Craftsman 580.326310 Operator'S Manual Download

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Summary of Contents for 580.326310

Page 1: ...and follow all Safety Rules and Operating Instructions I ADVERTENCIA Antes de utilizar el producto lea este manual y siga todas las Reglas de Seguridad e Instrucciones de Uso Sears Roebuck and Co Hoffman Estates IL 60179 U S A Visit our Craftsman website www craftsman com Part No 198737GS Draft D 06 07 2006 Safety Assembly Operation Maintenance Parts EspaSol p 36 ...

Page 2: ...air proves impossible Additional One Year Limited Warranty on Craftsman Generator For the second year from the date of purchase if any part of this generator fails due to a defect in material or workmanship a new part will be supplied free of charge You must pay the labor cost if you wish to have it installed All warranty coverage applies for only 90 days from date of purchase if this generator is...

Page 3: ...area through windows doors ventilation intakes or other openings DO NOT operate generator inside any building or enclosure even if doors or windows are open including the generator compartment of a recreational vehicle RV DANGER Fresh Start TM fuel cap is designed to hold a cartridge which contains fuel stabilizer If SWALLOWED call physician immediately DO NOT induce vomiting If inhaled remove to ...

Page 4: ...al Regulation CFR Title 36 Parks Forests and Public Property require equipment powered by an internal combustion engine to have a spark arrester maintained in effective working order complying to USDA Forest service standard 5100 1C or later revision In the State of California a spark arrester is required under section 4442 of the California Public resources code Other states may have similar laws...

Page 5: ...ting a cold engine Circuit Breakers AC i Push to reset circuit breakers are provided to protect the 120 VAC 20A duplex receptacles against electrical overload Data Tag i Provides model revision and serial number of generator Please have these readily available when calling for assistance Engine Rocker Switch Recoil Starter Oil Fill Cap Lever Battery Float Start Switch Charger Jack Double Pole Circ...

Page 6: ...OT tow this unit with a motorized vehicle You will need the following tools to install these components 13mm wrench Socket wrench with a 13mm socket Pliers Safety glasses install the Wheel Kit as Follows IMPORTANT Installing the wheel kit must be completed prior to adding any oil or fuel 1 Tip generator so that engine end is up 2 Slide axle through both mounting brackets 3 Place a wheel on each si...

Page 7: ...em is encountered immediately after new fuel has been used try another service station or change brands NOTE This engine is certified to operate on gasoline Exhaust Emissions Control System EM Engine Modifications WARNING WHEN ADDING FUEL Turn generator OFF and let it cool at least 2 minutes before removing fuel cap Loosen cap slowly to relieve pressure in tank Fill fuel tank outdoors DO NOT overf...

Page 8: ...Cap Adding fuel preserver helps keep fuel fresh and carburetors clean for easier starting all season long This new fuel cap automatically drips concentrated fuel preserver into your fuel tank DANGER If SWALLOWED call physician immediately In case of emergency contact a physician immediately and call 1 800 424 9300 for material safety information Fuel stabilizer contains 2 6 dFtret butylphenol 128 ...

Page 9: ...ity company Use approved transfer equipment to isolate generator from electric utility Use a ground circuit fault interrupter GFCI in any damp or highly conductive area such as metal decking or steel work DO NOT touch bare wires or receptacles DO NOT use generator with electrical cords which are worn frayed bare or otherwise damaged DO NOT operate generator in the rain or wet weather DO NOT handle...

Page 10: ...idly to avoid kickback NEVER start or stop engine with electrical devices plugged in and turned on If engine starts proceed to step 7 If engine fails to start proceed to step 6 6 Move choke lever to Half choke position and pull recoil handle twice If engine fails to start repeat steps 5 thru 7 7 Slowly move choke lever to Run position If engine falters move choke lever to Half choke position until...

Page 11: ...generator See Don t Overload Generator Use only high quality well insulated grounded extension cords with the generator s 120 Volt electrical receptacles Inspect extension cords before each use Check the ratings of all extension cords before you use them Extension cord sets used should be rated for 125 Volt AC loads at 20 Amps or greater for most electrical devices Some devices however may not req...

Page 12: ...are rated for 125 Volt AC loads at 20 Amps or greater GENERATOR ADAPTER CORD SET The generator comes with a 25 generator adapter cord set designed to provide two sets of 120 Volt 20 Amp outlets from one 120 Volt 20 Amp duplex receptacle 2 Unplug charger from unit and wall outlet when generator is being started and while in operation 3 Keep charger plugged in when generator is not in use to prolong...

