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Summary of Contents for 113.196380

Page 1: ...rs may be found at the front of the base You should record both model and serial number in a safe place for future use FOR YOUR SAFETY READ ALL INSTRUCTIONS CAREFULLY SEARS CRAFTSMAN 10 1NCH RADIAL SAW assembly operating repair parts J Sears Roebuck and Co Hoffman Estates IL 60179 U S A Part No SP5976 Printed in U S A ...

Page 2: ...efect in material or workmanship within one year from the date of purchase CONTACT THE NEAREST SEARS SERVICE CENTER IN THE UNITED STATES and Sears will repair it free of charge This warranty applies only while this product is in the United States If lhis Radial Saw is used for commercial or rental purposes this warranty will apply for ninety days from the date of purchase This warranty gives you s...

Page 3: ...ther hazards Outfeed Zone Hazard Safety Symbol and Signal Words An exclamation mark inside a triangle is the safety alert symbol It is used to draw attention to safety informa tion in the manual and on tile saw It is followed by a signal word DANGER WARNING or CAUTION which tells the level of risk _ DANGER means if the safety infor mation is not followed someone will be seri ously injured or kille...

Page 4: ...llow the information and instructions under ripping safety WARNING O 0 _ _ Wrong Way Feed Hazard Wrong wa x feed is ripping by feeding the workpiece into the ouffced side of tile blade The rotational force of the blade can grab and pull the workpiece Before you can let go or pull back the force could pull your hand along with the work piece into lhe blade Fingers or hand could be Ctlt Off The prop...

Page 5: ...eeth of the blade are not exposed It also protects against contact with the outfeed side of the blade during ripping and acts as a barrier to prevent wrong way Iced 3 A squeeze trigger in the saw handle to fully raise the clear plastic guard at the start of a crosscut Note This is necessary because the guard will not automatically raise to clear the fence 4 A hold down to be lowered to just clear ...

Page 6: ...ING Clear plastic portion of guard will not provide any protection during crosscutting if blade is pulled over your hand or your hand enters blade path from front or rear of blade Fingers or hand can be cut or cut off _ k CAUTION Clear plastic portion of guard can get caught or jam in fence or table kerfs Read and follow the warning on the guard _WARNING TO AVOID INJURY SHUT OFF POWER BEFORE CLEAR...

Page 7: ... fine particles 4 Wear ear protectors plugs or muffs if you use saw daily 5 Keep good footing and balance do not over reach Work Area Safety Instructions 1 Keep children pets and visitors out of work area they could be hit by a thrown workpiece workpiece chips or pieces of blade 2 Turn saw off remove yellow key and unplug before leaving work area Do not leave until blade has stopped spinning 3 Mak...

Page 8: ...n saw clear table of all objects except workpiece to be cut and nec essary fixtures clamps or feather boards 7 If blade jams turn saw off immediately remove yellow key the free blade Do not try to free blade with saw on 8 Turn saw off if it vibrates too much or makes an odd sound Correct any problem before restarting saw 9 Do not layout assemble or setup work with saw on or while blade is spinning...

Page 9: ... support workpieces or to aid by pushing or pulling on workpieces because these actions can cause kickback Use table extensions 7 Use clamps or vice to hold workpiece It s safer than using your hands Blade Safety Instructions I Use only blades marked for at least 3450 rpm 2 Use only 10 or smaller diameter blades 3 Use blades for their recommended cutting procedures 4 Keep blade sharp and clean 5 D...

Page 10: ...explanations and instructions At the outfeed side to the right of the guard near the saw handle is this safety label to alert you to wrong way feed TO AVOIO _ INJURY 00 NOTFEED MATERIAL INTO CU FrlNGTOOL _ FROM THIS END On the infixed side of the guard is this safe ty label to remind you to lower the hold down to just clear the top of the work piece for ripping On the rear of the yoke visible from...

