Bad Boy 4035CH 2021 Operator'S Manual Download

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Summary of Contents for 4035CH 2021

Page 1: ......

Page 2: ...ase contact your local authorized dealer for a copy Some parts of this product may have been changed for the improvement of quality or for safety reasons in which case the photographs or drawings of t...

Page 3: ...S 4035ch indb 2 4035ch indb 2 2020 09 18 6 29 02 2020 09 18 6 29 02...

Page 4: ...ATION DESCRIPTION OF OPERATING SYSTEM CONTROLS AND COMPONENTS PERIODIC CHECKS AND MAINTENANCE DIAGNOSIS AND TROUBLE SHOOTINGS STORAGE AND DISPOSAL SECTION TABLE OF CONTENTS 1 2 3 4 5 6 7 8 4035ch indb...

Page 5: ...stable operation This symbol indicates emphasis on notable characteristics of working procedures and infor mation about technology for easier operation NOTE This instruction is to give additional desc...

Page 6: ...ainte nance These meanings are as below so carefully read it for a proper function SYMBOL MARKS OF CONTROLLER PTO Preheat Parking Brake Brake DPF Left side indicator Engine oil pressure High beam Righ...

Page 7: ...he supporting companies We introduce the Use and Disposal policy concerned with environment preservation as follows 1 Please read the operator s manual though for global environment protection Overloa...

Page 8: ...E MACHINE 1 2 BEFORE WORKING 1 11 WHILE WORKING 1 16 AFTER USING THE MACHINE 1 17 PRECAUTION FOR PROLONGED STORAGE 1 21 OTHER 1 23 DECAL MOUNTING LOCATION 1 34 CAUTIONS FOR DECAL MAINTENANCE 1 39 4035...

Page 9: ...of the trac tor WARNING Please understand that some of the figures or contents in this manual may not match with your own machine due to the product variation This tractor is not designed for road dr...

Page 10: ...tion is ignored an unexpected accident may occur possibly fire or explosion WARNING Clean and arranged place Do not mess the place by dust mud oil or parts If this instruction is ignored an unexpected...

Page 11: ...d ed by manufacturer If this instruction is ignored an unexpected accident may occur or tractor may not perform prop erly WARNING Wear properly for the job Hair band loose clothing is not allowed Wear...

Page 12: ...ake sure to interlock the brake pedals left and right when driving on a road If this instruction is ignored there is a risk of abrupt turning or overturning due to one sided braking Start the machine...

Page 13: ...cessive speed Start and stop the tractor slowly Reduce engine speed when making a turn and driv ing on hilly or curved roads If this instruction is ignored there is a risk of overturning or damage to...

Page 14: ...d the tractor while in operation This tractor is designed to al low only one operator The driver must not allow anyone else to get on the tractor Especially never allow chil dren on the machine while...

Page 15: ...ent ly and safely Then it may pre vent injury or accident WARNING Properly train anyone operating Explain the handling tips in detail and make sure the driv er reads the Manual before driving If this...

Page 16: ...or use match or lighter while refueling If this instruction is ignored fuel can catch fire and lead to explo sion or fatal injury with burn WARNING Observe all relevant regulations for disposal Carele...

Page 17: ...or engine switched off and the parking brake en gaged The loading ramps must be non slip and have sufficient strength length and width for the tractor If this instruction is ignored the tractor may ro...

Page 18: ...shift gear before ap proaching the loading ramps and then do not shift the gear on the loading ramps If this instruction is ignored there is a risk of slipping roll ing or overturning WARNING Be caref...

Page 19: ...or spark near to the battery while checking and charging the battery If this instruction is ignored the battery can cause a blaze or ex plosion and lead to a fatal injury or death DANGER Remove dirt...

Page 20: ...ness Check before work if the wire harnesses are burned or stuck on any other component if the cord cover is peeled off or if the wire connectors are loose If this instruction is ignored the electrica...

Page 21: ...overs for checking or maintenance make sure to put them back in their place If this instruction is ignored there is a risk that you may get entangled in the tractor or get injured CAUTION Observe corr...

Page 22: ...the machine before and after using Espe cially inspect and repair con trols such as clutch brake le ver etc If this instruction is ignored the machine can be broken or lead to an accident or injury W...

