Craftsman 919.165611 Owner'S Manual Download

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Summary of Contents for 919.165611

Page 1: ...No 919 165611 Safety Guidelines Assembly Operation Maintenance Troubleshooting Repair Parts CAUTION Read the Safety Guidelines and All Instructions Carefully Before Operating Sears Roebuck and Co Hoffman Estates IL 60179 U S A Visit our Craftsman website www eears com craftsman D29312 Rev 1 6 12 03 ...

Page 2: ...RRANTY ON AIR COMPRESSORS If this air compressor fails due to a defect in material or workmanship within one year from the date of purchase RETURN IT TO THE NEAREST SEARS SERVICE CENTER THROUGHOUT CANADA AND SEARS WILL REPAIR IT FREE OF CHARGE If this air compressor is used for commercial or rental purposes the warranty will apply for ninety days 90 from the date of purchase This Craftsman Air Com...

Page 3: ...safety alert symbol indicates a potentially hazardous situation which if not avoided may result in orooertv damaae IhSl_o tnf 1 hd _ _l_S d _ IP _l_O nll _o _ P SAVE THESE INSTRUCTIONS IMPROPER OPERATION OR MAINTENANCE OF THIS PRODUCT COULD RESULT IN SERIOUS INJURY AND PROPERTY DAMAGE READ AND UNDERSTAND ALL WARNINGS AND OPERATING INSTRUCTIONS BEFORE USING THIS EQUIPMENT Some dust created by power...

Page 4: ...osion Unattended operation of this product could result in personal injury or property damage To reduce the risk of fire do not allow the compressor to operate unattended How To Prevent It If spraying flammable materials locate compressor at least 20 feet away from spray area An additional length of hose may be required Store flammable materials in a secure location away from compressor Always rem...

Page 5: ...operated accessories tires and other inflatables can cause them to explode or fly apart and could result in serious injury Never drill into weld or make any modifications to the tank or its attachments For essential control of air pressure you must install e pressure regulator and pressure gauge to the air outlet if not equipped of your compressor Follow the equipment manufacturers recommendation ...

Page 6: ...th from electrocution See grounding instructions Make certain that the electrical circuit to which the compressor is connected provides proper electrical grounding correct voltage and adequate fuse WARNING Risk to Breathing What Could Happen Sprayed materials such as paint paint solvents paint remover insecticides weed killers may contain harmful vapors and poisons How To Prevent It Work in an are...

Page 7: ...guards or covers which are damaged or removed f V 1 1 WARNING Risk of Failing What Could Happen A portable compressor can fall from a table workbench or roof causing damage to the compressor and could result in serious injury or death to the operator How To Prevent It Always operate compressor in a stable secure position to prevent accidental movement of the unit Never operate compressor on e roof...

Page 8: ...and all instructions and warnings in this manual Become familiar with the operation and controls of the air compressor Keep operating area clear of all persons pets and obstacles Keep children away from the air compressor at all times Do not operate the product when fatigued or under the influence of alcohol or drugs Stay alert at all times Never defeat the safety features of this product Equip ar...

Page 9: ...e air tank begins to build It builds to a certain high pressure before the motor automatically shuts off protecting your air tank from pressure higher than its capacity The high pressure at which the motor shuts off is called cut out pressure Branch Circuit Circuit carrying electricity from electrical panel to outlet The accessories and tools are available through the current Power and Hand Tool C...

Page 10: ...ssor as close to the main power supply as possible to avoid using long lengths of electrical wiring NOTE Long lengths of electrical wiring could cause power loss to the motor The air filter must be kept clear of obstructions which could reduce air flow to the air compressor Anchoring of the Air Compressor _ Excessive Vibration can weaken the air tank and cause an explosion The compressor must be p...

Page 11: ...ch as manifold assembly compressor outlet tubes heads or cylinders GROUNDING INSTRUCTIONS This product should be connected to a metallic permanent wiring system of an equipment grounding terminal or lead on the product Voltage and Circuit Protection Refer to the Parts Manual for the voltage and minimum branch circuit requirements Certain air compressors can be operated on a 15 amp circuit if the f...