Page 11: ...ottom surface of the motor_ visible when the cutting tool is horizontal is this safety label alerting you to use a guard when edge molding and to position the cutting tool behind the fence see Accessories Section kWARNING WARNING i1 TO AVOID INJURY SHUT OFF POWER BEFORE CLEANING A JAMMED LOWER GUARD DANGER On the front of the yoke is this general safety instruction label WARNING 11 ...

Page 12: ...e the saw Contact your Sears Service Center to get the missing part Sometimes small parts can get lost in pack aging material Do not throw away any packaging until saw is put together Check packaging for missing parts be ore contact ing Sears A comptete parts list Repair Parts is al the end of the manual Use the list to identify the number of the missing part This model includes A Basic Saw Assemb...

Page 13: ... hex L_ _l _ 6 32 x 112 pan head screw 4 10 32 x 7t8 long IIIIIIIIIILlpan head self threading screw 2 wrench 2 114 20 x 1 long slotted cup point set screw 1 rip scale indicator 2 17 64 fiat washer 5 5t16 fiat washer 4 _5116 lockTvasher 4 _ 1t4 lockwasher 4 _ tee nut 1 yellow key 1 l 1 4 U clip 1 I twin nut 2 table clamp assembly 2 thumbscrew square nut clamp bracket cup washer 13 ...

Page 14: ...ternal tooth lockwasher 24 5 16 diam external lockwasher 4 11 32 x 11 16 x 1 16 washer 8 5 16 diam x 5 8 long hex head screw 4 Tools needed for Assembly and Alignment 7 16 inch wrench _ lt2 inch wrench 9 16 inch wrench rench Small Hammer 5 8 inch wrench 15 16 inch wrench Pliers 3 Pencil Medium Screwdriver m Phillips Screwdriver Framing square I 14 ...

Page 15: ...ad screws through the three holes near the top of one Leg Place the Side Stiffener up to the Leg as shown so that the three screws line up with the holes in the Side Stiffeners marked with an X in the illustration 2 Place a lockwasher and hex nut on each screw and finger tighten the hex nut 3 Following the same procedure as above continue to fasten together the remaining Legs Side Stiffeners and F...

Page 16: ...ope slightly rearward so when the carriage is installed it will not roll forward duc to gravity Saw Base Hex Head Screw Flat Washer Stiffener Fiat Washer Lockwasher Hex Nut Attach Elevation Crank Install crank on elevation shaft Be sure setscrew is tightened on flat of shaft Elevate arm approximately 3 to 4 inches Remove shipping block and discard Leg Leg Side Stiffener Front J Stiffener 16 Shippi...

Page 17: ...venting any excessive strain on bearings and track _i WARNING Reinstall carriage stop screw and Iockwasher to prevent carriage from rolling off arm Push toward rear of saw to lock Miter Arm Lock Lever Remove two 2 motor packing studs that are threaded into boltom of motor Install arm cap and arm cap trim _i WARNING Make certain power cord is unplugged 1 Insert finger under left end of switch lever...

Page 18: ...ts four 5 16 18 x 3 4 long square head screws four 11 32 x 7 8 x 1 16 flatwashers tbur 5 16 lockwashers four 5 16 hex nuts 2 Attach supports to side frame making sure to use correct holes in table supports and side frame Use two screws per support insert screws through base and then sup port on end of each screw put a fiat washer lockwasher and nut then finger tighten so table supports rest in low...

Page 19: ...rm provides However the arm should resist moving when a reasonable amount of force is applied To check tbUow these steps 1 Pull miter arm lock forward to unlock and rotate arm to approximately 30 left or right 2 Lock miter ann lock by pushing handle toward rear of saw 3 Apply pressure as shown above 4 If the arm moves easily a Unlock miter lock b Locate the adjusting wheel as shown c Turn wheel cl...

Page 20: ...asp the carriage assembly move it carefully off the end of radial arm hold ing it parallel to the radial arm until all carriage bearings are free of their tracks d Rest the motor and carriage assembly on saw frame e Set yoke lock handle at unlocked posi tion Tighten nut with 15 16 wrench until lock handle locks mid way betwecn the two legs of the yoke f Hold the motor and carriage assembly paralle...

