0 1 237 1 347 69 3 1 760 97 4 2 475 53 7 1 365 15 9 405 49 7 59 6 1 262 1 515 53 9 59 6 1 370 1 515 1 Overalllength A1 2 Overalllength A2 3 Overallwidth B 4 Overallheight C 5 Wheelbase D 6 Tread E1 7 Tread E2 8 Ground clearance F 142 3 3 615 121 1 3 075 61 6 1 565 95 3 2 420 69 5 1 767 49 1 1 248 14 3 365 A1 Overall length including weight A2 Overall length exc...

Page 43: ...al 28 5 21 2 27 0 20 1 34 25 3 32 5 24 2 38 28 3 36 26 8 13 74 52 11 10 42 13 74 52 11 10 42 13 74 52 11 10 42 Dry single plate clutch Dry single plate clutch Dry single plate clutch Shuttle Main Range Synchromesh shuttle lever Servo piston twin pedals Synchromesh shuttle lever Servo piston twin pedals Synchromesh shuttle lever Servo piston twin pedals Synchromesh 4 HST Synchromesh 4 HST Synchrome...

Page 44: ...6PR 13 6 24 6PR 10x16 5 6PR 14 9x24 8PR 16 9 64 0 MANUAL HST Front Rear Front Rear Front Rear Forward 2 600 rpm Reverse Max 2 600 rpm 0 1 14 5 0 16 23 4 4 wheel drive Quick turn QT Brake Differential lock Agricultural Industrial Turf Pump capacity Steering Hydraulic lift control 3 point hitch Tires gpm min Max lifting ca pacity lbs kg Hydraulic system 24in Behind Lift link end None 0 16 0 0 25 8 0...

Page 45: ...rpm engine rpm Min turning radius with one rear wheel braked feet m lbs kg lbs kg lbs kg 9 3 2 85 540 2 520 540 2 500 540 2 520 540 2 500 540 2 520 540 2 500 Mid optional 2 000 2 500 2 000 2 470 2 000 2 500 2 000 2 470 2 000 2 500 2 000 2 470 9 5 2 91 10 2 3 13 Weight with CABIN Max Drawbar load Max Trailer loading weight 4 123 1 870 4 134 1 875 4 365 1 980 4 299 1 950 4 396 1 994 4 365 1 980 1 43...

Page 46: ... 9 34 6 58 10 59 9 20 14 80 11 81 19 00 16 03 25 80 0 75 1 21 1 05 1 69 1 35 2 17 1 83 2 95 1 92 3 09 2 68 4 32 3 45 5 55 4 68 7 53 5 31 8 54 7 41 11 93 9 53 15 33 12 94 20 81 0 79 1 27 1 10 1 77 1 41 2 27 1 91 3 08 2 01 3 23 2 81 4 52 3 60 5 80 4 90 7 88 5 55 8 93 12 48 7 76 16 03 7 76 12 9 21 76 0 83 1 333 1 16 1 86 1 49 2 39 2 02 3 25 2 12 3 41 2 96 4 76 3 80 6 110 5 16 8 3 5 85 9 41 8 17 13 15...

Page 47: ...1 0 27 0 43 0 37 0 60 0 48 0 77 0 65 1 04 0 73 1 18 1 03 1 65 1 32 2 12 1 79 2 88 0 11 1 18 0 16 0 25 0 20 0 32 0 27 0 43 0 28 0 45 0 39 0 63 0 50 0 81 0 68 1 1 0 77 1 24 1 08 1 74 1 39 2 23 1 88 3 03 0 09 0 14 0 12 0 20 0 16 0 26 0 22 0 35 0 22 0 36 0 32 0 51 0 40 0 65 0 55 0 89 0 62 1 00 0 87 1 40 1 12 1 80 1 52 2 45 0 09 2 45 0 13 0 21 0 17 0 27 0 22 0 36 0 24 0 38 0 33 0 53 0 42 0 68 0 58 0 93...

Page 48: ...depth Max working width Max Cutting width Max Cutting width Max Cutting width Max Cutting width Max Width Max Cutting width Do not use 3 poi nt hitch backhoe DK35 CH SE DK40 CH SE DK45 C HSE 66 1 676 90 2 280 65 1 650 84 2 133 84 2 133 65 1 650 72 1 828 72 1 828 84 2 133 72 1 828 102 2 590 73 1 854 84 2 133 84 2 133 73 1 854 72 1 828 72 1 828 96 2 483 72 1 828 102 2 590 73 1 854 84 2 133 84 2 133 ...

Page 49: ...R MEMO MEMO ...

Page 50: ...AL LAMP 4 17 GLOW PLUG INDICATOR 4 17 PARKING BRAKE WARNING LAMP 4 17 PTO INDICATOR 4 18 4 4WD INDICATOR 4 18 BRAKE ONE SIDE LAMP 4 18 N INDICATOR 4 19 H INDICATOR 4 19 M INDICATOR 4 19 L INDICATOR 4 20 OPERATING THE CONTROLS 4 21 MAIN SHIFT LEVER 4 26 RANGE GEAR SHIFT LEVER 4 26 SHUTTLE SHIFT LEVER 4 26 CREEP GEAR SPEED LEVER 4 27 CLUTCH PEDAL 4 28 BRAKE PEDAL 4 28 STEERING WHEELADJUSTMENT 4 29 P...

Page 51: ...IOR DEVICES 4 38 EXTERIOR DEVICES 4 39 ENTRANCE 4 39 UNLOCKING THE DOOR 4 39 REAR WINDOW 4 40 WORKING LIGHT 4 40 WIPER 4 41 AUDIO SYSTEM 4 42 ANTENNA 4 43 INDOOR LAMP 4 43 ACCESSORY 4 43 SUN VISOR 4 44 AIR RECIRCULATIONAND FRESHAIR MODE 4 45 HEATERANDAIR CONDITIONER 4 46 7 PIN POWER OUTPUT SOCKET 4 50 TIRES WHEELS AND BALLAST 4 51 TREAD 4 54 ADDITIONAL WEIGHT 4 58 ...

Page 52: ... Wheel 3 Fuel filler Cover 4 Hood Bonnet 5 Headlamp ROPS MODEL H23O401A 6 ROPS 7 Turn Signal Lamp 8 Fender 9 Rearview Mirror 10 Footstep 11 Work Lamp 12 Top Link 13 7 pin Socket 14 Oil Gauge 15 PTO Shaft 16 Crank Lifting Rod 17 Check Link 18 Swing Draw Bar 19 Lower Link ...

Page 53: ...p FRT RR 2 Wiper 3 Rearview Mirror 4 Turn Signal Lamp FRT RR 5 Handle 6 Side Cover 7 Footstep 8 Hood Bonnet 9 Headlamp 10 Top Link 11 Lifting Rod 12 Lower Link 13 Swing Draw Bar 14 Crank Lifting Rod 15 Check Link 16 License Plate Lamp 17 External Position Control Lever ...

Page 54: ...4 5 DESCRIPTION OF OPERATING SYSTEM 4 SWITCH MOUNTING LOCATION H23O403A 1 Combination Switch 2 Key Switch 3 4WD Switch 4 Hazard Lamp Switch 5 PTO Selection Switch 6 PTO Switch MANUALType ...

Page 55: ...4 6 DK35 CH SE DK40 CH SE DK45 C HSE H23O404A 1 Combination Switch 2 Key Switch 3 4WD Switch 4 Hazard Lamp Switch 5 Cruise Switch 6 PTO Selection Switch 7 PTO Switch HST type ...

Page 56: ...tomatically started The automatic preheat operation is indicated by the glow plug indicator Make sure to preheat the engine until the glow plug indicatorgoesoff approx 9seconds in cold weather D The position D indicates the manual preheat position which is not used in normal conditions This position is a self return type so the key should be held there while using This position can be used in very...

Page 57: ...iving with high beam head light disturbs the approaching vehicle s visibility for safe driving Use the high beam head lights only if necessary H11O405A H23O406A 1 Turn signal light switch 2 Head light switch 3 Horn switch The ignition key is not direc tional and can be inserted in any direction Also be careful not to leave the tractor unat tended as the same key is used for all KIOTI tractors It c...

Page 58: ...operated while this switch is pressed up to operate the hazard lamps HAZARD LAMP SWITCH 1 Hazard lamp switch A ON B OFF H11O410A TURN SIGNAL LIGHT SWITCH H11O405A H11O408A 1 Turn signal light switch A Right turn B Left turn NOTE The turn signal light lever is not the self return type Therefore make sure to return the lever manually after turning the vehicle The turn signal lamps can be oper ated w...

Page 59: ...ng on a hard surface 5 Whencultivatingafieldordrivingover a bank To avoid accident Engage the switch only when the vehicle is stationary While the 4WD is engaged drive the vehicle with low speed as steering and braking character istics may differ It is possible to engage the 4WD during driving However you may hear noise or feel slight shift impact some at times in this case For safe driving engage...