Page 13: ...arting it s engine The correct and safe way to manage generator power is to sequentially add loads as follows 1 With nothing connected to the generator start the engine as described in this manual 2 Plug in and turn on the first load preferably the largest load you have 3 Permit the generator output to stabilize engine runs smoothly and attached device operates properly 4 Plug in and turn on the n...

Page 14: ...e to engine variability design of the particular piece of power equipment the manner in which the engine is operated engine run in to reduce friction and clean out combustion chambers adjustments to the valves and carburetor and other factors The power ratings may also be adjusted based on comparisons to other similar engines utilized in similar applications and will therefore not necessarily matc...

Page 15: ...elp your engine run better and last longer EMISSIONS CONTROL Maintenance replacement or repair of the emissions control devices and systems may be performed by any non road engine repair establishment or individual GENERATOR MAINTENANCE Generator maintenance consists of keeping the unit clean and dry Operate and store the unit in a clean dry environment where it will not be exposed to excessive du...

Page 16: ...imultaneously the LED shall display alternately the nominal load and code as follows The code will display for 3 seconds then 1 2 second off The load will display for 6 seconds and then 1 2 second off ENGINE MAINTENANCE WARNING WHEN ADJUSTING OR MAKING REPAIRS TO YOUR GENERATOR Disconnect the spark plug wire from the spark plug and place the wire where it cannot contact spark plug WHEN TESTING FOR...

Page 17: ...using your generator under extremely dirty or dusty conditions or in extremely hot weather change the oil more often CAUTION Used motor oil has been shown to cause skin cancer in certain laboratory animals Thoroughly wash exposed areas with soap and water KEEP OUT OF REACH OF CHILDREN DON T POLLUTE CONSERVE RESOURCES RETURN USED OIL TO COLLECTION CENTERS Change the oil while the engine is still wa...

Page 18: ...rom muffler remove four screws that connect guard to muffler bracket Air Cooling System Over time debris may accumulate in cylinder cooling fins and cannot be observed without partial engine disassembly For this reason we recommend you have a Sears or other qualified service dealer clean the cooling system per recommended intervals see Maintenance Schedule on page 15 Equally important is to keep t...

Page 19: ...using a fuel preserver cartridge with the fresh start fuel cap If only partially filled air in the tank will promote fuel deterioration during storage Engine and fuel can be stored up to 6 months with fuel preserver Check level of fuel preserver cartridge Fuel preserver is dark in color If cartridge is almost empty or empty replace with a new fuel preserver cartridge following the instructions in ...

Page 20: ...t Overload Generator 4 Contact Sears or other qualified service dealer 1 Set switch to On 2 Turn fuel valve to Open position 3 Dirty air cleaner 4 Out of fuel 5 Stale fuel 6 Spark plug wire not connected 3 Clean or replace air cleaner 4 Fill fuel tank 5 Drain fuel tank and carburetor fill with fresh fuel 6 Connect wire to spark plug and runs rough to spark plug 7 Bad spark plug 8 Water in fuel 9 F...

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Page 22: ...TOR X X 22 IIA _ LED 44I_ I DPI i 22 12BV B 20AMP CO2 MR I _ 20AMP IP IIA CB3 44B _ _ 44A 20AMP DP2 IP 22 44B 12OV _OAHP B BRASS SCREW S SILVER SCREW GR GREEN SCREW TL WHITE X 44A 3 120 240V 30AMP P 4 __ SPARK PLUG RUN BLK __ 1 _ ENG GRN RUN 0 SWITCH ENG IGNITION _ qilL 55 IA 600V sw i_ 13 i iA 1 START RUN DCJ 22 ...

Page 23: ...CRAFTSMAN 6300 Watt AC Generator 580 326310 WARNING GRN O NUT _N ENGINE BLOCK L_CATED _N ENGINE NB_E pOSlIIVE BRUSH g CLBSES _ BEARNL I 28 ...

Page 24: ...AN 6300 Watt AC Generator 580 326310 Main Unit m E ploded View 52 51 69 32 DETAIL OF JACK ASSEMBLY COAXIAL DC 34 26 12 53 85 25 6O 6 9 13 _o 5 44 2O 31 21 55 37 32 18 t7 16 900 54 35 DETAIL OF BATTERY TRAY 24 ...

Page 25: ...0 KIT Hose Fuel cut to fit SCREW 12 24 x 1 2 Thread Forming CRIMPTITE 10 24 x 1 2 SCREW Self Driller 12 14 x 7 8 BRACKET Switch Jack BOLT Shoulder M6 1 0 w washer VALVE Fuel SOLENOID ASSY Tank Fuel Includes Items 41 50 51 52 Part 198912GS B4135GS 77395GS 195373GS 188333GS 194799GS 189235GS 194034GS 194448GS 197789GS 196908GS 198494GS 189164GS 195537GS 198760GS 193043GS 87799GS 199152GS 192351GS 19...