Page 21: ...ex wrench as shown b Use the bevel lock lever as a wrench to tighten or loosen the clamp bolt Do not over tighten c Repeat steps 1 and 2 Re adjust if nec essary d Replace bevel lock lever in the locked position e Tighten the set screw Note The clamp bolt has a left handed thread Therefore to increase the clamping effect rotate the bevel lock lever when used as a wrench from right to left or clockw...

Page 22: ...is very criti cal All _ture alignment procedures rely on this adjustment being perforrned correctly All looseness must be removed INs section is set up in two sections Alignment checks and adjustments It is very important that the column tube and the inside of the column support are coated with a film of uncontaminated lubricant Alignment Checks Two checks are required these are adjusted at the fa...

Page 23: ...e colunm tube A 1 4 drive ratchet with a six point rocket may be needed to get enough torque on bolts 3 Elevate and then lower the Arm using the elevation crank 4 If the column tube binds and elevation is difficult go back to step 2 and loosen the screws until you achieve smooth but firm ele vation recheck step 3 5 Redo Vertical Alignment Check a If vertical mi_lignment still exists repeat steps 2...

Page 24: ... its full rearward posi tion 3 Grasp front carriage bearing as shown and hold as tight as possible At the same time pull carriage forward If you can stop the bearing from turning it requires adjusting 4 Check rear bearing in the same manner 5 Adjust as follows a Use two 1 2 wrenches to loosen nut just enough to permit the eccentric screw to turn b Rotate the eccentric screw a partial turn left or ...

Page 25: ...ave been provided to prevent 360 rotation of the radial arm 3 Slide the arbor wrench handle between end of motor shaft and table support to act as a feeler gauge Carefully lower the motor with elevation crank until the end of shaft is just touching the arbor wrench The wrench should slide back and forth with only slight resistance Tighten screw A Arbor Wrench Screw A Miter Arm Lock Handle BevetLoc...

Page 26: ...diam hex nuts 2 Identify top and bottom of table top has counterbored holes Place table bottom side up on solid surface Hammer tee nut into leveling hole This hole is not counter bored from the top 3 Snap U clip onto front edge of base so hole lines up with hole just to the left of cen ter notch 4 Place table top side up on saw so center counterbored hole lines up with hole in U clip Note liable w...

Page 27: ...oss center of front table Check for gap between sur face_ If there is less than 1 32 gap tighten cup point set screw until it touches frame look underneath table then tighten center 1 3 4 long pall head screw If there is more than 1 32 gap close gap by raising or lowering center of front table to raise center tighten cup point set screw against frame to lower center tighten center 1 3 4 long pan h...

Page 28: ...he framing square is true Square Crosscut Travel The goal of this adjustment is to make accu rate crosscuts To do so the radial arm must be square to the fence otherwise there will be a slight miter angle in all crosscuts Squaring cross cut travel 1 Index but do not lock arm at 0 miter 2 Install saw blade as shown Motor shaft has left hand threads Note Do not overtighten arbor nut Use the arbor wr...

Page 29: ... all points If marked tooth moves into or away from square the following adjustments are required a Loosen 3 3 8 16 set screws in arm latch at rear of arm b Move the arm in direction to make marked tooth follow edge of square when the saw blade is moved along arm in a cross cut manner c Lock miter arm lock d Retighten 3 setscrews in arm latch as tight as possible and recheck cross cut travel Note ...

Page 30: ...n clockwise until it comes out other side about 1 2 Note If you put screw in front opening clamp will not work Front Table Spacer Rear Fence Table Table Cup Washer Square Nut 5 Tilt clamp bracket forward and snap into place in opening at rear of table support 6 Hold cup washer with concave side against rear table Turn thumbscrew clock wise until i snaps into washer 7 Repeat steps for other table c...