Page 12: ...installed between the air discharge outlet and main air distribution line to allow for vibration A separate regulator is recommended to control the air pressure Air pressure from the tank is usually to high for individual air driven tools FEEDER LINES SLOPE AIR FLOW _ WiTH AiR FLOW MAiN OISTRIBUTiON A_R LINES S_Ope pipe in direction of air ftow Water condensate flows a_ng _bottom of pipe to drain ...

Page 13: ...t pressure setting the safety valve will protect against high pressure by popping out at its factory set pressure slightly higher than the pressure switch cut out setting 13 _ENG Tank Pressure Gauge The tank pressure gauge indicates the reserve air pressure in the tank Globe Valve Opens and closes air discharge valve Turn knob counter clockwise to open and clockwise to close Drain Valve The drain ...

Page 14: ...rom obstructions See Maintenance How to Use Your Unit How to Stop 1 Set the On Auto Off lever to OFF Before Starting Break in Procedure _ Serious damage may result if the following break in instructions are not closely followed This procedure is required before the air compressor is put into service and when the check valve or a complete compressor pump has been replaced 1 Make sure the On Auto Of...

Page 15: ...turer s maximum pressure rating for air tools and accessories The regulator outlet pressure must never exceed the maximum pressure rating How to Start 1 Turn the On Auto Off lever to AUTO and allow tank pressure to build Motor will stop when tank pressure reaches cut out pressure 2 When the tank pressure reaches cut out pressure open the globe valve IMPORTANT When using regulator and other accesso...

Page 16: ...it the conditions under which your compressor is used The modifications will depend upon the hours of operation and the working environment Compressor outfits in an extremely dirty and or hostile environment will require a greater frequency of all maintenance checks NOTE See Operation section for the location of controls To Check Safety Valve If the safety valve does not work properly over pressur...

Page 17: ...ly dirty it will need to be replaced Refer to the Repair Parts for the correct part number Air Compressor Pump Intake and Exhaust Valves Once a year have a Trained Service Technician check the air compressor pump intake and exhaust valves Inspect Air Lines and Fittings for Leaks 1 Turn the air compressor on to inspect for air leaks 2 Apply a soap solution to all air line fittings and connections p...

Page 18: ...e valve disc should move freely up and down on a spring which holds the valve disc in the closed position if not the check valve needs to be cleaned or replaced Screwdriver position nothing is visible 4 Remove the rear shrouds using T 20 torx wrench In closed position disc is visible 5 Using an adjustable wrench loosen outlet tube nut at air tank Carefully move outlet tube away from check valve 6 ...

Page 19: ...air tank until tank pressure is approximately 20 psi 6 Drain water from air tank by opening drain valve counter clockwise on bottom of tank Water will condense in the air tank If not drained water will corrode and weaken the air tank causing a risk of air tank rupture 7 After the water has been drained close the drain or drain valve NOTE If drain valve is plugged release all air pressure The valve...

Page 20: ...Trained Service Technician Contact a Trained Service Technician Tighten fittings where air can be heard escaping Check fittings with soapy water solution Do Not Overfi 1hten A defective check valve results in a constant air leak at the pressure release valve when there is pressure in the tank and the compressor is shut off Replace check valve Refer the To Replace or Clean Check Valve in the Servic...

Page 21: ...te accessories Compressor is not large enough for air requirement Hole in hose Check valve restricted Air leaks Restricted air intake filter Check the accessory air requirement If it is higher than the SCFM or pressure supplied by your air compressor you need a larger compressor Check and replace if required Remove and clean or replace Tighten fittings Clean or replace air intake filter Do not ope...

Page 22: ...th Remove and clean or replace Check wiring connection inside pressure switch and terminal box area Have checked by a Trained Service Technician Have checked by a Trained Service Technician Do not operate the compressor in the paint spray area See flammable vapor warning Bleed the line by pushing the lever on the pressure switch to the off position if the valve does not open replace switch 1 Check...