Page 23: ...here is a risk of accident that the tractor may slip or turn over WARNING Properly ventilate when working in a green house Ventilate the green house to let out the exhaust gas If this instruction is i...

Page 24: ...tor and lock the flow control valve not to lower the implement If this instruction is ignored there is a risk that you will get entangled in the cultivator or sustain a serious injury due to lowering...

Page 25: ...ry out maintenance after the parts have cooled down Carry out the maintenance work after the heated area such as the muffler or the en gine is fully cooled down If this instruction is ignored there is...

Page 26: ...gh pressure inside the hydraulic system by moving the control lever while engine is stopped If this instruction is ignored the oil under high pressure may cause skin injury CAUTION Make sure that you...

Page 27: ...when the radiator is hot Never open the radiator cap when the radiator is heated If this instruction is ignored hot water may spurt causing burns or damage WARNING Remove dirt and debris from muffler...

Page 28: ...ime When storing the tractor for a long period of time make sure to put the clutch pedal in the disengaging position If this instruction is ignored the clutch disc can be stuck to the fly wheel after...

Page 29: ...l be failed WARNING Observe correct procedures when installing or removing the battery Connect the terminal first when installing the battery and disconnect the terminal first when removing it If this...

Page 30: ...of the engine fuel injection pump Correction and repair of hy draulic system safety valve hydraulic pump brake valve PST cylinder SCV valve There is a risk of accident or in jury or machinery breakdow...

Page 31: ...ision of the implement WARNING Use caution sign when towing a trailer Link the brake of the trailer with the brake of the tractor Do not shift gears when driv ing on a hill If this instruction is igno...

Page 32: ...eration During the front end load er operation apply weights or implement to avoid loosing balance between the front and the rear side of tractor If this instruction is ignored there is a risk of ove...

Page 33: ...lse in place of the bal ance weight Use only genuine balance weight If this instruction is ignored there is a risk of accident or in jury WARNING Be careful of unexpected move ment when using the rota...

Page 34: ...when loading or un loading the tractor It is necessary to interlock the brake pedals for both sides when loading or unloading the tractor If this instruction is ignored the tractor may overturn due to...

Page 35: ...hen towing Never tow any thing with the top link or the lower links If this instruction is ignored the tractor may turn over WARNING Be careful when driving on a hill Be careful when driving on a hill...

Page 36: ...tractor may move and cause an accident WARNING Remove spilled excess fuel after closing the fuel cap After filling the fuel tank close the fuel filler cap complete ly and wipe off the excess fuel thor...

Page 37: ...area Engage or disengage the im plement on a flat and safe place Supply proper light ing at all times and especially night Otherwise There is a danger of accident WARNING Check and perform mainte nan...

Page 38: ...cal traf fic regulation 3 Maintain the light and indication plate so it can be visible always Immediately repair or attach the broken or missed light and indicat ing plates Item regarding lighting dev...

Page 39: ...components or welding on ma chine Removable rear cab window pro vides a large exit path if the cab door is blocked in an emergency situation LOCATION AND METHOD OF OPENING OF EMERGENCY EXITS hands fe...

Page 40: ...y deteriorate durabil ity and performance always con tact your nearest authorized deal er or service department of the head office Otherwise Be careful it may cause a fatal error or may not be covered...

Page 41: ...1 34 BAD BOY TRACTOR DECAL MOUNTING LOCATION 10 7 12 13 2 3 6 11 5 1 4035ch indb 34 4035ch indb 34 2020 09 18 6 29 12 2020 09 18 6 29 12...

Page 42: ...1 35 FOR SAFE OPRERATION 1 8 9 4035ch indb 35 4035ch indb 35 2020 09 18 6 29 12 2020 09 18 6 29 12...

Page 43: ...allow passengers on the tractor at any time 4 Before allowing ohterpeople to use the tractor have them read the operator s manual 5 Check the tightness of all nuts and bolts regularly 6 Keep all shiel...

Page 44: ...VOIDPERSONALINJURY 1 Keep PTO shield in place at all times 2 Do not operate the PTO at speeds faster than the speed recommended by the implement manufacturer 3 For towing PTO driven implements set dra...