Page 31: ...e and square no adjustment is required Set bevel indicator to 0 reading If the square does not touch the saw blade as shown with square leg held firmly against the table top perform the following adjust ments Rip Fence Bevel Indicator Square Place parallel to fence Square I_ t I I I Correct i Wrong J J Wrong a Tighten rip lock knob b Remove handle by removing 5 16 18 socket head screw and lockwash...

Page 32: ...king quarter turns and looking for gap each time Consider overall fit of blade If there is no gap no adjustment is needed 5 If there is a visible gap between the saw blade and square adjust as follows a Remove left hand carriage cover b Loosen the yoke lock handle on fight side of carriage c Loosen slightly the two hex head screws holding yoke index pin d Rotate the yoke assembly until gap between...

Page 33: ...ooth just rests on square 7 There should be no gap between blade and square Note Not all blades are perfect l3 fiat Check differentpoints along blade surface by making quarter turns and looking for gap each time Consider overall fit of blade If there is no gap no adjustment is needed 8 If there is a visible gap between saw blade and square a bevel heel condition exists and adjustment is required a...

Page 34: ...e index lever forward and rotate yoke to the left to index yoke 90 from the cross cut position This will locate saw blade between motor and fcnce x ck yoke lock handle 5 Position carriage until edge of blade when spun by hand just touches front face of fence The rip scale indicator on the right hand side of radial arm should now read 0 inches on upper portion of the blade In Rip scale If not loose...

Page 35: ...check alignment and adjustment to insure accurate cuts and improve and safety of cutting procedures Install Guard The guard is a very important safety feature It covers a large part of the blade and helps protect against severe cuts Always use the guard 1 Lock motor at 0 bevel blade vertical 2 Use one hand to lift clear plastic guard use other hand to grasp rear of guard below dust elbow Position ...

Page 36: ...ears table 3 Unlock rip lock while holding up lower plastic guard move yoke back until blade touches fence Lock rip lock 4 Loosen pawls riving knife knob Lower riving knife to the table and tighten knob The riving knife should rest flat against fence 5 If adjustment is needed i loosen riving knife bracket screw it slide riving knife so it rests against fence iii secure riving knife bracket screw 6...

Page 37: ...ons at 0 45 L 45 R Operation Commen ts Pull lever forward to release index then swing arm left or right HoM in unlocked position while moving arm Turns motor on off Allows saw to be switched on Indexes the saw blade to 0 45 or 90 pre set index posi tions Pull on push off Requires yellow key Insert into on off switch Remove after turning saw off Move bevel index lever to the left while positioning ...

Page 38: ...s to allow changing fence position Frees yoke to rotate between rip and crosscut positions Operation Comments Pull lever to release and push to lock Support motor before unlocla ng because it can swing down quickly Bevel index lever must be un indexed before moving motor Turn clockwi_ to raise coun terclockwise to lower Turn clockwise to tighten coun terclockwise to loosen Pull the spring loaded y...

Page 39: ...so carriage can be moved Contains trigger mechanism to raise clear plastic guard when making a crosscut Operatior Comments Pull handle forward to release push handle reward to tighten Yoke index lever must be un indexed before rotating yoke Rotate counterclockwise to release carriage turn clockwise to lock carriage in posilion Lock before ripping Move blade carriage along arm to align line on indi...

Page 40: ... workpiece from fluttering acts as sawdust deflector Prevents side to side movement of riving knife and provides means for adjusting alignment Operation Comments Turn counterclockwise to loosen clockwise to tighten Upper part remains fixed in level position Notch I guard fits securely into matching tab on motor Clear guard is moveable fully raise over fence to crosscut See Saw Handle most workpiec...

Page 41: ...ng provide partial bar rier to leading edge of blade Reduces kickback by keeping kerr open when lowered during crosscutting provides partial barrier to leading edge of blade Guard Tab Operation Comments Push and hold until workpiece clears guard then release Turn counterclockwise to loosen clockwise to tighten For ripping set pawl level on workpiece surface For safety reasons set pawls before rip ...