Page 23: ...23_ ENG D29312 ...

Page 24: ...Air Compressor Model Number 919 165611 Torque 108 144 inqbs 29 6 Torque 100 120 in 4bs 19 58 Torque 100 120 in Ibm 20 33 34 32 Torqe 8 10inqbs J 3o 44 6O 27 t 5 25 in lbs J D29312 24 ENG ...

Page 25: ...e Mount Cup Screw 1 4 20UNC 2A THD Conduit Connector 3 8 Nut Tubing for 1 2 QD Tube Q Ring Pump Assembly Globe Valve Nut Sleeve Assembly 1 4 Check Valve 7 8 HEX 1 4 Manifold Gauge Pressure Switch Strain Relief Bushing Pressure Release Tube Tube Interconnecting Outlet Tube Isolator Tank Assembly Nut Sleeve Assembly 3 8 Label Craftsmen Drain Valve Fastener Assembly Shroud Front Shroud Back Screw 10 ...

Page 26: ...Air Compressor Model Number 919 165611 Torque 7 10ft 4bs 9 Torque 7 10ff Ibs Torque 51 6311 in Ibs 9 2 17 15 7 Torque 75 90in Ibs D29312 26 ENG ...

Page 27: ...5 8 Cylinder Sleeve Assembly Connecting Rod Low Pressure Compression Ring Formed Connecting Rod Cap Screw 10 24 x 75 T25 Assembly High Pressure Piston Screw 10 32 x 75 T25 Intake Muffler O Ring Assembly Valve Plate O Ring Gasket Head Head Low Pressure Head High Pressure Screw 1 4 20 x 1 25 HHW THD Compression Ring Formed Screw 10 24 x 75 T25 Not Illustated K 0651 D24958 K 0648 K 0650 D22265 Connec...

Page 28: ...ctos en materiales o mano de obra dentro del 3apsode un aSo a partir de la fecha de su compra DEVUELVALOAL CENTRO DE REPARACIONES SEARS MAS CERCANO DENTRO DE LOS ESTADOS UNIDOS Y SEARS LO REPARAP_ UBRE DE CARGO Si se hubiese comprado a Orchard Supply Hardware devu_lva_oal comercio Orchard m_s cercano y Orchard Io reparar_ libre de cargo Si este compresor de aire fuese utiJizado pare prop6sitos com...

Page 29: ...uridad de alerta indica una situacion potencialmente riesgosa la que si no es evitada podria caasar da_os en la propiedada I1 _v_ I o 1q t_i t _l _ _l o T_ o_ ID1 _ _ I 11 _7 ID _Algunos tipos de aserr n creados por m quinas el6ctricas de liiado aserrado 3molsdo_ perforado u otras actividsdes de la construooi6n contienen materiales qu_micos conocidos en el Estado de California como causantes de c ...

Page 30: ...te producto mientras el mismo estd en funcionamiento puede resultar en lesiones personales o da6os a la propiedad Para reducir el riesgo de incendio no permita que el compresor opere desatendido En un krea de rociado de materiates inflamables ubique al compresor por Io menos a 6 1m 20 pies de distancia del _rea de rociado Podria requerirse un8 extensi6n de 18 manguera Almacene los materiales infla...

Page 31: ...ados pot aire cubiertas y otros objetos infiabies puede causar su explosibn o set arrojados pudiendo ocasionsr serias lesiones Jamds perfore suelde o efectde modificaci6n alguna al tanque o sus accesorios Para un control esencial de la presi6n debe usted instalar un regulador y un medidor de presibn a la salida del aire de su compresor Si no estuv ese equipado Siga las recomendaciones de los fabdc...