Page 60: ... H11O413A To activate the cruise control function set the desired speed and press the switch to the ON position Depress the HST pedal to increase the driving speed in order to accelerate at a constant speed To deactivate the cruise function depress the brake pedal or press the switch to the OFF position The cruise function is not activated dur ing driving backward 1 Cruise operation switch A ON B ...

Page 61: ...he PTO switch to the OFF position The mark on the tachometer indicates 540 rpm of the PTO When engaging the PTO lower the engine speed engage the PTO and then accelerate the tractor gradually in order to pre vent impact load to the PTO from abrupt operation IMPORTANT NOTE To avoid personal injury and accident Before disassembling or clean ing the PTO system make sure that the PTO switch is in the ...

Page 62: ... tractor while a warning light is on H23O420A 1 PTO Indicator 2 High Beam Indicator 3 BatteryChargeWarningLamp 4 Parking Brake Indicator 5 Cruise Indicator 6 Glow Plug Indicator 13 High Speed Indicator 14 OilPressureWarningLamp 15 4WD Indicator 16 Fuel Gauge 17 Hour Meter 18 CoolantTemperatureGauge 7 Turn Signal Light LH 8 Tachometer 9 Turn Signal Light RH 10 Low Speed Indicator 11 Mid Speed Indic...

Page 63: ...uel Gauge E Empty F Full FUEL GAUGE Make sure to use only genuine fuel as the engine can be damaged if unqualified fuel is used Use fuel for winter season in cold weather to start the engine easier The gauge needle can move on a hill or curve as fuel slopes in the tank NOTE The warning light on the instrument panel comes on if the fuel level is be low the specified value This indicates the remaini...

Page 64: ... WARNING LAMP H23O426A ENGINE COOLANT TEMPERA TURE GAUGE H11O425A This gauge indicates the coolant tem perature after the key switch is turned to the ON position C Coolant is cold H Coolant is hot The range marked in 2 in the figure indicates the normal engine tempera ture normal driving range 1 Coolant Temperature Gauge 2 Normal Driving Range C Cold H Hot CAUTION Make sure to control the work loa...

Page 65: ...engine but turned Off after starting the engine HEAD LIGHT HIGH BEAM LAMP H23O428A If this warning lamp comes on while driving the charging system such as the alternator is malfunctioning Therefore turn off all electrical devices and have the tractor checked by your local KIOTI Dealer or work shop as soon as possible CAUTION This lamp comes on in blue when the high beam head light is switched on D...

Page 66: ...even with the parking brake released have the tractor checked by your local KIOTI dealer or work shop immediately CAUTION This indicates the operating condition of the preheat system When the key switch is turned to the ON position this indicator comes on for approx 8 seconds It is recommended to start the engine as soon as this indicator goes off for best starting performance This indicator may n...

Page 67: ...on When the PTO clutch is disengaged this in dicator goes off This comes on to indicate 4WD engagement H23O442A 4WD INDICATOR BRAKE ONE SIDE LAMP This lamp indicates the operating sta tus of the brake one side This comes on when the brake lock for two brake pedals is unlocked 1 Brake One Side Disengagement Bracket H11O4E5A The durability of the axle can be deteriorated if only one brake pedal is d...

Page 68: ...OR T46O578A If the range shift is in neutral position this lamp turn in green HST If the shuttle lever is in neutral position this lamp turns in green Manual If the range shift is at middle speed this lamp turned in green HST If the range shift is at high speed this lamp turned in green HST ...

Page 69: ...4 20 DK35 CH SE DK40 CH SE DK45 C HSE L INDICATOR T46O577A If the range shift is at low speed this lamp turned in green HST ...

Page 70: ...Brake Pedal L 7 Brake Pedal R 8 Main Gear Shift Lever 9 Range Gear Shift Lever 10 Creep Gear Shift Lever 11 3 Point Hitch Lowering Speed Knob 12 Mid PTO Shift Lever Option 13 Differential Lock Pedal 14 Joystick Lever 15 Double Acting Lever A B 16 Foot Throttle 17 Double Acting Lever C D 18 Draft Control Lever 19 Lift Position Control Lever ROPS MODEL MANUAL Type T23O419A ...

Page 71: ...ake Lock Lever 6 HST Forward Pedal 7 HST Reverse Pedal 8 Range Gear Shift Lever 9 Differential Lock Pedal 10 3 Point Hitch Lowering Speed Knob 11 Mid PTO Shift Lever Option 12 Joystick Lever 13 Double Acting Lever A B 14 Double Acting Lever C D 15 Draft Control Lever 16 Lift Position Control Lever ROPS MODEL HST Type T66O408A ...

Page 72: ...r 3 Clutch Pedal 4 Tilt Steering Pedal 5 Brake Pedal L 6 Brake Pedal R 7 Main Gear Shift Lever 8 Range Gear Shift Lever 9 Creep Gear Speed Lever 10 Joystick Lever 11 Double Acting Lever A B 12 Draft Control Lever 13 Lift Position Control Lever Lifting Arm 14 Switch Panel 15 Power Socket 16 Parking Brake Lock Lever ...

Page 73: ...ver 2 Brake Pedal L 3 Brake Pedal R 4 Tilt Steering Pedal 5 Parking Brake Lock Lever 6 Forward Driving Pedal 7 Reverse Driving Pedal 8 Joystick Lever 9 Double Acting Lever A B 10 Draft Control Lever 11 Lift Position Control Lever 12 Switch Panel 13 Range Gear Shift Lever 14 Power Socket ...

Page 74: ... occurs during shifting this lever 1 Put the range shift lever into the neu tral position 2 Depress the pedal slightly to prevent the gears in the transmission from rotating 3 Shift the range shift lever into the desired position with the brake pedal and front rear driving pedals depressed HST type 1 Range Gear Shift lever High Speed Mid Speed Low Speed N Neutral 1 Range Shift Lever High Speed Mid...

Page 75: ...e has a major effect at a low speed Therefore disengage the clutch before depressing the brake pedal to stop the tractor Manual Type CAUTION Reduce the speed before mov ing this lever since it is very dan gerous to switch the driving di rection at a high speed CAUTION This lever is used to select forward or reverse driving Shifting this lever fre quently can deteriorate the trans mission s life an...

Page 76: ...t possible to work at the standard speed due to hard soil When transplanting When working with a trencher agricultural When loading or unloading during driving 2 It is recommended not to use the creep speed under the following con ditions When getting out of a puddle in muddy area When towing or trailing When working with a loader When doing public works 3 Precautions for creep speed Make sure to ...

Page 77: ...peed 2 When turning sharply on a field dis engage the left and right brake ped als to use one brake pedal Unlock the brake lock and then turn the steering wheel while depressing the brake pedal on the turning side 3 Depressing only one brake pedal is not much effective while the 4WD is activated effective in case of 2WD WARNING Make sure to interlock the brake pedals as an accident such as rollove...

Page 78: ...ng wheel can be adjusted for the driver s comfort Holdthesteeringwheelwithbothhands depress the tilt pedal lightly and then adjust the position of the steering wheel as desired MANUALType HST Type WARNING The durability of the axle can be deteriorated if only one brake pedal is depressed during the 4WD is activated It is more ef fective to use the quick turn function rather than the brake one side...

Page 79: ...edal selects the reverse driving MANUALType CAUTION If the vehicle is driven with the parking brake partially or com pletely engaged it may cause early wear of the brake disc To stop the tractor depress the brake pedal and pull the lever up to apply the parking brake The parking bake is automatically re leased by depressing and then releas ing the brake pedal IMPORTANT These HST pedals function as...

Page 80: ... differential lock reduce the engine speed After engaging it accelerate the tractor Make sure to set the steering wheel in the straight ahead po sition while the differential lock is in use Otherwise the differ ential system can be damaged ROPS MODEL ManualType ROPS MODEL HST Type The hand throttle lever is to control the engine rpm The engine accelerates to its full speed by pulling the hand thro...

Page 81: ... then release the lever Make sure that the seat is firmly fixed by moving it gently after adjustment H11O468A SEAT ADJUSTMENT SEAT SLIDING CAUTION Do not put a hand between the seat and the slides when adjust ing the seat position You can get injured unexpectedly The differential lock is to secure the dif ferential system and keep the wheel rotation on both sides the same in or der to enhance the ...

Page 82: ...e weight of the driver Turning the cushion adjustment lever counterclockwise to the 50 kg position makes the cushion lighter and turning the lever clockwise to the 120 kg posi tion makes the cushion heavier CUSHIONSTRENGTHADJUSTMENT 1 Cushion Adjustment Lever H11O471A The seat belt is self retracting type Make sure to fasten the seat belt be fore driving WARNING Always fasten the seat belt when th...