Page 42: ...not sure that your outlet is properly grounded have it checked by a qualified electrician WARNING If not properly grounded this power tool could cause electrical shock particularly when used in damp locations WARNING If electrical shock occurs your reaction to shock could bring hands into contact with blade A _ WARNING To avoid electric shock or fire immediately replace worn cut or damaged power c...

Page 43: ...otector opens the circuit and stops the motor when the motor temperature exceeds a safe level the motor is overload ed or a low voltage condition exists When the protector activates immediately turn saw off remove yellow key and wait for motor to cool Push red re set button and listen feel for click to indicate protector is re set If you do not hear feel a click motor is still too hot Wait a while...

Page 44: ... make certain that all necessary steps inch_ding proper fusing of the branch circuit are com pleted 1 Unplug saw 2 Remove pan head screw from top of motor cov_ r Remove motor cover panel at blade end of motor 3 Use sma l screwdriver to slide dual volt age switch to 240V position 4 Re install motor cover panel 5 Replace 120V power cord plug with 240V 15 amp 3 prong plug 6 Connect power cord white a...

Page 45: ...Bevel Miter Compound Rolling Carriage _ WARNING When saw is turned on blade can suddenly come forward To reduce risk of this happening _ Keep one hand on saw handle when turning saw on _ Adjust leveling feet to make sure radial arm slants slightly toward rear Thrown Workpiece _CAUTION Workpiece could be picked up by spinning blade and thrown You might be hit by thrown workpiece To reduce risk of t...

Page 46: ...k and push blade to rearmost position behind fence lower blade to just clear table lower pawls or riving knife to clear fence by 1 4 raise ctearplastic guard before changing bevel angh and when lowering beveled blade otherwise it may jam into table 3 Grasp saw handle then turn saw on Keep one hand on saw handle through step 6 4 Slowly lower blade until it touches table then lower one more ful turn...

Page 47: ...blade otherwise it may jam into ruble 3 Position workpiece against fence and lower pawls or riving knife to clear fence or workpiece whichever is higher by 1 4 4 Grasp saw handle then turn saw on Keep one hand on saw handle through step 7 5 Hold workpiece down and against fence Keep hand at least 8 away from blade 6 Squeeze handle trigger to tully raise clear plastic guard so it will clear fence a...

Page 48: ...ce to define the cut length Use a length stop only on the end of the workpiece which is held down Crosscutting Hints 1 To extend life of table top buy auxiliary table cover see Accessories or make one out of 1 4 plywood or fiberboard Clamp or nail to original table top section by section If you use nails nail in the four corners to make sure blade will not contact nails 2 Make several fences so ea...

Page 49: ...and your hands Use in rip when you set the blade 1 2 to 16 from the fence Out rip the blade is toward the table front and the motor is toward the column Use out tip only when you set the blade 12 or more from the fence Infeed and Outfeed Directions Infeed and outfeed refer to sides of the blade Infeed the side of the blade where the guard hold down is Always start a rip cut at the infeed side and ...

Page 50: ...ry fence when the blade is set 1 2 to 2 from the fence Use a push stick when the blade is set 2 or more from the fence Do not set the blade closer than 1 2 to the fence The radial saw is the wrong tool for such a narrow cut A band saw would be more appropriate for this type of cut Example To rip 2 off a 10 wide board set blade in in rip position 8 from rear fence Ripping Safety The hazards associa...

Page 51: ...t reach around to pull it _ If blade jams turn saw of remove yel low key then free blade Kickback Kickback is the uncontrolled propelling of the workpiece back toward tile user WARNING Kickback can happen when blade is pinched or bound by workpiece Pinching or binding can happen when pawls and riving knife are not used or not set correctly riving knife is not aligned w ilh blade blade is not paral...