Page 45: ...s clean and intact If any decal is dirty wash it with soap and dry with a soft cloth Never use a solvent such a thin ner or acetone since it can ruin the decals Do not spray high pressure wa ter direc...

Page 46: ...WARRANTY CERTIFICATE 2 2 REGARDING AFTER SALES SERVICE 2 2 VEHICLE IDENTIFICATION NUMBER VIN 2 2 REGARDING SUPPLYING SERVICE PARTS 2 3 REGARDING GENUINE PARTS AND FLUID 2 3 4035ch indb 1 4035ch indb...

Page 47: ...t be covered under warranty WARNING ENGINE SERIAL NUMBER The engine number is stamped on the cylinder block and is specified on the decal which is attached to the cylinder block on the left side of th...

Page 48: ...d of job and how fast Run hour of machine Describe the problem in detail as possible REGARDING GENUINE PARTS AND FLUID The BAD BOY genuine parts and flu id are passed severe durability and performance...

Page 49: ...MEMO 4035ch indb 4 4035ch indb 4 2020 09 18 6 29 14 2020 09 18 6 29 14...

Page 50: ...3 3 SPECIFICATIONS MAJOR SPECIFICATIONS 3 2 DRIVING SPEED 3 4 4035ch indb 1 4035ch indb 1 2020 09 18 6 29 14 2020 09 18 6 29 14...

Page 51: ...power kW ps 26 35 Revolution rpm 2 600 Max torque lb ft Nm 76 103 Battery V 12 Fuel Diesel fuel Capacity Fuel tank u s gal 7 13 27 Engine crankcase u s gal 4 3 1 14 Coolant u s gal 1 32 5 Transmission...

Page 52: ...wheel 7 16 6PR Rear wheel 11 2 24 8PR Steering system Electro hydraulic power steering Transmission HST Brake Wet multi disc Hydraulic system Hydraulic control system Position Control type Pump flow...

Page 53: ...ition of the tires and road surface To ensure safety drive at a proper speed Engine speed 2 600rpm Tire rolling radius Rear 11 2 24 515mm RANGE A B C 4035CH FORWARD 3 73 6 9 35 15 1 18 21 29 3 BACKWAR...

Page 54: ...KE INDICATOR 4 13 ENGINE OIL PRESSURE 4 13 WARNING LAMP 4 13 BATTERY CHARGE WARNING LAMP 4 13 PREHEAT INDICATOR 4 14 FUEL GAUGE 4 14 TACHOMETER 4 15 HOUR METER 4 15 COOLANT TEMPERATURE GAUGE 4 15 DPF...

Page 55: ...ESCRIPTION OTHERS 4 23 WORK LAMP SWITCH 4 23 WIPER SWITCH 4 23 STEREO 4 24 CLIMATE CONTROL 4 25 SEAT BELT 4 26 SEAT ADJUSTMENT 4 26 BRAKE LAMP 4 27 4035ch indb 2 4035ch indb 2 2020 09 18 6 29 14 2020...

Page 56: ...OR VIEW 1 Work Lamp F 2 Roof 3 Side Mirror 4 Hood 5 Rear Tire 6 Front Tire 7 Step 1 Air Cleaner 2 Condenser 3 Compressor 4 Fuel Filter 5 Engine Oil Filter 6 Oil Cooler 4035ch indb 3 4035ch indb 3 2020...

Page 57: ...4 4 BAD BOY TRACTOR 8 Rear Window 9 Rear Combination Lamp 10 Center Link 11 Lift Link 12 Work Lamp 13 Lower Link 4035ch indb 4 4035ch indb 4 2020 09 18 6 29 15 2020 09 18 6 29 15...

Page 58: ...ster 6 PT0 ON OFF Switch 7 Main Key Switch 8 PTO Operation Switch 9 Hand Throttle Lever 10 Parking Brake Lever 11 Steering Wheel Tilt Lever 12 Brake Pedal 13 HST Pedal Forward 14 HST Pedal Reverse 15...

Page 59: ...ne will keep running 1 Main Key Switch A OFF B ON C START CAUTION To start the engine put the shuttle shift lever to the Neu tral position to release the safety start system CAUTION When the tractor i...