Page 32: ...nes serias o la muerte por electrocuci6n Vet instrucciones para la puesta a tierra Asegdrese que el circuito el6ctrico al cual estfi conectado el compresor suministra apropiada conexibn a tierra tensi6n correcta y una adecuada protecci6n de fusibles 4unl It1 To ADVERTENCIA Riesgo de Inhalaci6n qu6 puede occurrir cbmo El tociado de materiates tales como pintura SoIventes removedores de pintura inse...

Page 33: ... entraran en contacto COn ustod o sus Fopas 1 ll _ ADVERTENCIA Riesgo de Ca da qu_ puede occurrir Un compresor port tit puede caerse de la mesa el banco de trabs_o o del techo dafiando al compresor y pudiendo resultar en serias lesiones o la muerte del operador cbmo orevenitlo Opere siempre el compresor en una posici6n estable y segura a fin de preven r el movim ento accidental de la unidad Jamds ...

Page 34: ...rtencias contenidas en este manual Familiarlcese con los m_todos de operacibn y control del comprosor de aire Mantenga libre la zona de oper_ iones de persona alguna animates dom_sticos y obst culos iantenga aEejados a los ni_os del comprosor do aire en todo momento No opere el producto cuando se encuentre fatigado o bajo la influencia del alcohol o drogas Est_ alerta en todo momento Jam_is altere...

Page 35: ...n compresor de aire se enciende y comianza a fancionar la presi6n de aire an el tanque comienza a aumantar Aumanta hasta un valor de presiSn alto fijado en f brica antes de que el motor autom_ticamente se apague protegiendo a su tanque de aire de presiones m s altas que su capacidad La presidn alta a la cual el motor se apaga se llama presion m_ ima de core Ramal Circuito el6ctrico que transporta ...

Page 36: ...xtensiones de cableado electrico NOTA Las exteasioaes electricas demasiado largas pueden causar una cafda de tensibo perjudicial para la alimentaci6n del motor El filtro de aire debe mantenerse libre de obstrucciones que pudiesen reducir el flujo del aire al compresor Anclaje del compresor de aire La vibracibn excesiva puede debilitar al tanque de aire y causar su explosibn El comptesor debe estar...

Page 37: ...amperaje y un recalentamiento del motor eL _ rr_eaX _enbe estar ubicada fuera de superficies calientes tales como silenciadores de escape tubos de ealida de compreeores de aire cabezales o cilindros INSTRUCCIONES PARA CONECTAR A TIERRA Este artefacto debe conectarse el terminal met lico de un sistema de eableedo permanente e tierre para equipos o al terminal del ertefecto Protecci6n del voltaje y ...

Page 38: ...a misma se enouentran libres de fugas Se recomienda la instalacion de un acoplamiento flexible entre la salida de descarga del aire y la linea principal de distribucion del mismo a fin de aliviar eventuales vibraeiones Se recomienda la instalacion de un segundo regulador pare el control de la presion del aire La presion de salida del tanque es usualmente demasiado alta pare las herramientas indivi...

Page 39: ...a de seguridad proteger contra la presi6n elevada saltando de acuerdo a los valores prefijados en f brica ligeramente superiores a los de presion de corte de la Ilave interruptor Man6metro de la presi6n del tanque El man6metro que controla la presion del tanqae indiea la reserva de presi6n del tanqae de aire Vdlvula de asiento Abre y cierra la valvula de descarga de aire Gire la perilla en sentido...

Page 40: ...rla 1 Coloque la posici6n de la Ilave interruptora On Auto Off en la posici6n OFF Antes de poner en marcha Procedimiento para el asentamiento es fuesen segaidas estrictamente podran ocutrir series da_os Este procedimieato es necesario antes de porter ea servicio al compresor de aire y cuando la vdlvula reguladora o la bomba completa del compresor haya sido teemplazada 1 Asegerese que la palanca On...

Page 41: ...losi6n Verifique los valores de maxima presibn dados por el fabricante de las herramientas neumbUcas y los accesorios La presibn de salida del regulador jambs debe exceder los valores de mdxima presibn especiflcados Cbmo poner en marcha 1 Mueva la palanca On Auto Off a la posici6n AUTO y deje que se incremente la presi6n del tanque El motor se detendra una vez alcanzado el valor de presi6n de cort...