Page 52: ...NING Rotational force of blade will pull workpiece through violently if work piece is fed in same direction as blade rotates wrong way feed Hands and fingers could be pulled along with workpiece into spinning blade before you can let go or pull back Fingers hand or arm could be cut off Propelled workpiece could hit bystander To eliminate risk of wrong way feed _ Feed workpiece against blade rotati...

Page 53: ...act as a barrier to the hazardous ouffced side of the blade The riving knife rests on the table It keeps the workpiece kerr open This reduces the chances that the cut workpiece will spring closed and pinch the blade Pinching the blade is a cause of kickback he pawls rest level on the upper surface of the workpiece During cutting they allow the workpiece to pass freely from the infeed to the outfee...

Page 54: ...ce will be between blade and fence use out rip position for rips 12 or wider 3 Make kerr a turn saw on b lower blade about 1 16 into table e turn saw off and remove yellow key 4 Place workpiece parallel to and up against blade Note Workpiece will be between blade and table front 5 Lower hold down to workpiece then raise slightly so it just clears top surface of workpiece Lock in place 6 Lower rivi...

Page 55: ...the edge that is not against the fence 1 When setting bevel angle raise radial arm to allow sufficient clearance for blade and guard to not jam in table 2 When blade is beveled manually raise clear plastic guard before lowering blade to table or keff otherwise it may jam in the table 3 Io set hold down place workpiece direct ly under guard nose rather than parallel to blade 4 To set pawls place wo...

Page 56: ...y feed pressure to part of workpiece close to fence Keep hand at least 8 in front of hold down Note Most workpieces wilt automatically raise clear plastic guard as they pass from infeed to oatfeed side Unusually tall and narrow workpieces mm not raise clear guard When this happens push guard tab to raise guard then release tab when guard rests on top of workpieee surfi_ce CAUTION Pushing guard tab...

Page 57: ... 1 qb extend life of table top buy an auxil iary table cover see Accessories or make one out of 1 4 plywood or fiberboard Clamp or nail to original table top section by section If you use nails nail in the four corners to make sure blade will not contact nails 2 Keep table clean of chips and sawdust 3 Use sharp blades 4 Use the right bladc lor each job 5 t or workpiece with one smooth and one roug...

Page 58: ...one way you can proceed Making the base Start with a piece of 3 8 plywood at least 5 5 8 wide or wider and 12 long or longer Make _ o ripeuts Perform the first ripcut along the long side of the 3 8 plywood to create a 3 8 wide strip Next ripcut the 3 8 plywood to a width of 5 1 8 Crosscut the 3 8 plywood to 12 long Crosscut a 2 1 2 piece off of the 318 wide by 3 8 thick strip and save this short p...

Page 59: ...of 3 8 thick plywood at least 5 1 2 wide and at least 30 long Cut the piece to 5 1 2 wide and 30 long Making the side pieces Using 3 4 plywood at least 30 long rip out one piece 2 1 4 wide and one piece 3 1 4 wide Separately crosscut both pieces to 30 long Putting it together Glue and then fasten with screws the side pieces to the base as shown Make sure the edge of the base and the face of the si...

Page 60: ...iece _ WARNING If you try to rip an irregular work piece it could bind blade and cause kickback ff the workpiece you want to rip does not have a straight edge attach a straight edged board to the workpiece a place irregular side of workpiece against fence b put straight edged board on top of workpiece and against fence c tack straight edgcd board to work piece Note Straight edged board must not ex...

Page 61: ...ation for Dado 1 Put inside loose collar on arbor shaft first then install dado Tighten blade nut directly against outside surface of dado 2 Saw arbor is designed for dado up to 13 16 wide Use of wider dado could cause dado and blade nut to spin off To make larg er than 13 16 wide cut take several passes with dado 3 To avoid excessive load on motor when making a 13 16 wide cut limit depth of cut t...