Page 60: ...turn signal lamp and press down the switch to turn on the left turn signal lamp To sound the horn press the horn button in center of the switch 1 Lamp Switch 2 Turn Signal Lamp Switch 3 Horn Button CA...

Page 61: ...the Brake pedals are released At that point the machine will contin ue at the previous setting 4 To reset the desired speed you should turn off the cruise con trol switch then increase machine speed t...

Page 62: ...te filter col lects soot contained in the engine ex haust and reduces exhaust smoke The soot collected in the filter must be burned periodically to prevent the filter from clogging and to ensure that...

Page 63: ...wheel is firmly fixed After pressing the brake pedal lower the brake lever to lock the brake 1 Steering Column Tilt Lever Must not be adjusted while driving CAUTION PARKING BRAKE LEVER 1 Parking Brake...

Page 64: ...tral 5 Fuel Warning Lamp 6 Fuel Gauge 7 Preheat Indicator 8 Charge Warning Lamp 9 Tachometer 10 PTO Indicator 11 DPF Indicator 12 Parking Brake Brake Indicator 13 Engine Oil Pressure Lamp 14 PTO Rotat...

Page 65: ...erating one of the turn signal lamps for the desired turning direction HIGH BEAM INDICATOR It indicates the high beam Select the low beam for driving on a road 1 PTO Indicator 1 Left Turn Signal Indi...

Page 66: ...urn off when the engine is start ed If this lamp comes on while the en gine is running it indicates a proble min the engine oil system Stop the engine immediately and check for problems 1 Engine Oil P...

Page 67: ...ter when starting engine before warm up lamp is turned off It also causes early discharge of battery 1 Preheat Indicator FUEL GAUGE This indicates the remaining fuel level Immediately fill the fuel ta...

Page 68: ...e reads the red area immediately stop work ing and then inspect the tractor 1 Coolant Temperature Gauge TACHOMETER HOUR METER The tachometer indicates the engine rpm It indicates the tractor s running...

Page 69: ...ates malfunction CAUTION Continuing to drive with the DPF indicator illuminated it can lead to severe damage to the DPF of the sensor Also if it blinks at an interval of 2 seconds it means that the DP...

Page 70: ...such as rollover due to unin tended movement F R HST PEDAL It is used for shifting between forward and reverse drive And stay pedals at neutral machine should be stopped 1 HST Pedal Forward 2 HST Ped...

Page 71: ...oy Stick Lever 2 Range Shift Lever 3 PTO ON OFF Switch 4 PTO Operation Switch 5 Parking Brake 6 Position control lever Refer to the relevant content for further de tailed information 4035ch indb 18 40...

Page 72: ...ess clutch pedal fully 1 Range Shift Lever POSITION CONTROL LEVER 1 position control lever It is used to keep the implement con stantly at a certain position A stop per is used to fix the position con...

Page 73: ...Put PTO switch to OFF position Observe the PTO speed desig nated on the implement Oth erwise the implement may be damaged and cause an acci dent CAUTION To avoid personal injury Con firm that no one...

Page 74: ...l The rotating status of the PTO shaft can be controlled by operat ing the PTO ON OFF switch to the ON OFF position manually PTO ON OFF SWITCH Operation for automatic and man ual positions of the PTO...

Page 75: ...a straight ahead position Otherwise the differ ential system may be damaged 1 Differential Lock Pedal A Release B Engage WARNING Be sure to release the differen tial lock before making a turn 1 Flow C...

Page 76: ...een wiper operation Continuous pushing button oper ates wiper and washer pump OFF SWITCH Wind screen wiper Off and op erates washer pump The front and rear working lights are ON when push the button T...

Page 77: ...could be ob scured For this reason use an tifreeze CAUTION STEREO A42O426A A42O426A 1 Washer Fluid Inlet 1 Stereo Check the level of windscreen wash er fluid in the plastic reservoir locat ed on the...

Page 78: ...is worked then re heated according to the temperature setting AIR FLOW RATE Adjust the air flow rate The higher the rate the more effective the heat ing or cooling will be AIR CIRCULATION CONTROL It i...

Page 79: ...USHION ANGLE AD JUSTMENT Lift the handle and let the back cush ion spring forward or lean backward into the cushion Release the handle at desired position WEIGHT ADJUSTMENT With seat in mid position e...