Page 83: ...tus by put ting the draft control lever into the Deep position to activate the draft function at mid load and putting the lever into the The position control lever is used to keep the plowing depth constant dur ing work The implement attached to the lifting arm can be lowered by pushing the le ver while the implement is raised by pulling the lever In order to limit the lowering height of implement...

Page 84: ...ure that the shift levers and PTO shift lever are set in the neutral position Also makesurethatthe parking brake is applied and the engine is idling Use the outer position control le ver only on a level ground This joystick lever is used only to lift and lower the loader attached to the tractor For detailed information refer to Han dling Loader in Chapter 6 Shallow position to activate the draft f...

Page 85: ... the lowering speed while turn ing it clockwise decreases the lower ing speed Also turning it clockwise to its end can fix the implement to a cer tain position 1 Lowering Speed Control Lever A Low Speed B High Speed H23O477A LIFTING ARM LOWER LINK SPEED CONTROL LEVER This lever does not control the lift ing speed of the lifting arm NOTE MID PTO LEVER OPTIONAL The mid PTO is a unit used for a lawn ...

Page 86: ... This lever is used to control a hydraulic implement installed to the exterior Lowering the lever supplies hydraulic fluid to Port B while raising it supplies hydraulic fluid to Port A See chapter 5 Operation for details 1 Double Acting Lever A Port A B Port B H11O478A ...

Page 87: ...H SE DK45 C HSE H23O479A CABIN SYSTEM INTERIOR DEVICES 1 Air Outlet 2 Speaker 3 Air Inlet 7 Inside Rearview Mirror 8 Side Window Handle 9 CD Player Optional 4 Sun Visor 5 Heater Air Conditioner Switch 6 Room Lamp CABINMODEL ...

Page 88: ...iver s comfort and convenience 2 It features wide windows outside rearview mirrors and wipers as well as a wide field of view 3 The cabin can be kept comfortable and pleasant by operating the air conditioner and heater 4 The cabin structure is safe as it is verified by the ROPS Roll Over Pro tection Structure test However make sure to fasten the seat belt for best protection UNLOCKING THE DOOR Pul...

Page 89: ...Front 2 Working Light Switch Rear 3 Working Light Front Rear H11O484A REAR WINDOW 1 Handle Of Rear Window 2 Button Press the button on the rear window handle lightly to open the rear window in the cabin To close it hold the handle and pull it gently H11O482A he rear window may not be opened due to an implement Make sure to check if there is enough space to open the win dow to prevent damage and br...

Page 90: ...ed through the nozzle of the wiper by pressing the switch again with the key switch in the ACC or ON position H11O485A WARNING Do not drive the tractor on a road with the work lights ON at night The approaching or following vehicle s visibility can be disturbed which is very danger ous for both drivers In this case use the hazard lamps The key switch should be positioned to the ACC or ON position ...

Page 91: ...e damaged if you are trying to spray the washer fluid when its tank is empty Therefore make sure to check the fluid level be fore driving Spray enough washer fluid and operate the wiper if there is dirt on the window When operating the wiper while it is frozen to the window its fuse can be blown In this case operate the wiper after increasing the cabin tem perature enough to defrost the wiper CAUT...

Page 92: ... view H23O446A INSIDE REARVIEW MIRROR INDOOR LAMP 1 Indoor Lamp If you press the lens the indoor lamp will be turned on If you press it again it will be turned off H11O488A CAUTION The room lamp can be operated without the key inserted However turning it on for an extended period of time can dis charge the battery 1 Antenna H11O487A ANTENNA RADIOANTENNA Check the contact and angle of the antenna i...

Page 93: ... necessary H23O490A 1 Cup Holder 2 Storage There are two storage areas and three cup holders above the left and right le ver guides in the cabin H11O448A CUP HOLDER AND STORAGE POWER SOCKET 1 Power Socket H23O447A The power socket can also be used as an internal power source for charging a cellular phone or portable electric shaver ...

Page 94: ...ecirculate internal air or draw fresh air by operating the air conditioner When the lever is pushed to the A side outside air comes in and circu lates in the cabin When it is pushed to the B side the vents are opened and inside air circulates in the cabin It is not possible to block outside air from coming in even in the recircula tion mode In the fresh air mode air circulating in the cabin is 100...

Page 95: ... not leave a child alone in the cabin His her health can be threatened as internal tempera ture rises rapidly in hot weather or on a sunny day Use the fresh air mode in normal conditions and use the air recir culation mode only if necessary Continued operation of the air recirculation mode can cause the inside to become stuffy causing headaches drowsiness or frost on the windows Do not operate the...

Page 96: ...ITIONER SWITCH FAN SPEED CONTROL DIAL Press it to activate the air conditioner and press it again to deactivate the air conditioner The heater can be operated by the tem perature control switch and fan speed control switch VENT MODE CONTROL DIAL Air flows out from four left and right vents toward the driver when turning the vent mode dial to the position ...

Page 97: ...ture control dial only con trols the amount of air flowing through the heater and air conditioner Therefore unnecessary load can be applied to the air conditioner if this dial is set to the high temperature with the A C in operation Air flows out from four front vents to ward the driver when turning the vent mode dial to the position Air flows out from four front and four left and right vents when...

Page 98: ...y be suffocated to death If keeping the A C on for an ex tended period of time inside air can become impure Therefore draw outside air and ventilate the cabin regularly WARNING CAUTION Make sure to follow the instructions below to keep the air conditioner in the best condition 1 Operation in winter season During the winter time run the air conditioner once or twice every month to prevent refrigera...

Page 99: ...ently The A C system is charged with new refrigerant that does not de stroy the ozone layer Be care ful when servicing the A C system Do not use unspecified refriger ant and compressor oil or the air conditioner system could be seriously damaged The performance of the A C be comes poor when the refriger ant is insufficient However charging the air conditioner with excessive refrigerant affects its...

Page 100: ...m the work When driving on a road with an implement which has exterior lamps such as a trailer make sure to turn on those lamps by connecting them to the 7 pin socket in order to prevent an accident Make sure to check for proper operation after connecting the 7 pin socket to the trailer It may not operate depending on the trailer specifications Consult your local KIOTI Dealer for this issue No Col...

Page 101: ... 14 20 4PR 43 16 20 4PR Inflationpressure Tire sizes DK35 CH SE 2 8kg cm2 275Kpa 40psi 2 1kg cm2 207Kpa 30psi 3 1kg cm2 310Kpa 45psi 1 7kg cm2 165Kpa 24psi 1 7kg cm2 172Kpa 25psi 1 4kg cm2 138Kpa 20psi Inflationpressure Tire sizes DK40 CH SE Inflationpressure Tire sizes DK45 C HSE IND for Industrial Farm Turf IND Farm Turf IND 8 16 6PR 29 12 5 15 4PR 10 16 5 6PR 13 6 24 6PR 21 5L 16 1 4PR 14 9 24 ...

Page 102: ...he tire rim or disc The tire can ex plode due to the rapidly in creased pressure in the tire Check tires for inflation pressure damage deformation and ex tended wear on lug and damage of rim and disc Also check if wheel bolts rim bolts and nuts are loose T46W031A WARNING ...

Page 103: ...ame checking procedure when tractor is first used It is dangerous to reduce the tread on a slope or when trail ing Never use tires larger than specified without approval from KIOTI IMPORTANT H23O4D0A When working on a field where crops are linearly aligned the tread should be adjusted so that the tires do not cross over the crops It is also necessary to widen wheel tread to decrease danger when wo...

Page 104: ...4 55 DESCRIPTION OF OPERATING SYSTEM 4 H23O4D1A STANDARD TREAD DIMENSION REAR WHEEL Agricultural Turf Industrial ...

Page 105: ...f it is damaged by unapproved mod ification it will not be covered by warranty KIOTI SPECIFICATIONS FOR STANDARD TIRE FRONT WHEEL WARNING Use tires approved by KIOTI only Assemble the tire as shown in the figure Contact your local KIOTI Dealer if it is necessary to change the tire speci fication or installation method Tightening torque of wheel bolt nut 17 19kgf m ...

Page 106: ... rotating direction in every circumstance during forward driving The tire is correctly installed if the mark V is shown straight when the tire is in the forward position H11O4D2A DK35 CH SE DK40 CH SE DK45 C HSE 12 4 24 6PR 13 6 24 6PR 14 9 24 6PR Model Tire size Farm Turf Industrial 41 14 20 4PR 41 14 20 4PR 21 5L 16 1 4PR 43 16 20 4PR 14 9 24 6PR 17 5L 24 8PR Wheel nut Rim bolt 274 6 333 4 Nm 28...