Page 62: ...8 48 tooth carbide see catalog Satin Cut Dado 7 see catalog 8 see catalog 8 carbide see catalog Standard Cut Dado 8 see catalog Drill Chuck Key see catalog Dust Colleclor 9 29963 Extension Table see catalog Leg Set Caster 9 22221 or 9 22222 Molding lleads 7 bits not included see catalog 7 27 pkce set see catalog 7 15 piece set see catalog Sanding Wheel 10 see catalog Sanding Drum 9 25246 Taper Jig...

Page 63: ... a dry or lightly oiled cloth lb avoid motor damage due to sawdust build up which interferes with nomlal motor ventilation vacuum the motor often Lubrication Do not lubricate motor bearings carriage bearings or the area between the miter lock and the column tube Motor and carriage bearings are sealed and do not need added lubrication Areas that should be lubricated periodically are the bevel index...

Page 64: ... new blade making sure that arrow is on outside and points clockwise 5 Re install blade collar and nut Note Do not overtighten nut because this can cause blade collar to warp and blade to wobble during cutting 6 Re install guard Lubricating Blade Guard Assembly If guard becomes difficult to raise 1 Clean sawdust t om the slot and slider 2 Regrease with a small amount of light grease applied to the...

Page 65: ...and fence 5 Workpiece must be held tightly against fence and down against the table this is especially important when making angle cuts because the workpiece has a tendency tO move 6 Always use the correct sawblade for the job Always keep it sharp 7 When making a four sided frame a The two side pieces must be exactly the same length b The top and bottom pieces must be exactly the same length c Alw...

Page 66: ...r shaft Internal damage What to Do Reduce line load by removing other lights appliances Slow down rate of feed Vacuum sawdust from motor to allow normal air circulation Check alignment Sharpen blade Slow down rate of feed Call your electrician Install correct fuses Check voltage Normal loads can be safely handled at 10 above or below nameplate voltage heavy loads need same voltage at motor termina...

Page 67: ... not parallel to radial arm Bevel lock loose Work table not flat Carriage bcarings loose Keep front table clean Replace fence Adjust swivel lock for wear Square blade crosscut travel Adjust carriage bearings then realign saw Adjust miter lock for wear Adjustcolumn support Adjust table supports Square blade to table for crosscul ring and ripping Adjust table supports Adjust bevel lock Adjust or rep...

Page 68: ...pressure Re align Use featherboard on infeed side Saw Problem Radial arm moves when locked in a non indexed miter position Motor moves v hen bevel lock is locked Yoke move when rip lock is locked Blade carriage does not travel smoothly oil arm Possible Cause s Miter not locked firmly Bevel not locked firmly Rip lock not locked firmly Dirty track Carriage bearings set too tight Rip lock rubbing tra...

Page 69: ...Notes 69 ...

Page 70: ...O PARTS LIST FOR CRAFTSMAN 10 RADIAL SAW MODEL NUMBER 113 196380 42 43 45 44 13 14 15 16 17 20 21 38 39 37 23 24 25 26 27 36 FIGURE 1 D 0 ImlBB II m_h O9 ...

Page 71: ...er 5 16 Screw Soc Hd Cap 5 16 18 xl 2 Cap Arm Screw Type T Pan Hd 10 32 x 7 8 Yoke Assembly See Fig 2 Screw Pan Hd 1 4 20 x 1 3 4 Table Rear Key No Part No 25 821368 26 63432 27 821366 28 102711 29 STD551012 30 STD512510 31 37384 32 37530 33 STD551125 34 STD541025i 35 818161 36 818166 37 120399 38 818162 39 40 STD541437 41 63467 42 60342 43 63881 44 9420417 45 46 63683 47 63682 48 3540 SP5976 Desc...

Page 72: ...t_3 PARTS LIST FOR CRAFTSMAN 10 RADIAL SAW MODEL NUMBER 113 196380 FIGURE 2 30 O II 13 n ...