Page 26: ... 84543CGS 43437GS 189164GS 197731GS 189165GS 192241GS 38057GS Description PANEL Control COVER Flip Outlets BOX Control Panel BOOT Circuit Breaker BREAKER Circuit 30A LIGHT Led Panel SCREW 3 x 6 Tapping CAP Breaker Circuit BREAKER Circuit 20A BAR Retaining PPPHS M3 0 5 x 18 OUTLET 120 240V 30A PALNUT 3 16 OUTLET 120V 15 20A NUT 5 32 Pal SCREW 3 5 x 14 Tapping GROMMET Not illustrated 188632GS BOOT R...

Page 27: ...AGS 4 186060GS 5 86308HGS 6 66386GS 7 66849GS 8 65791GS 9 81917GS 10 199119GS 11 189769GS 9 10 Description ADAPTER Mounting Alternator ROTOR Includes Item 8 STATOR RBC with O Ring pin 189197GS HHCS M6 1 0 x 140 SEMS ASSY Holder Brush TAPTITE M5 0 8 x 16 BEARING PIN Roll 4mm x 10 HARNESS Monitor Load REGULATOR Voltage AVR 27 ...

Page 28: ...6517GS WHEEL 2 WASHER 5 8 3 191267RGS AXLE 5 8 4 191265GS E RING 5 HHCS M8 1 25 x20 6 67989GS NUT M8 Flange Serrated 7 77395GS NUT M6 Flange Lock 8 198629GS ASSY Support Includes Item 9 9 87841GS MOUNT Vibration 10 HHCS M6 1 0 x 16 Items without part numbers are common fasteners and are available at local hardware stores 28 ...

Page 29: ...ENGINE 11 0 HP Briggs and Stratton 210415 Exploded View 718A 529 415 21 12 21 725 742 746 89 3O7 _ 24 _ 741 146 725A 728 _ 622 1298 5O5 337 635 334 29 ...

Page 30: ...11 0 HP Briggs and Stratton 210415 Exploded View 331 798 1100_ 1022 4s 1230 222_ 604 102 914 356 1171 356A 914A _ j 118 _ 209 633 633 108 1404 0 564 633 130 221 51A_ Sl _ 95 135 105 117_ 369 _ 1O4 137 1127_ 3O ...

Page 31: ...544 801 BS3 697 121 CARBURETOROVERHAUL KIT 137 981 117 lO50 127 _ 358 ENGINEGASKET SET 3 51A 51 883 455 332 968 445 _ II_ 185_ 3O4 732 305 q_ 163 104 e_ 633 868_ 20 163 456 689_ 459 1095 VALVEGASKETSET 883__ 1_J 51A_ _ 1022 868_ 51 977 CARBURETOR GASKET SET 15_12 51A_ 633 t63 31 ...

Page 32: ...loat Carburetor 968 692321 135 696142 Tube Fuel Transfer 975 696138 137 695426 Gasket Float Bowt 977 696147 146 690979 Key Timing I005 694684 161 699961 Base Air Cleaner I022 690971 163 692277 _ Gasket Air Cleaner I023 697691 185 690958 Nut Air Cleaner Base I026 695177 188 690877 Screw Control Bracket I029 690972 192 690083 Bali Rocker Arm I051 691265 209 694867 Spring Governor I070 690364 219 693...

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Page 34: ...uck and Co Emissions Control Defects Warranty Provisions The following are specific provisions relative to your Emissions Control Defects Warranty Coverage It is in addition to the Sears engine warranty for non regulated engines found in the Operating and Maintenance Instructions 1 Warranted Parts Coverage under this warranty extends only to the parts listed below the emissions control systems par...

Page 35: ...re the Emissions Durability Period of an engine with an intermediate rating would equate to 10 to 12 years The Air Index is a calculated number describing the relative level of emissions for a specific engine family The lower the Air Index the cleaner the engine This information is displayed in graphical form on the emissions label Emissions Compliance Period On Engine Emissions Compliance Label A...

Page 36: ... sea posible para su sustitucion Garantia limitada de un aSo adicional del generador Craftsman Durante el segundo afio a partir de la fecha de compra si cualquier pieza del generador falla debido a defectos de materiales o mano de obra se suministrara gratuitamente una nueva pieza Si desea que se instale la pieza debera pagar la mano de obra El periodo de garantia se reducira a 90 dias desde la fe...