Page 107: ... wear of tires and reduction of the front axle s life span due to additional weight Max load 187lbs 17 kg x 5 Pieces Model ALL ADDITIONAL FRONT WEIGHT COMPONENTS FOR ADDITIONAL FRONT WEIGHT When installing or removing a weight always check the tire inflation pressure and adjust it as necessary The front weights are available at the KIOTI Dealer For required number of weights consult your local KIO...

Page 108: ... disc shortened axle life and in crease in fuel consumption IMPORTANT For detailed information on installation contact your local KIOTI Dealer H11O4E2A 1 Rear Weight 2 Weight Bolt 3 Nut H11O4E1A 1 Rear Weight ADDITIONAL REAR WEIGHT The rear weight is used to maximize the draft of the tractor by increasing the grip of the rear wheels when using a heavy trailer or plow 4 Spring Washer 5 Bolt ...

Page 109: ... If the tire without a tube is not filled with water and calcium solution sufficiently a part of the ream is exposed resulting in corrosion For a tire with a tube fill it up to 90 of its level The liquid injection should be per formed only by a qualified service personnel For detailed information contact your local KIOTI Dealer NOTE ADDITIONAL LIQUID TYPE WEIGHT If the liquid ballast is used infla...

Page 110: ... FOLD THE ROPS 5 14 TO RAISE THE ROPS TO UPRIGHT POSITION 5 15 PARKING 5 16 TURNING 5 17 DRIVING ON SLOPE 5 18 THE CAUTIONS WHEN COMING IN AND OUT OF PAVED ROAD5 18 PRECAUTIONS WHILE DRIVING ON THE ROAD 5 19 LOADING INTO AND UNLOADING OUT OF THE TRUCK 5 20 PRECAUTIONS WHEN USING POWER STEERING 5 20 3 POINT HITCH CONTROL SYSTEM 5 22 EXTERIOR HYDRAULIC CONTROL SYSTEM 5 26 ...

Page 111: ... brake before checking or repairing it Refer to Daily inspection in the section Service for fuel replenishment Read information titled as Danger Warning and Cau tion thoroughly for the safe operation CAUTION Walk around inspection Check the engine oil level Check the transmission oil levell Check the coolant levell Clean the grill and radiator screen Check the air cleaner filter Check the brake pe...

Page 112: ...ed for the initial operation of 10 to 20 hours INITIAL OPERATION WARNING To avoid accidents Be sure to read and understand the warning and caution decals on the tractor thoroughly Run the engine only in a well ventilated area or you can be suffocated by exhaust gas Never start the engine unless you are on the driver s seat The tractor can abruptly start off resulting in an injury or accident Using...

Page 113: ... pedals with the parking brake lever Check that the parking brake lamp on the gauge board illuminates 2 To release the parking brake press the brake pedals again Make sure that the brake ped als are fully depressed before pulling the parking brake lever up When the parking brake is engaged the parking brake lamp on the instrument cluster illu minates When releasing it the parking brake lamp is tur...

Page 114: ...position H11O503A 2 P T O Switch 3 Range Gear Shift Lever Hi Mid Lo HST 4 Forward Reverse Driving Pedal H11O504A Make sure that no one is around the implement or behind the tractor WARNING 1 Position Control Lever A DOWN 6 Lower the attachment by pushing the position control lever toward H11O505A MANUAL Type HST Type For the HST model it cannot be started while the range gear or PTO is engaged ...

Page 115: ...e engine should be started within 5 seconds after the glow plug lamp goes off After the engine is started post heat is performed for 15 seconds with the key switch in the ON position he preheat after heat function and glow plug lamp do not operate when the coolant temperature is 30 86 or higher In this case the engine can be started without the preheat operation WARNING Never operate the start mot...

Page 116: ...ause WARNING The engine can be severely damaged if it is run with the oil pressure warning lamp ON 2 If the charge warning lamp 3 does not go off in 4 to 5 seconds after the engine is properly started it means that the battery is not being charged Have the charging system such as the battery and alternator serviced 3 Refer to Instrument panel in chap ter 4 for detailed information about other indi...

Page 117: ...ded always to warm up the engine before driving in order to maintain the durability of the engine and prevent malfunction of the engine Before warming up the engine make sure that each part in the engine is properly lubricated and each hydrau lic part is in a perfect condition in or der to prevent malfunction in the en gine as well as the hydraulic system HOW TO WARM UP ENGINE 1 Start the engine a...

Page 118: ...for this tractor 12 V 2 Check the length of the jump cable and position another tractor near the tractor with the discharged battery Then put all the shift levers in the neutral position apply the parking brake and stop the engine 3 Wear protective glasses and gloves and open the hoods of both tractors Remove the battery terminal cover as necessary 4 Connect the alligator clips on both ends of the...

Page 119: ...1A 1 Seat Belt WARNING WARNING Check if the seat is securely locked after the seat adjustme nt Do not adjust the seat while driving The seat may move suddenly causing the loss of control of the tractor 2 Wear the seat belt 6 Start the engine of the tractor with the normal battery 7 Start the engine of the tractor with the discharged battery 8 Disconnect the black cable from the negative battery te...

Page 120: ... steering wheel while driving You could lose the handle of your tractor causing an acc ident H11O514A H11O513A WARNING If depressing only one brake pedal at a high speed the trac tor can lose its balance and be off the track 4 Make sure the brake pedal of the left and right side is engaged 1 Brake Pedal LH RH 2 Brake Lock 1 position control lever A Lifting MANUAL Type HST Type ...

Page 121: ...arking Brake 2 Brake Pedal 3 Connecting hook A Depressing B Pressing Down To avoid accidents Do not release the clutch pedal abruptly The tractor may start off abruptly resulting in rol lover CAUTION MANUAL Type H11O517A 6 Increase slowly the engine RPM from idle speed to the medium speed H23O515A 1 Hand Throttle Lever Decrease Increase ...

Page 122: ...pedal during driving The clut ch disc can be rapidly worn Make sure to operate the clutch fast when disengaging it and slowly when engaging it Do not change the tractor speed abruptly for safe driving Be careful with the surround ings before moving the tractor An injury can occur unless care is taken When driving on a slope or load ing or unloading the tractor to a transporting vehicle reduce the ...

Page 123: ... Set Pin 1 Remove the clip pin and set pin TO FOLD THE ROPS You should always stop the engine remove the key and set the parking brake before raising or folding the rops Always perform such tasks from a safe and stable position at the rear of the tractor It is very dangerous to drive with the ROPS folded Fold the ROPS only when there is absolutely no possibility for roll over If the situation chan...

Page 124: ...It can be dangerous in case of tractor rollover TO RAISE THE ROPS TO UP RIGHT POSITION CAUTION T46O515A 1 Remove both the grip bolt clip pin and set pin 2 Raise ROPS to the upright position 3 Align pin holes insert set pin and secure them with the clip pin T46O514A 1 Grip Bolt 2 Set Pin 3 Clip Pin To avoid accidents Make sure the pins are properly installed and secured CAUTION ...

Page 125: ...e pedals depressed fully to engage the pedals with the latch If the braking force is insu fficient depress the pedals more firmly 4 Before leaving the tractor after park ing it make sure to stop the PTO lower the implement onto the ground and stop the engine 5 If it is necessary to leave the tractor with the engine running put all the shift levers in the neutral position and apply the parking brak...

Page 126: ...accidents due to loss of steering control If you turn at high speed the tractor can turn over Never use the differential lock system turning at high and low speeds A serious accident can occur TURNING The tractor may move slowly with the engine running even though the main and shuttle shift levers are in the neutral position This is normal and is due to the fluid friction in the transmission This ...

Page 127: ... the shift lever on a slope A serious accident can occur THE CAUTIONS WHEN COMING IN AND OUT OF PAVED ROAD 1 Make sure that the left and right pedal are connected 2 Go in and out of the cultivated land at a right angle 3 Enter and exit the field by driving the tractor at a right angle to the bank 4 When going up lower the imple ment not to let the front wheel rise Raise the implement as soon as th...

Page 128: ...pedal 1 Direction Indicator rear H11O521A PRECAUTIONS WHILE DRIV ING ON THE ROAD H11O522A WARNING When you are driving on the road observe all local traffic and safety regulations If not you can have an accident of bodily injury on a person Only the operator should ride on the tractor unless a passenger seat is installed 1 Brake Pedal LH 2 Brake Pedal RH 3 Brake Pedal Lock A Whenever Traveling On ...

Page 129: ...e to aware the height of loaded tractor to avoid to hit the ceil ing of the tunnel or the bottom of the bridge Make sure to follow this instruc tion as such accidents really happen WARNING loader and the like the steering wheel operation can be getting a little heavy Operate the steering wheel moving the tractor at low speed in this case When a loader is mounted adjust the inflation pres sure of t...