Page 80: ...4 27 OPERATION DESCRIPTION 4 BRAKE LAMP 1 Brake Lamp It is turned on when the Brake pedal is depressed 4035ch indb 27 4035ch indb 27 2020 09 18 6 29 18 2020 09 18 6 29 18...

Page 81: ...MEMO 4035ch indb 28 4035ch indb 28 2020 09 18 6 29 18 2020 09 18 6 29 18...

Page 82: ...5 7 HOW TO DRIVE 5 7 STOPPING 5 11 PARKING 5 12 DIFFERENTIAL LOCK 5 13 POSITION CONTROL LEVER 5 14 DPF REGENERATION 5 15 ATTACHMENT OF IMPLEMENT 5 18 ATTACHMENT POSITION 5 18 CENTER LINK ADJUSTMENT 5...

Page 83: ...OPERATION CHECK PRE OPERATION Check the engine operation carefully IMPORTANT The engine is tuned or set for normal use In case of a new tractor especially carry out in spection and check within first...

Page 84: ...eck the fuel gauge Make sure that a sufficient amount of fuel is in the tank IMPORTANT Always keep wheel bolts tightened to prevent any accident Confirm that the wheel bolts are tight before operation...

Page 85: ...TO switch to OFF 1 PTO Operation Switch 4 Place the hand throttle lever to the Minimum position 1 Hand throttle lever Max Min 3 Check the position of the imple ment Push the control lever for ward to...

Page 86: ...hand off the key 1 Main Key Switch A OFF B ON C START IMPORTANT Do not operate the start mo tor more than 20 seconds at a time If the start motor won t start wait until the motor is cooled down at lea...

Page 87: ...duce the engine rpm with the hand throttle lever in the Low speed position before stopping the engine Depress the clutch pedal and put all shift levers in the neutral position And then turn the main s...

Page 88: ...ractor do not tow it 4 Be careful especially when tow ing a load on a bad condition of ground slope or corner REDUCE SPEED WHEN TOWING LOAD HOW TO DRIVE 1 Seat belt 2 Seat sliding lever CAUTION The st...

Page 89: ...ls are in terlocked CAUTION If the tractor is out of control it can cause a personal injury or even death Keep the following instructions on a road Interlock the both brake ped als Use the foot thrott...

Page 90: ...n crease the engine rpm from low to high speed gradually 1 Hand throttle lever Max Min 5 After pressing the brake pedal lower the brake lever to lock the brake 1 Parking Brake Lever 1 Position control...

Page 91: ...is set in the slip position re sulting in premature wear of the clutch Do not change the tractor speed abruptly for safe driv ing Be careful of all directions of the tractor before driving If not it...

Page 92: ...to the OFF position to stop the en gine CAUTION When leaving the tractor put the shuttle lever into the neu tral position If not the trac tor may move even though the engine is stopped IMPORTANT The...

Page 93: ...g brake and then place prop un der the rear wheels 1 With the left and right brake ped als interlocked depress the brake pedal with a foot firmly and pull up the parking brake lever to lock the pedals...

Page 94: ...fer ential lock pedal to activate the dif ferential lock 2 If the wheel traction resistance on both wheel is not even the differ ential lock keeps being engaged While both wheel traction resis tance i...

Page 95: ...freely 2 Pulling the lever back lifts the im plement while pushing it forward lowers the implement 1 Position Control Lever A Lowering B Lifting CAUTION To avoid a personal injury use the position con...

Page 96: ...hen the DPF regeneration is completed the regeneration lamp is turned off on the instrument panel Light on Blinking 1 Engine Max Rpm Keep above 3000 rpm with Accel Lever However the following con diti...

Page 97: ...gh idle 2850rpm or more driver can enter the regeneration mode Buzzer Buzzer sounds for 2 seconds at start DPF regeneration proceeding Light on Controlling the exhaust valve to burn soot on the DPF Bu...

Page 98: ...blocked at the start of regeneration 3 times consecutive regeneration failures Blinking Even if the DPF regeneration has been completed after 3 con secutive regeneration tries check the pressure diffe...