Page 37: ... espacio cerrado en el que puedan acumularse NO opere el generador dentro de un edificio o lugar cerrado aunque haya puertas o ventanas abiertas incluyendo el compartimiento del generador en un vehiculo recreativo o RV PELIGRO La tapa de combustible FreshStart TM esta disei_ada para sostener un cartucho e cuat contiene el estabilizador de combustible EN CASO DE SER tNGERtDO Itame un medico inmedia...

Page 38: ...perior El C6digo de Normativa Federal CFR Titulo 36 Parques Bosques y Propiedad PC_blica obliga a instalar una pantalla apagachispas en los equipos con motor de combustidn interne y a mantenerla en buenas condiciones de funcionamiento conforme a la norma 5100 1C o posterior del Ser_ icio Forestal de la USDA En el Estado de California ta ley exige el uso de una pantalla apagachispas Seccidn 4442 de...

Page 39: ...uptor Balancin del Motor Debera estar en la posici6n On En para darle arranque al motor Col6quelo en la posici6n Off Apagado para detener un motor en funcionamiento Interruptor de Arranque Mantenga pulsado el interruptor en la posicion Start Arranque durante un maximo de 15 segundos cada vez que intente arrancar hasta conseguirlo 39 Culatazo el Principle nterruptor Balancin del Motor Tapa del Depo...

Page 40: ...as siguientes herramientas para instalar estos componentes Llave de 13 mm Asa de Pasador Llave de cubo de 13 mm Alicates Gafas de seguridad Instale el juego de ruedas conforme alas instrucciones siguientes IMPORTANTE El montaje del juego de ruedas se debe completar antes de aMadir aceite o combustible 1 Dele la vuelta al generador de forma que el motor quede arriba 2 Introduzca el eje a traves de ...

Page 41: ... un nuevo combustible pruebe a cambiar de estacion de servicio o de marca NOTA Este motor esta certificado para funcionar con gasolina Sistema de control de emisiones de gases de escape EM Modificaciones del motor ADVERTENClA CUANDO AI_ADA COMBUSTIBLE Apague el generador posici6n OFF y d_jelo enfriar aI menos por 2 minutos antes de remover la tapa de la combustible Afloje la tapa tentamente para d...

Page 42: ...vante de combustible mantiene el combustible en buen estado y limpia los carburadores Io que facilita el arranque en todas las estaciones del aSo El nuevo tapon de combustible gotea automaticamente conservante concentrado en el deposito de combustible PELIGRO EN CASO DE SER INGERIDO Ilame un medico inmediatamente En case de la emergencia contacte a un medico inmediatamente y llama 1 800 424 9300 p...

Page 43: ... un interruptor para la falla del circuito de tierra GFCI en cualquier area bastante hOmeda o que sea altamente conductiva tales como terrazas de metal o trabajo hecho con acero NO toque los alambres pelados o receptacutos NO use un generador con cables electricos que esten malgastados rotos pelados o da_ados de cualquier forma NO opere el generador bajo la Iluvia NO maneje el generador o cables e...

Page 44: ...su retroceso NUNCA arranque o pare el motor cuando haya aparatos electricos conectados yen funcionamiento Si el motor arranca continue con el paso 7 Si el motor no arranca proceda con el paso 6 6 Mueva la palanca de choque hasta la posicion Half media y accione dos veces la manija de retroceso Si el motor no arranca repita los pasos desde 5 hasta 7 7 Coloque la palanca de retroceso en la posicion ...

Page 45: ...tivo de amperaje superior al que puede suministrar el generador o el enchufe hembra NO sobrecargue el generador Consulte el apartado No Sobrecargue Generador Use Onicamente cordones de extension de alta calidad y bien aislados con los tomacorrientes electricos dobles de 120 Voltios del generador Revise las capacidades de todos las cordones de extension antes de usarlos Los juegos de cordones de ex...

Page 46: ...alquier cable de extension o aparato al generador C6mo al Uso el Corcel de Bateria El gato del corcel de la bateria del uso con el corcel proporcionado de bateria a mantiene la bateria que comienza cargado y se prepara para el uso Cargar de bateria se debe hacer en una ubicaci6n seca tal como dentro de un garaje 1 Conecte el cargador al enchufe hembra Battery Float Charger Cargador de flotaci6n de...

Page 47: ...s segura para controlar la energia del generador es la de aSadir en secuencias las cargas como se describe a continuacion 1 Sin tenet nada conectado al generador encienda el motor de la manera descrita en este manual 2 Conecte y encienda la primera carga preferiblemente la mayor que usted tenga 3 Permita que la salida del generador se estabilice el motor funciona suavemente y el aparato conectado ...