Page 130: ...steering system be careful not to let foreign material enter the pipes 7 Steering wheel operation is very easily performed so be careful of the operation 8 When you add or change the oil use the prescribed oil The non load reaction type means that the reaction force or impact applied to the front axle is not transferred to the steering wheel Therefore this function prevents the steering wheel from...

Page 131: ...urn to the straight ahead position after turning while driving The steering wheel in this tractor is not a self return type Releasing the steer ing wheel while driving may lead to a massive accident When driving on a road with an implement attached to the rear of the tractor the friction of the front wheels becomes poor re sulting in poor steerability In this case attach a proper front weight and ...

Page 132: ...t Therefore the imple ment cannot be lowered by the hy draulic pressure H11O538A 1 Lower Link 5 Therefore the implement attached to the lower link may be lifted by pro trusion on the ground when it is low ered to the ground It is called as floating 1 Lowering Speed Control Lever A High speed B Low Speed 6 The lowering speed of the lower link is proportional to the applied weight but can be control...

Page 133: ...cations for use WARNING DRAFT CONTROL IF EQUIPPED 1 Draft Control Lever A Lowering H11O527A 1 The draft control function is used to prevent the wheels from rotating idle and the engine from stopping due to excessive draft load when the tractor is used for work which re quires a lot of draft such as plowing 1 Position Control Lever 2 Lock Bolt H11O580A 7 The lower limit of the implement s lowering ...

Page 134: ...er should be different based on the condition of soil to keep the plow ing depth constant When working on a new field it is recommended to put the draft con trol lever to the proper position for the desired plowing depth and lock the lever with the lock bolt 6 When using an implement which requires no draft function such as a rotary tiller and mower use the highest hole on the top link and put the...

Page 135: ...pe double acting valve lever it keeps its position af ter it is pulled or pushed to a cer tain position Therefore it is not nec essary to hold the lever to a certain position which is suitable for an implement with a long operating time such as the hydraulic motor The implement may shake up and down as the draft sensor is under impact when the tractor is passing over irregular ground with the midd...

Page 136: ...he engine is started IMPORTANT x x 1 A 1 This tractor is equipped with the re mote control valve of the double act ing type However this valve can also be used in the single acting type hy draulic cylinder 1 Connect one end of the hydraulic port to the single acting cylinder as shown in the figure The hydraulic pressure is properly supplied to the cylinder However when the hy draulic pressure is r...

Page 137: ... be fore disconnecting it 2 Remove any foreign material around the couplers 3 Release any residual pressure in the hydraulic hoses of the imple ment and tractor by operating the double acting valve lever 4 to 5 times 4 Keep the implement balanced by re moving any load applied lowering it onto the ground for example If disconnecting the hose while outer load is applied to the implement it is hard t...

Page 138: ...ng It is hard to connect and disconnect the hose and hydraulic fluid can be sprayed from the hose and get into your eyes or skin Stop the engine and wear pro tective glasses and gloves be fore work 6 Close the dust proof cover of the female coupler of the tractor Wrap the male coupler of the implement with a plastic bag to prevent contamination ...

Page 139: ...R MEMO MEMO ...

Page 140: ...NSTALLING 3 POINT HITCH IMPLEMENT 6 3 ATTACHING DEVICES FOR AN IMPLEMENT 6 4 ADJUSTMENT OF LIFT ROD 6 4 ADJUSTMENT OF TOP LINK 6 5 ADJUSTMENT OF STABILIZER 6 5 DRAFT HITCH AND TRAILER 6 6 REMOVAL AND INSTALLATION OF 3 POINT HITCH IMPLEMENT 6 6 HANDLING LOADER 6 10 EXTERIOR VIEW 6 10 DRIVING ON SLOPE 6 11 JOYSTICK LEVER 6 12 JOYSTICK VALVE 6 15 ...

Page 141: ...n you do draft work you must use the draft hitch Do not tow other equipment than the draft hitch 6 When you do draft work or you are working on the slope you should make the breadth of the tractor wider breadth of left and right tire 7 Observe the surroundings while turning as the total length of the trac tor is increased when an implement is attached 8 Do not load any person or objects instead of...

Page 142: ...link into the hole B C When driving with an implement attched make sure to install the top link to the hole A or B or put the draft control to the Deep position CAUTION PRECAUTION FOR INSTALLING 3 POINT HITCH IMPLEMENT H11O525A When attaching an implement con nect it according to its draft as follow A Traction power is not required B Heavy load traction work C Normal load traction work 1 Adjust an...

Page 143: ...NT 3 Crank Lifting Rod R 4 Telescopic Stabilizers 1 Lift Rod 2 Lift Rod Handle 3 Stopper 1 Adjust the implement level balanced by turning the lift rod handle 2 After adjustment fix it with the stopper 1 Top Link 2 Crank Lifting Rod L ADJUSTMENT OF LIFT ROD 5 Lower Link 6 Draft Hitch ...

Page 144: ... the lift rod holding the pin To eliminate the re mained pressure move the hy draulic adjusting lever back and forth several times ADJUSTMENT OF TOP LINK When there is no implement attached fix the lower link to the check link LH RH so that it does not contact with the rear wheel Secure the top link to the hook NOTE H23O545A ADJUSTMENT OF STABILIZER 1 Telescopic Stabilizers 2 Pin 1 Adjust the tele...

Page 145: ...sed to pull an implement such as a trailer This trac tor is equipped with a fine draw bar Make sure to check the max towing weight of the trailer and max vertical load that can be applied to the draw bar Max trailer weight trailer loaded weight 7 716 lbs 3 500 kg Vertical load of hitch draw bar 1 433 lbs 650 kg 1 Drive the tractor backward to move close to an implement approx 5 cm Then adjust the ...

Page 146: ...ers fixing pins IMPORTANT When removing installing an implement remove the check link pin to use the lower link end cassette type effectively 1 Latch 2 Lower Link End H11O564A 4 Press the latch to pull out the lower link end cassette type H11O566A 5 Install the lower link to the imple ment and fit the pins 1 Lower Link ...

Page 147: ...t it to the mounting hole insert the lock pins and fix it with the snap pin Remove the implement support as nece ssary 1 Top Link 3 Snap Pin 2 Lock pin H11O561A 8 Turn the top link to make the imple ment balanced Then move the implement to the left and right and secure it into the proper position by fitting the telescopic stabilizers lock pin 9 Connect the universal joint to the PTO shaft if neces...

Page 148: ...owest position Move the joint front and back to check that its lock pin is prop erly seated to the groove of the PTO shaft 10 Remove the implement in the re verse order of installation and use the implement support as nece ssary WARNING Make sure that the PTO safe cover is in its position before driving the PTO shaft The PTO shaft and universal joint shaft should not be inter fered by any surround...

Page 149: ... Guard 6 Tilt Cylinder 7 Bucket For detailed information about instal lation and use of the front loader re fer to the separate manual of the loader IMPORTANT Check the transmission fluid level and add fluid as necessary after installing an implement re lated to the hydraulic fluid such as a loader or backhoe and driv ing the tractor for a test ...

Page 150: ...N LOADED BUCKET AND REAR BALLAST ARE INSTALLED DRIVING ON UPHILL When driving on uphill with the loaded bucket and rear ballast installed keep the higher end of the tractor heavier In other words drive forward on uphill and backward on downhill WARNING To avoid injuries Keep the loader arm as low as possible when driving on a slope H11O554A H11O555A DRIVING ON DOWNHILL ...

Page 151: ...the 4WD to increase friction when driving on a slope with the loaded bucket and rear ballast installed Set the bucket and implement high on a rough surface so that they are not caught by obstacles When parking the tractor which is equipped with a loader or backhoe make sure that the loader or the boom of the backhoe is lowered on the ground Otherwise the tractor can become unstable leading to an u...

Page 152: ... forward A lowers the loader boom H11O587A A Boom Down B Boom Up 2 Roll back dump Roll back means that the bucket scoops up To operate this function move the joystick lever to the left A Dump means that the bucket dumps To operate this function move the joystick lever to the right B H11O588A A Bucket Roll Back B Bucket Dump DOWN ROLL BACK UP ROLL BACK UP ROLL BACK DUMP DUMP DOWN UP DOWN REGEN Lock...

Page 153: ...ns may not be performed simultaneously due to unbalanced hydraulic pressure in the hydraulic circuit 8 Up dump The boom can be lifted and the bucket can dump by operating the joystick lever to the rear right posi tion 5 o clock position However the operation time is may not short ened much since the bucket dumps first and then the boom is lifted due to the unbalanced hydraulic pres sure in the hyd...

Page 154: ...on your skin or eyes leading to a severe injury or even death To check leakage use a board and wear protective gloves and goggles If your eyes come into contact with the hydraulic fluid see your doctor immediately Never try to disconnect the tube and quick coupler while the tractor and implement are in operation Release the pressure by operating the lever after the engine is stopped NOTE The hoses...

Page 155: ...R MEMO MEMO ...