Page 99: ...actor horse power The tractor horse power should correspond with the size of an implement If the power level of tractor is exceeded the imple ment may be damaged Also if the implement is too big the t...

Page 100: ...traction B Mid traction C Low traction ATTACHING IMPLEMENT 1 2 3 4 1 2 3 4 1 Drive the tractor backward to move close to an implement to fit the position of 3 point hitch 2 Apply the parking brake and...

Page 101: ...he center link to the top mast of the implement 6 Adjust the length of the center link and lower link if required 1 Center link 2 Fixing bracket CAUTION Always check if there s no in terference with t...

Page 102: ...steel plate ADJUSTMENT OF CHECK BAR 1 For implements such as a plow and disc harrow adjust the length so that it can be moved for 2 in 2 5 in 5 6 cm sideways 2 For implements such as a rotary tiller...

Page 103: ...TO shift lever in the neutral position 4 After opening the PTO cover con nect the universal joint shaft while turning the PTO shaft by hand so as to align the splines 5 To check the PTO shaft is se cu...

Page 104: ...to the warning decal on the cover TIRES WHEELS AND BALLAST TIRE TYPE Though the tire pressure is factory set to the prescribed level it naturally drops slowly in the course of time Thus check it every...

Page 105: ...Inspect all wheels and axles fre quently and securely tighten if nec essary FRONT WHEEL ASSEMBLY Front wheel A B Remarks 4035CH 1 205 1 495 7 16 6PR REAR WHEEL ASSEMBLY Front wheel C D E F Remarks 40...

Page 106: ...L FILTER 6 8 CHECKING AND CHANGING COOLANT 6 9 ANTI FREEZE 6 9 CHECKING AND ADDING FUEL 6 10 CHECKING BATTERY 6 10 CHECKING HOSES AND PIPES 6 11 CHECKING ELECTRIC WIRING 6 11 GREASING 6 12 CHECKING AN...

Page 107: ...ator cleaning At the time the coolant is replaced 7 Fuel oil filter and element 8 Coolant Check before every work Replace every year 9 Air cleaner element 10 Fan and radiator cleaning 11 Battery solut...

Page 108: ...an belt 23 Clutch 24 Brake 25 Engine breed pipe 26 Engine crankcase cleaning 27 Intake exhaust gas valves 28 Fuel injection valve 29 Generator motor 30 Hydraulic system Meanings of symbols Replace Che...

Page 109: ...S gal Reservoir tank 0 45 0 12 U S gal Appropriate genuine antifreeze NO 2 of KSM2142 or equivalent permanent type 5 Transmission oil Also for hydraulic steering wheel 34 Mec Model 37 HST Model TF500...

Page 110: ...and then insert it into its original position Then pull it out again and check if the oil level is within the specified range If the oil level is too low add new oil so that the level is within the al...

Page 111: ...nsmission fluid by removing the drain plug from the transmission or rear axle case Change transmis sion fluid periodically with proper one according to the temperature and op erating condition CHANGIN...

Page 112: ...right and left drain plugs under the front axle and drain the oil complete ly REPLACING ENGINE OIL FILTER 1 After draining engine oil remove the oil filter cartridge by turning it counterclockwise wit...

Page 113: ...a thin film of oil to the rub ber ring on the bottom of a new fil ter and securely install it 3 After changing transmission oil run the engine to deliver oil to each part and then stop the en gine 4...

Page 114: ...dd some coolant as needed REPLACEMENT PROCEDURE CHECKING AND CHANGING COOLANT CHECKING Open the hood and check if the cool ant level in the reservoir tank is be tween the FULL and LOW marks Add coolan...

Page 115: ...re is any loose bolt Replace the hoses and pipes every 2 years even if not damaged CAUTION To connect the battery con nect its positive cable first To disconnect the battery dis connect its negative c...

Page 116: ...is not normal have it fixed at your nearest authorized dealer 1 Nipple A Free play of steering wheel Check if the steering wheel vi brates severely or has no free play WARNING CHECKING ELECTRIC WIRING...

Page 117: ...o prevent air from entering the fuel system 2 Prepare a container to receive the water separator 3 Loosen the drain plug 3 at the bottom of the filter head counter clockwise and let the water drain 4...