Page 48: ...ncionar el motor rodaje del motor para reducir la friccion y limpiar las camaras de combustion ajustes de las valvulas y el carburador etc Los valores de petencia nominal tambien se puede ajustar en funcion de las comparaciones con otros motores similares utilizados en aplicaciones similares por Io que no coincidira necesariamente con los valores que se obtienen al aplicar los codigos mencionados ...

Page 49: ...prolongada CONTROL DE EMISIONES Cualquier establecimiento o individuo especializado en la reparacion de motores que no sean de automocion puede encargarse del mantenimiento la sustitucion y la reparacion de los dispositivos y sistemas de control de emisiones Mantenirniento del Generador El mantenimiento del generador consiste en conservar la unidad limpia y seca Opere y almacene la unidad en un am...

Page 50: ...ara alternativamente la carga nominal y el c6digo como se indica a continuaci6n El c6digo aparecera durante 3 segundos y desaparecera durante medio segundo La carga aparecera durante 6 segundos y desaparecer durante medio segundo MANTENIMIENTO DEL MOTOR ADVERTENClA CUANDO AJUSTE O HAGA REPARAClONES A SU GENERADOR Siempre desconecte el alambre de ta bujia y col6quelo donde no pueda entrar en contac...

Page 51: ... Aceite del Motor Cambie el aceite despues de las primeras 5 horas de operaci6n Cambie el aceite y el filtro cada 50 horas de ese momento en adelante Siesta utilizando su generador bajo condiciones de extrema suciedad o polvo o en un clima demasiado caliente haga el cambio de aceite m s frecuentemente PRECAUCION El aceite usado del motor ha sido mostrado al cancer de la piel de la causa en ciertos...

Page 52: ...OR_ PANTALLA TERMICA Retire los cuatro tornillos que sostienen la pantalla apagachispas 3 Inspeccione la pantalla y reemplacela si esta rota perforada o daSada NO use pantallas defectuosas Si la pantalla no esta daSada limpiela con un disolvente comercial 4 Vuelva a instalar la pantalla y la proteccion del silenciador Sistema de Refrigeraci6n de Aire Con el tiempo se pueden acumular residues en la...

Page 53: ...liza un cartucho de aditivo para el combustible con el tapon Fresh Start TM Si solo se Ilena parcialmente el aire contenido en el deposito favorecera el deterioro del combustible durante el almacenamiento El motor y el combustible se pueden almacenar hasta 6 meses con aditivo Compruebe el nivel del cartucho de aditivo para el combustible El aditivo es de color oscuro Cambio de Aceite Con el motor ...

Page 54: ... carga es muy alta 2 Filtro de aire sucio Carburador con mezcla de aire combustible muy rica o muy pobre Soluci6n 1 Reajuste el cortacircuito 2 Pongase en contacto con Sears u otro distribuidor de servicio cualificado 3 Revise y repare 4 Conecte otto dispositivo que este en buenas condiciones 1 Desconecte la carga electrica en corto 2 Pongase en contacto con Sears u otro distribuidor de servicio c...

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Page 58: ...ntia no dependera de ninguna prueba de emisiones en funcionamiento Oisposiciones de la garantia de Sears Roebuck and Co contra defeetos en el controt de emisionee Las siguientes son disposiciones especificas relacionadas con la cobertura de la garantia contra defectos en el control de emisiones Se al_ade a la garantia de motores de Sears para motores no regulados que figura en las tnstrucciones de...

Page 59: ...de un motor con clasificacion intermedia equivaldria a 10 12 aSos El indice de Aire es un valor calculado que indica el nivel relativo de emisiones de una gama concreta de motores Cuanto menor es el indice de Aire m s limpio es el motor Esta informacion se presenta en forma grafica en la etiqueta de emisiones Periodo de Cumplimiento de la Normativa de Emisiones en la Etiqueta de Curnplimiento de E...

Page 60: ..._H i_iiiiii iiiiiiiii iiiiiiiiiiiiiiiiiiiiii_H Our Home For repair of carry in items like vacuums lawn equipment and electronics call or go on line for the location of your nearest Sears Parts Repair Center iiiiiiiiiiiiiiiii iiiiiHi i ii_iiiii iiiiiii iiiiiiiii iiiiiiiiiiiii iiiiiii_ ii_iiiiiiiiiiiiiiiiiiii _ i iiiiiiiiiiiiiiiiiiiiiii i iiiiiiiiiiiiiiiiiiiiiii i iiiiiiiiiiiiiiiiiiiiiii i iiiiiiiii...

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