Page 156: ...TERAND EASY CHECKER I 7 12 CHECKING HEAD LIGHT HAZARD LIGHT ETC J 7 12 CHECKING SEAT BELTAND ROPS K 7 12 CHANGING ENGINE OILAND REPLACING FILTER L 7 13 REPLACING TRANSMISSION FLUID AND FILTER M 7 15 CHANGING FRONTAXLE CASE OIL N 7 17 ADJUSTING BRAKE PEDAL O 7 18 LUBRICATING GREASE FITTINGS P 7 19 CHECKING WHEEL BOLT NUT TORQUE Q 7 20 ADJUSTING CLUTCH PEDAL R 7 20 REPLACING FUEL FILTER S 7 21 REPLA...

Page 157: ...LEANER FILTER AF 7 29 CHECKING AIR CONDITIONER HOSE AG 7 30 CHECKING CAB CUSHION RUBBER AH 7 30 REPLACING AIR FILTER AI 7 30 FLUSH COOLING SYSTEMAND CHANGING COOLANT AJ 7 30 BLEEDING FUEL SYSTEM AK 7 32 DRAINING WATER FROM CLUTCH HOUSING AL 7 34 CHECKING AND REPLACING WIPER AM 7 34 REPLACING FUSE AN 7 36 REPLACING CABIN FUSE AO 7 38 SLOW BLOW FUSE AP 7 39 REPLACING BULB AQ 7 39 CHECKING REFRIGERAN...

Page 158: ...the condition of seat belt and mounting hardware Repair or replace as needed Check for wear demaged tires and ensure for proper sized tires and correct air pressure Check operation and have dealer adjust if required Clean brake pedals travel control pedal clutch pedal and footrest area Check for loose or broken parts damaged operator cab instrument operation loose wheel nuts bolts oil leaks and da...

Page 159: ...ine oil Transmissionoilfilter HST oil filter Transmission fluid Front axle oil Front axle pivot Engine start system Greasing Wheel bolt torque Battery condition Air cleaner element Fuel filter element Fan belt Air con belt Cluch pedal free play Brake pedal free play Radiator hose and clamp Power steering hose and oil line REMARKS 50 100 200 400 600 1YEAR 800 1500 3000 2YEAR RUNAGE MAINTE NANCE COD...

Page 160: ...AJ C AQ NO ITEM RUNHOUR REMARKS 1YEAR 2YEAR RUNAGE MAINTE NANCE CODES 3 3 3 3 IMPORTANT must be done after the first 50 hours of operation 1 Air cleaner should be cleaned more often in dusty conditions than in nomal condition 2 Every year or every 6 times of vleaning 3 Replace only if necessary The items listed above marked are registered as emission related critical parts by KIOTI in U S EPA exha...

Page 161: ...e 1 9 7 5 A little DK35 CH SE 2 1 8 0 1 5 5 8 WARNING Check the oil level regularly Correct the oil level if needed before operating Always check and add oil with the tractor on a flat level surface 11 9 45 2 4 8 9 DK40 CH SE DK45 C HSE 2 3 8 7 2 1 8 0 SAE30 SAE10W 30 or 10W 40 SAE20 SAE10W 30 or 10W 40 SAE10W SAE10W 30 or 10W 40 Exxonmobil Shell BP Mobilfluid 423 or 424 Exxon Hydraulic 560 DONAX ...

Page 162: ...lowerrightofitwhile pressing its front down 2 To close the hood press its front down until it is locked in its position 3 Do not apply excessive force to the handle to fix it The hood can be damaged 1 The side covers LH RH should be removed in order to access the en gine components 2 Open the hood and disassemble the rubber clips fixed on the left and right of the side covers 3 Remove each side co...

Page 163: ...s while the engine is running CAUTION 1 Fuel Tank Cap 1 Turn the key switch to ON check the amount of fuel by fuel gauge 2 If the needle on the fuel gauge is close to the red zone E or the fuel level is low open the fuel tank filler cap and add the fuel 3 After adding the fuel close the fuel tank filler cap To avoid personal injury Do not smoke while refueling Add the fuel in a well ventilated are...

Page 164: ... spill during refueling If should spill wipe it off at once or it may cause a fire To prevent condensation water accumulation in the fuel tank fill the tank before parking overnight If it is not used for a long time make sure the fuel viscosity is suitable for the cold weather IMPORTANT 1 Gauge 2 Oil Filler Plug A Oil Level Is Acceptable Within Range CHECKING TRANSMISSION FLUID LEVEL D 5 Pull out ...

Page 165: ...n the chapter Service 1 Oil Dipstick A Upper Limit B Lower Limit 1 Check the engine oil daily 2 Park the tractor on a level ground and lower the implement 3 If the engine was just running wait for approx 5 seconds before check ing the oil level To avoid personal injury Be sure to stop the engine be fore checking the oil level CAUTION If oil level is low do not run en gine Never add the oil over th...

Page 166: ...il over the up per limit of the tank IMPORTANT 1 Reserve Tank A FULL B LOW 1 Check to see that the coolant level is between the FULL and LOW marks of recovery tank 2 When the coolant level drops due to evaporation add water only up to the full level In case of leakage add anti freeze and water in the specified mixing ra tio up to the FULL level See Flush Cooling System and Changing Coolant in ever...

Page 167: ...ill and side screens to be sure they are clean of debris 2 Lift out the radiator screen and re move all the foreign material To avoid accidents Be sure to stop the engine be fore removing the screen CAUTION Bonnet Grill and screen must be clean from debris to prevent engine from overheating and to allow good air intake for the air cleaner IMPORTANT 1 The brake and clutch pedals should be inspected...

Page 168: ...sed oil can be drained out easily when the engine is still warm 1 Oil Inlet 2 Gauge A Oil level is acceptable within this range 1 Drain Plug 1 Engine Oil Filter H11O613A 4 Remove the oil filter behind the cool ing fan on the right side of the engine 5 Apply a thin film of oil to the O ring of a new filter and tighten the O ring firmly by hand 6 Add the engine oil to the specified level and tighten...

Page 169: ...ne IMPORTANT The engine oil is very hot while the engine is running or right after the engine is stopped Be careful not to be burnt Avoid oil contact while chang ing or adding engine oil and wear eye protection to prevent eye contact Prolonged and repeated contact with the engine oil may cause skin disorders and skin cancer If skin contact is made wash thoroughly with soap or hand cleaner as soon ...

Page 170: ...or on a level ground and start the engine to warm it up 2 Stop the engine apply the parking brake and remove the drain plug 1 Oil Filter Catridge MANUALType HST Type 3 To drain the used fluid place the oil pan under the transmission case and turn the drain plug counterclockwise to drain the fluid completely If the fluid does not flow out freely unscrew the plug on the side of the hydraulic cylinde...

Page 171: ... a new filter 6 Tighten the filter firmly until it con tacts the mounting surface Tighten the filter a half turn further by hand 7 Run the engine for a few minutes and then stop it after installing a new filter 8 Check the fluid level and add fluid to the specified level Oil capacity Model 13 7U S gal 52 11 1U S gal 42 13 7U S gal 52 DK35 C SE DK35 40 45 C HSE DK40 DK45 C SE 1 Gauge 2 Oil Filler P...

Page 172: ...ve the oil level check plug on the left of the front axle H11O618A CHANGING FRONT AXLE CASE OIL N 1 Oil Filler Plug 2 Drain Plug Oil capacity 1 9 U S gal 7 5 4 Add new oil to the specified level of the check plug through the oil filler Refer to Lubrication in the chapter Service 5 Tighten the oil filler plug after replenishment 6 Check the oil level in 15 minutes and add oil as necessary 1 Oil Fil...

Page 173: ... time causes it to play This may lead to deterioration of the braking performance and malfunction of the braking system The brake pedal can be adjusted as follows 1 Release the parking brake 2 Slightly depress the pedals and mea sure the free travel at the top of the pedal stroke 3 When adjustments are needed loosen the locking nut and turn the turnbuckle until the rod length is at the desired and...

Page 174: ...2A H11O625A 1 Grease Fitting Bevel Gear Case LH RH H11O623A 1 Grease Fitting Top Link Holder 2 Grease Fitting Hydraulic Cylinder Support 3 Grease Fitting Lifting Rod RH H11O626A LUBRICATING GREASE FITTINGS P 1 Grease Fitting Front Bracket Axle Pivot 2 Grease Fitting Power Steering Cylinder RH LH 1 Grease Fitting Brake Rod RH LH 1 Grease Fitting Power Steering Cylinder RH LH 1 Grease Fitting Rear B...