Page 118: ...er 1 Fuse box CAUTION When replacing the fuse use only the one of the specified capacity CHECKING EXHAUST GAS Exhaust gas may be a little black at the time of starting the engine but normally it is co...

Page 119: ...erly aligned the steering wheel may be uncontrol lable or the tractor may produce an abnormal vibration Measure the distance A and the dis tance B of the front wheels and see if the front one is narro...

Page 120: ...TENANCE 6 CAUTION Carry out inspection or mainte nance after the engine is fully cooled down If this instruction is ignored you may get burnt 4035ch indb 15 4035ch indb 15 2020 09 18 6 29 22 2020 09 1...

Page 121: ...MEMO 4035ch indb 16 4035ch indb 16 2020 09 18 6 29 22 2020 09 18 6 29 22...

Page 122: ...HOOTING TROUBLESHOOTING ENGINE 7 2 TROUBLESHOOTING CLUTCH AND BRAKE 7 5 TROUBLESHOOTING HYDRAULIC SYSTEM 7 6 TROUBLESHOOTING ELECTRICAL SYSTEM 7 7 4035ch indb 1 4035ch indb 1 2020 09 18 6 29 22 2020 0...

Page 123: ...switch broken Contact the dealer for repair or replacement Is the starter motor damaged Contact the dealer for repair or replacement 2 The starter motor runs but the engine does not start Is the fuel...

Page 124: ...ne oil Is the engine running under overload Reduce the load 5 The engine power is too weak Is the air cleaner clogged Inspect the air cleaner and replace the element Is the nozzle damaged Contact the...

Page 125: ...oil up to required level Is the viscosity of the engine oil low Replace the engine oil with proper viscosity Is the pressure switch defective Replace the switch Is the oil pump defective Contact the d...

Page 126: ...nly on one side Is the free play of the brake pedals proper Adjust the free play of the pedals 3 The brake pedal does not return to its original position properly and it makes a noise Is the brake ped...

Page 127: ...the de tent position Put the Selective control valve lever in the neutral position Is the hydraulic pump defective Contact the dealer for repair Is the cylinder damaged Contact the dealer for repair...

Page 128: ...ON Is the bulb blown Replace the bulb Is the fuse blown Replace the fuse Is the cable connector separated from the sock et Inspect it Is the contact in a poor condition Inspect and clean the groundin...

Page 129: ...MEMO 4035ch indb 8 4035ch indb 8 2020 09 18 6 29 22 2020 09 18 6 29 22...

Page 130: ...RAGE AND DISPOSAL TRACTOR STORAGE 8 2 DAILY STORAGE 8 2 LONG TERM STORAGE 8 3 USING TRACTOR AFTER LONG TERM STORAGE 8 6 USE AND DISPOSAL 8 7 4035ch indb 1 4035ch indb 1 2020 09 18 6 29 22 2020 09 18 6...

Page 131: ...from the vehicle make sure to disconnect the negative bat tery cable The wiring can be gnawed by rodents leading to a fire Don t forget to dry off and grease the tractor after After work clean the tra...

Page 132: ...LONG TERM STORAGE If you carry out maintenance during the off season you can ensure opti mum condition of the tractor as well as safe and comfortable working conditions during the busy season Also in...

Page 133: ...rface 11 Inflate the tires to a pressure a little higher than usual 12 Detach the weights and detach or lower the attached implement on the ground 13 Place chocks behind and in front of the rear wheel...

Page 134: ...ilation system in order to prevent poisoning by exhaust gas When storing the tractor re move the key from the switch and store it separately in or der to prevent an unautho rized person from operating...

Page 135: ...area to release exhaust gas to the outside Exhaust gas is colorless and not visible but is harmful WARNING USING TRACTOR AFTER LONG TERM STORAGE Keep the following instructions when using the tractor...

Page 136: ...exhaust gas which causes air pollution due to the incomplete combustion 2 When changing the fluid engine oil transmission hydraulic oil and engine coolant by yourself be careful not to spill it and di...

Page 137: ...MEMO 4035ch indb 8 4035ch indb 8 2020 09 18 6 29 23 2020 09 18 6 29 23...

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Bad Boy 4035CH 2021, Operator'S Manual

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