Page 42: ...modificado para adaptarse alas condiciones bajo las cueles se usa su compresor Las modificaciones depender n de las horas de operaci6n y del ambiente de trabajo Los eqaipos de compresi6n funcionando en an ambiente sumamente sucio y hostil reqaerir n mayor frecuencia de todas las verificaciones de mantenimiento NOTA Vea en la secci6n Operacion la ubicaci6n de los controles C6mo verificar la vdlvula...

Page 43: ...arle servicio Un flltro de aire sucio no permitir que el compresor opere a plena capacidad Mantenga el filtro de aire Iimpio en todo memento 1 Retire la tapa del filtro de aire 2 Retire el filtro de aire y asegQrese de que est_ limpio IMPORTANTE No opere el compresor sin el filtro de aire 3 Si est sucio enjuague el filtro de aire con agua tibia y exprfmalo hasta que seque 4 Vuelva a colocar el fil...

Page 44: ... alivio de presi6n en el tanque de aire Retire cuidadosamente la tuberfa de alivio de presi6n de la vdlvula de retenci6n D29312 I el disco es visible I I 9 Limpie o reemplace la v lvala de retenci6n Un solvente tal como un removedor de pintura o de barniz puede usarse para limpiar la valvula de retenci6n 10 Aplique sellador alas roscas de la valvula de retenci6n Vaelva a instalar la valvula de ret...

Page 45: ...aproximadamente a 20 PSI 6 Drene el agea del tanque de aire abriendo la valvula de dreneje ubiceda en el rondo del tanque _EI agua se condensa dentro del tanque de eire Si no se drena ella corroera debilitando las paredes del tanque de aire originendo un rieego de rupture de sus paredes 7 Una vez que el agua haya sido drenada oierre la valvula de drenaje NOTA Si la valvula de drenaje estuviese enc...

Page 46: ...nico de servicio calificado Ajuste las conexiones en las que el aire puede set escuchado escap_dose Verifiqae las conexiones con soluci6n jabonosa y agua NO SOBREAJUSTE Una valvula de retenci6n defectuosa cause una fuga constante de aire en la valvula de alivio de presi6n caando hay presi6n en el tanque y se apaga el compresor Reemplace la valvala de retenci6n Consulte Como Reemplazar o Limpiar la...

Page 47: ... El compresor no tiene suficiente capacidad para el requerimiento de aire al que est sometido Orificio en la manguera Valvula reguladora restringid P_rdida de aire Filtro de entrada de aire restringido Vedfique el requerimiento de aire del accesorio Si es mayor que SCFM o la presi6n suministrada pot su compresor de aire se necesita un compresor de mayor capacidad Vedfique y reemplace si fuese nece...

Page 48: ...cord6n Extraiga Iimpie o reemplace Compruebe la conexi6n de cableado dentro del interraptor de presion y del _rea de la caja de terminales Haga inspeccionar pot un tecnico capacitado de servicio Haga inspeccionar pot un t6cnico capacitado de servicio No haga funcionar el compresor en el tea de pintura por rociado Vea la advertencia acerca de vapores inflamables Purgue la linea empujando la palanca...

Page 49: ...49 SP D29312 ...

Page 50: ...D29312 50 SP ...

Page 51: ...51_ SP D29312 ...

Page 52: ...carry tn products hke vacuums lawn equtpment and electrontcs call or go on hne for the nearest Sears Parts and Repair Center 1 800 488 1222 Anyttme dayorntghi USA only www sears corn To purchase a protection agreement on a product serviced by Sears 1 800 827 6655 lu SA 1 800 361 6665 Canada Para ped_rservlc_o de reparac_on a domtclllo y para ordenar plezas 1 888 SU HOGAR s_l 1 888 784_427 Au Canad...

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