Page 175: ...ularly especially when new If they are loose tighten them as follows CHECKING WHEEL BOLT NUT TORQUE Q To avoid personal injury Never operate tractor with a loose rim wheel or axle Any time bolts and nuts are loosened retighten to specified torque Check all bolts and nuts fre quently and keep them tight CAUTION ADJUSTING CLUTCH PEDAL R 1 Front Wheel Bolt Nut 2 Rear Wheel Bolt Nut MANUALType ...

Page 176: ...rightsideoftheengine 1 Close the fuel cock and clean the area around the filter bowl 2 Remove the filter after disengaging the ring and removing the filter bowl 3 After cleaning you should reas semble the new filter element mak Proper clutch pedal free travel A 0 8 1 2 in 20 30 mm on the pedal REPLACING FUEL FILTER S ing sure that it is free from dust and dirt Assure that all o rings are in place ...

Page 177: ...R CLEANER PRIMARY ELEMENT T 4 When cleaning the element refer to the instructions that follow 5 If the element is stained with carbon dust or oil replace the filter 6 Change the element every 6 months or every 100 hours Do not run the engine with filter element removed Be sure to refit the cap with the arrow on the rear of cover upright If the cap is improperly fitted evacuator valve will not func...

Page 178: ...NES U Although checking the fuel pipe con nection is recommended every 100 ser vice hours it should be done every 6 months if operation does not exceed 100 hours in 6 months 1 If the hose clamps are loose apply a slight coat of lubricant onto the threads and securely tighten it 2 The fuel pipe is made of rubber and ages regardless of period of service Change the fuel pipe together with the hose cl...

Page 179: ...ric acid that can burn you Do not allow the battery fluid to con tact your eyes skin or painted surfaces If you accidentally get it in your eyes or on your skin flush the site of contact with wa ter and contact your doctor Be sure to wear eye protection while working on the battery The battery fluid can hurt your eyes Use only the battery with the specified voltage Otherwise it may cause a fire Pr...

Page 180: ...comes on if the charging system is defective If it comes on while driving have the system check ed or repaired by your local KI OTI Dealer Keep the battery fully charged If the battery fluid concentration is too low during the winter sea son the battery may be frozen Do not start the engine when the battery is frozen Try to warm it up first If the battery is not securely installed the battery case...

Page 181: ...re loose tighten clamps securely 2 If the hoses and clamps are dama ged you must replace them at once Failure to do so could lead to en gine damage A Wheel To Wheel Distance At Front B Wheel To Wheel Distance At Rear 1 Park tractor on a flat place 2 Turn steering wheel so front wheels are pointed straight ahead 3 Lower the implement lock the park ing brake and stop the engine 4 Measure distance be...

Page 182: ...oses every two years PRECAUTIONAT OVERHEATING Take the following actions in the event the coolant temperature reaches the boiling point what is called Over heating 1 Stop the machine in a safe place and keep the engine idling 2 After 5 minutes of unloaded idling shut the engine down 3 Keep yourself away from the tractor for another 10 minutes or until steam has stopped blowing out of the engine 4 ...

Page 183: ...bolt to remove the net Remove the oil cooler as necessary to clean the condenser AIR CONDITIONER BELT TENSION AB 1 Air Conditioner Belt A tension Amount Tension of air condi tioner belt When press the middle point of the belt 0 39 0 47 in 10 12 mm Stop the engine before check ing air conditioner belt CAUTION Make sure to stop engine when checking If cooler fan is blocked by dirt clean with a soft ...

Page 184: ...e hood and check the suc tion hose and air cleaner housing for damage H11O642A 1 Filter 3 Evacuator Valve 2 Cap REPLACING AIR CLEANER FILTER AF Use only a genuine filter Use of a non recommended filter can cause damage to the engine and sensor Make sure that no dust enters thesystembyinstallingthecover firmly When removing the filter be careful not to let foreign mate rial enter the air inlet CAUT...

Page 185: ...1 After loosening bolts from the left and right side of the cabin roof and sepa rate the filter 1 Bolt 2 Filter REPLACING AIR FILTER AI 1 Drain Cock 1 Stop the engine and let it cool 2 To drain the coolant open the radia tor drain cock and remove radiator cap The radiator cap must be re moved to completely drain the coolant 3 After all coolant is drained close the drain cock 4 Fill with clean wate...

Page 186: ...ly 7 Start and operate the engine for few minutes 8 Stop the engine and let cool 9 Check coolant level of reservoir tank and add coolant if necessary Do not start engine without cool ant Use clean fresh water and anti freeze to fill the radiator and reservoir tank When the anti freeze is mixed with water the anti freeze mix ing ratio must be less than 50 Securely tighten radiator cap If the cap is...

Page 187: ...g sys tem several times and contact a pro fessional for the mixture ratio Vol Anti freeze 40 50 Freezing Point C 24 37 F 12 34 Boiling Point C 106 108 F 222 226 The temperatures shown on the left are industry standards that neces sitate a minimum glycol content in the concentrated anti freeze When the coolant level drops due to evaporation add water only In case of leakage add anti freeze and wate...

Page 188: ...k the engine to bleed the system Then tighten the bolt 5 If the engine still cannot be started even after performing the above step unscrew the 1 or 2 nozzle holder nuts out of 3 or 4 and crank the engine to bleed the system 6 When air bubbles are not seen any more in the drained fuel tighten the loose parts and start the engine 1 Fuel Tank 2 Fuel Filter 3 Fuel Injection Pump 4 Injection Pipe 5 In...

Page 189: ...r and dispose of it in a proper manner for environment protection 3 Make sure to install the plug and not to damage the clutch severely Check the operation and wear of the wiper blades frequently To replace the wiper blade press the wiper fixing lever to separate it and then pull it away To remove the wiper arm lift the cap of the wiper arm remove the nut and set the wiper arm upright Then hold th...

Page 190: ... a new wiper blade horizontal so that the fixing lever is facing down Align the wiper arm with the fixing lever slot and lower the blade When the wiper blade is separated the wiper arm should not contact with the windshield or rear glass The glass can be damaged CAUTION 1 Set the wiper upright to replace the wiper blade 2 Hold the blade with one hand and press the blade fixing lever with the other...

Page 191: ... the fixing lever is engaged with the wiper arm A click ing sound is heard CAUTION When wiping the windshield set the wiper blade upright spray water onto the glass with a hose and wipe the glass with clean cloth If the wiper blade is frozen to the glass in a cold weather or there is not washer fluid never operate the wiper In order to prevent damage of the wiper blade never use syn thetic deterge...

Page 192: ...for the fuse capacity and location on the cover of the fuse panel Replace the fuse according to the following procedure 1 Turn the key switch to the OFF position and turn off all the electrical devices 2 Open the fuse box cover and check the fuse in question using fuse tongs 1 Fuse Storage Case 2 Fuse 3 If the fuse is blown replace it with a new fuse with same capacity Make sure it is firmly insta...

Page 193: ... a fuse with the capac ity higher than specified on the fuse box cover If using a faulty fuse steel wire or foil the electrical device can be damaged or even can catch a fire MANUALType HST Type 1 Fuse Box The fuse box in the cabin can be iden tified by opening the lever guide cover on the left side of the driver s seat It is to protect the electrical devices in the cabin excluding the body The fu...

Page 194: ...he tractor severely Refer to the chapter Trouble shooting in this manual or con tact your local KIOTI Dealer for specific information dealing with electrical problems IMPORTANT The bulb and capacity used in this trac tor are listed in the blow table This sec tion only describes procedures the us ers can handle REPLACING BULB AQ Bulb Headlamp Position lamp front Stop Position lamp rear Turn signal ...

Page 195: ...Remove the rubber cover HEADLAMP 1 Handle A Pull B Open 1 Turn the key switch to the OFF po sition and open the hood 4 Press down the safety spring and turn it counterclockwise to remove the bulb If the bulb is blown replace it with a new one with the same capacity 5 Installation is carried out in reverse order of removal ...

Page 196: ...e temperature difference be tween the inside and outside of the lamp which is normal CAUTION Work lamp FRT RR The work lamp uses a halogen bulb Do not touch the illuminating part of the halogen bulb The bulb life can be shortened by finger prints dust and moisture or the bulb even can be broken Clean it with soft cloth Be careful of the following when replac ing the halogen bulb Replace the bulb a...

Page 197: ...ff the room lamp cover 2 Unscrew the ground wire screw dis connect the connector and turn the bulb counterclockwise to remove it Then installanewbulbwiththesame capacity 1 Work Lamp Bulb 1 Turn the key switch to the OFF po sition and unscrew the screw from the mounting hole with a cross head screwdriver to separate the front glass case 1 Work Lamp Glass Case ...

Page 198: ...URN SIGNAL LAMP REAR 1 Turn Signal Lamp RR 1 The turn signal lamp rear is installed on the rear fender 2 Unscrew the mounting bolts from the inside of the rear fender 1 Protective Cover 2 Mounting Bolt 2 Remove the room lamp bulb by pull ing it up Install a new bulb ...