Page 73: ...6 Washer 380 x 47 64 x 1 16 Cam Motor Key Part No No Description 34 35 36 37 38 39 40 41 42 43 44 45 63651 63469 63642 63648 63643 63644 6O333 63645 30582 63620 60337 STD600803 46 63662 47 821354 48 821342 49 9421628 50 STD551131 51 60288 52 9421627 53 63650 54 63649 55 60335 56 63647 57 STD551210 58 806214 59 STD523120 60 63646 61 821506 62 30613 63 STD600805 Stud Motor Bushing Rubber Yoke Knob B...

Page 74: ... q 1 2 _ 4 5 7 J 6 I i I J PARTS LIST FOR CRAFTSMAN 10 RADIAL SAW MODEL NUMBER 113 196380 18 19 13 8 9 43 _ 1 28 42 41 40 26 27 28 27 J13 39 FIGURE 3 13 1 10 _111 II 13 U ...

Page 75: ...Locking Capl 4 20 x 5 8 Bolt Hex Hd 5 16 18 x 1 7 8 High Strength Bolt Hex Hd 5 16 18 x 1 1 2 High Strength Support L H Shaft Elevating Washer Thrust 502 x 927 x 031 Key No Part No 22 63614 23 60300 24 818164 25 STD541450 26 63619 27 STD541031 28 STD541431 29 STD581037 30 818165 31 63617 32 STD551050 33 STD581050 34 821333 35 STD581062 36 63435 37 STD502503 38 63434 39 63621 40 818199 41 STD551031...

Page 76: ...L NUMBER 113 196380 Always order by Part Number Not by Key Number 37 I 36 1 J 38 36 27 26 Y 25 24 23 FIGURE 4 16 13 3 4 5 7 6 8 9 10 11 12 13 14 15 15 14 Location of Lower Guard _ Screw Lower Guard Slot _J_ _ Washer Lower Inner Guard DETAIL A O 1 O mll O ...

Page 77: ...17 64 x 5 8 x 1 16 14 815815 Pawl AKB 15 820517 Bushing 16 STD512510 Screw Pan Hd 1 4 20 x 1 17 820512 Holder AKB 18 824159 Screw Flat Hd Type IT 1 4 20 x 9 16 Part No 21 820519 22 STD551225 23 820530 24 808822 1 25 820532 26 809019 4 27 805641 1 28 STD533107 29 820985 30 808380 31 805548 10 32 821312 33 821311 34 821310 35 821314 36 6O413 37 63258 38 821449 39 824158 Description Nut Slotted 1 4 2...

Page 78: ... Tension Screw Type T Hex Washer Key Pad No No 16 63637 17 63636 18 63773 19 STD601103 Descri_ion Pin Pin Clevis Insulation Screw Type T Pan Hd 10 32 x 3 8 Hd 1 4 20 x 5 8 Guide Rod Index Spring Arm Lock Rod Arm Lock Nut Push 3 8 Washer 21 64 x 1 x 1 8 Lever Arm Lock Washer 17 64 x 5 8 x 1 32 Nut Push 1 4 Pin Lever 20 STD551210 21 63639 22 448337 23 9 22255 24 STD600805 25 63896 26 63878 27 60440 ...

Page 79: ...r Side Stiffener Front Rear Lockwasher External 1 4 Nut Hex 1 4 20 Screw Hex Hd 5 16 18 x 5 8 Key PaN No No 8 STD551031 9 STD551131 10 STD541231 11 STD541037 12 803835 1 13 821360 Description Washer 11 32 x 11 16 x 1 16 Lockwasher External 5 16 Nut Hex Jam 5 16 18 Nut Hex 3 8 16 Foot Leveling Lower Stiffener Standard Hardware Item may be Purchased Locally Part is not supplied with tool but is avai...

Page 80: ...a week 1 800 366 PART 1 800 366 7278 For in home major brand repair service Call 24 hours a day 7 days a week 1 800 4 REPAIR 1 800 473 7247 For the location of a Sears Repair Service Center in your area Call 24 hours a day 7 days a week 1 800 488 1222 For information on purchasing a Sears Maintenance Agreement or to inquire about an existing Agreement Call 9 am 5 pm Monday Saturday 1 800 827 6655 ...

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