Page 199: ... lightly and install a new bulb Fit the socket to the grooves and turn it clockwise Do not touch the bulb if it is still illuminated or right after it is turned off You can be burnt by the hot bulb For some bulbs which require delicate handling or work process contact your local KIOTI Dealer Do not touch the illuminating glass part of the halogen bulb The bulb life can be shortened by finger print...

Page 200: ...oving the in stalled bulb CAUTION CHECKING REFRIGERANT AR If the refrigerant is insufficient the per formance of the air conditioner is deteriorated Also charging the air con ditionerwithexcessiverefrigerantaffects its performance negatively Therefore have the system checked by your lo cal KIOTI Dealer if malfunction is found 1 Operate air conditioner at Engine rpm approx 1500 rpm Temperature cont...

Page 201: ...R MEMO MEMO ...

Page 202: ...8 TRACTOR STORAGE 8 2 DAILY STORAGE 8 2 LONG TERM STORAGE 8 2 USING TRACTORAFTER STORAGE 8 4 USAGE AND DISPOSAL 8 5 STORAGE AND DISPOSAL 8 ...

Page 203: ...re vent corrosion and performance deterioration of the tractor while it is stored Follow the instructions below if the trac tor is not to be used for a long period of time max 1 year This is to operate the tractor again with minimum prepa ration after long term storage Repeat this procedure if the tractor hasn t been used for one year 5 Change the engine oil and run the engine to circulate oil thr...

Page 204: ...ires 19 Set all control systems neutral 20 Plug any open exhaust pipes 21 Attach a tag onto the tractor to in form the storage condition of the tractor 1 Air Conditioner Pulley H11O701A 22 If the tractor is equipped with an air conditioner system turn the inter nal components of the pulley for a few turns manually every month 1 Latch 2 Clutch Pedal A Depress B Fix H11O702A 23 Interlock the brake p...

Page 205: ...a tive terminal at least The wir ing can be gnawed by rodents leading to a fire CAUTION To avoid injury Never clean the tractor body while the engine is running Never run the engine in an en closed area without proper ven tilation system in order to pre vent poisoning by exhaust gas When storing the tractor re move the key from the switch and store it separately in order to prevent an unauthorized...

Page 206: ...coolant by yourself be careful not to spill it and dispose used oil and coolant prop erly according to the applicable regulations 2 Never leave or discard the expired tractor or implement but contact your local KIOTI Dealer to dispose it according to the regulations 3 Avoid working under high load as it can cause excessive exhaust gas which is harmful to the environment ...

Page 207: ...R MEMO MEMO ...

Page 208: ...9 ENGINE TROUBLESHOOTING 9 2 TRACTOR TROUBLESHOOTING 9 4 TROUBLESHOOTING 9 ...

Page 209: ...ities As all fuel will be filtered by the filter if there should be water of other foreign matters on the filter replace the filter If air is in the fuel filter or injection lines the fuel pump will not work properly To attain proper fuel injection pressure check carefully for loosened fuel cap nut etc Loosen air vent screw over fuel filter and fuel injection pump to eliminate all the air in the f...

Page 210: ...ion Adjust it to 150 to 160 kgf cm2 or replace the injection nozzle Select good quality fuel Temperature Fuel type Above 14 F 10 C NO 2 Diesel Below 14 F 10 C NO 1 Diesel If necessary replace with new nozzle COUNTERMEASURES CAUSE 1 When engine is difficult to start 2 When output is insufficient 3 When color of exhaust is specially bad Start motor does not rotate when key switch is turned Valve out...

Page 211: ...The clutch lining is worn or stuck Have it replaced in a workshop The clutch lining is corroded Have it repaired in a workshop The pedal is incorrectly adjusted Adjust the pedal play The brake pedal play is excessive Adjust the play The brake lining is worn or stuck Have it replaced in a workshop The brake return spring is damaged Replace it Grease is insufficient on each mating surface Remove rus...

Page 212: ... the stop position The valve and cylinder are damaged Have them repaired in a workshop The transmission fluid is insufficient Add it to the specified level There is air in the intake pipe Bleed the pipe The oil filter is clogged Clean or replace it The hydraulic filter valve and cylinder are malfunctioning Have them repaired in a workshop Set the draft control lever to the Deep position Select the...

Page 213: ...rminal wirings are poorly contacted Check and clean them The bulb is blown Replace it The ground and terminal wirings are poorly contacted Check and clean them The fan speed control switch and motor are faulty Repair or replace them The air suction filter is clogged The wiring is short circuited Check and repair it Replace the fan speed control switch The motor is faulty Repair or replace it Batte...

Page 214: ...ponents are damaged Check and repair them The sealing washer is broken Replace it The tightening bolt is loose Tighten it The refrigerant is insufficient Add it The compressor is faulty Repair or replace it The wiring is faulty Check and replace it The clutch clearance is excessive Adjust it The voltage is low Replace the battery The internal part is malfunctioning Replace it The voltage is low Re...

Page 215: ...R MEMO MEMO ...

Page 216: ...10 INDEX INDEX 10 2 10 ...

Page 217: ...VICES FORAN IMPLEMENT 6 4 AUDIO SYSTEM 4 42 B BATTERY CHARGING LAMP 4 16 BATTERY W 7 24 BELTS AND RUBBER PARTS 2 5 BLEEDING FUEL SYSTEM AK 7 32 BRAKE ONE SIDE LAMP 4 18 BRAKE PEDAL 4 28 C CABIN SYSTEM 4 38 CAUTIONS FOR DECAL MAINTENANCE 1 19 CHANGING ENGINE OILAND REPLACING FILTER L 7 13 CHANGING FRONTAXLE CASE OIL N 7 17 CHECKING AIR CONDITIONER HOSE AG 7 30 CHECKING AND ADDING FUEL C 7 8 CHECKIN...

Page 218: ...6 DRAFT CONTROL LEVER 4 34 DRAFT HITCH AND TRAILER 6 6 DRAINING WATER FROM CLUTCH HOUSING AL 7 34 DRIVING ON SLOPE 5 18 DRIVING ON SLOPE 6 11 E ENGINE COOLANT TEMPERATURE GAUGE 4 15 ENGINE NUMBER 2 2 ENGINE OIL PRESSURE WARNING LAMP 4 15 ENGINE TROUBLESHOOTING 9 2 ENTRANCE 4 39 ESSENTIAL REPLACEMENT PART 2 4 EXTERIOR DEVICES 4 39 EXTERIOR HYDRAULIC CONTROL SYSTEM 5 26 EXTERIOR VIEW 4 3 EXTERIOR VI...

Page 219: ... 43 INITIAL OPERATION 5 3 INSTRUMENT PANEL 4 13 INTERIOR DEVICES 4 38 J JOYSTICK LEVER 4 35 JOYSTICK LEVER 6 12 JOYSTICK VALVE 6 15 K KEY SWITCH 4 7 L L INDICATOR 4 20 LIFTING ARM LOWER LINK SPEED CONTROL LEVER 4 36 LOADING INTO AND UNLOADING OUT OF THE TRUCK 5 20 LONG TERM STORAGE 8 2 LUBRICATING GREASE FITTINGS P 7 19 M M INDICATOR 4 19 MAINTENANCE 7 1 MAINTENANCE CHECK LIST 7 3 MID PTO LEVER OP...

Page 220: ...ON 5 2 PRODUCTION NUMBER 2 2 PTO INDICATOR 4 18 PTO SELECTION SWITCH 4 12 PTO SWITCH 4 11 R REAR WINDOW 4 40 REMOVALAND INSTALLATION OF 3 POINT HITCH IMPLEMENT 6 6 REPLACING AIR FILTER AI 7 30 REPLACINGAIR CLEANER FILTER AF 7 29 REPLACINGAIR CLEANER PRIMARY ELEMENT T 7 22 REPLACING BULB AQ 7 39 REPLACING CABIN FUSE AO 7 38 REPLACING FUEL FILTER S 7 21 REPLACING FUSE AN 7 36 S SAFETY DECAL MAINTENA...

Page 221: ...5 15 TRACTOR STORAGE 8 2 TRACTOR TROUBLESHOOTING 9 4 TRANSMISSION NUMBER 2 3 TRAVELING SPEED 3 7 TREAD 4 54 TURN SIGNAL LAMP 4 17 TURNING 5 17 U UNLOCKING THE DOOR 4 39 USAGEAND DISPOSAL 8 5 USING TRACTORAFTER STORAGE 8 4 V VEHICLE IDENTIFICATION NUMBER 2 2 VIEW 4 13 W WHEN DRIVING THE TRACTOR 1 8 WHEN PARKING THE TRACTOR 1 9 WHEN PARKING THE TRACTOR 1 10 WHEN STARTING THE ENGINE 1 5 WHEN USING TH...

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