Country Flame Inglenook IWZC-02 Owner'S Manual Download | Manualshive

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INGLENOOK

™

MODEL IWZC-02

ZERO CLEARANCE NON-CAT FIREPLACES

OWNERS MANUAL

© 2006

Version: 7.0

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This manual was written to ensure safe, efficient, and dependable operation of your Country Flame Inglenook high-
efficiency fireplace system. Please read and understand these instructions and ensure conformance to all local codes
before installation or operation of this product.

CAUTION:

Do not attempt to modify or alter the construction of the fireplace or its components. Any modification

or alteration of construction may void the warranty, listings and approvals of this system. Country Flame Technologies
assumes no responsibility for damages or resultant injuries caused by any modification or alteration to an Inglenook.

This unit is listed to the following standards:

UL 127-1999, ULC S610-98

PLEASE RETAIN THIS MANUAL
FOR FUTURE REFERENCE

COUNTRY FLAME TECHNOLOGIES

A Division of American Products, LLC

900 George Street

Marshfield, 65706

(417) 859-0990

WWW.COUNTRYFLAME.COM

TM

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Summary of Contents for Inglenook IWZC-02

Page 1: ... attempt to modify or alter the construction of the fireplace or its components Any modification or alteration of construction may void the warranty listings and approvals of this system Country Flame Technologies assumes no responsibility for damages or resultant injuries caused by any modification or alteration to an Inglenook This unit is listed to the following standards UL 127 1999 ULC S610 9...

Page 2: ...3 IMPORTANT NOTES 15 MAINTAINING YOUR INGLENOOK FIREPLACE 16 CREOSOTE 16 CHIMNEY MAINTENANCE 16 CHIMNEY FIRES 16 GOLD DOOR CARE 17 ASHES AND THE ASH PAN 17 FIREBRICK REPLACEMENT 17 DOOR S INSTALLATION 18 DOOR S ADJUSTMENT 18 GLASS REPLACEMENT 18 GLASS CLEANING 19 DOOR GASKET REPLACEMENT 20 FIREPLACE INSTALLATION 21 INGLENOOK FIREPLACE LOCATION 21 HEARTH EXTENSION REQUIREMENTS 22 FRAMING FACING MAN...

Page 3: ... EIGHT INCH APPROVED CHIMNEY 39 TYPE AIR COOLED EIGHT INCH LISTED PER UL 103 OR ULC S269 39 INSTALLATION ITEMS 40 APPENDIX A 41 INGLENOOK FIREPLACE SPECIFICATIONS 41 STOVE BRIGHT HIGH TEMP PAINT SPECIFICATIONS 41 FIREPLACE PAINT CURE INSTRUCTIONS 41 GLASS CERAMIC SPECIFICAITONS 41 DO NOT ATTEMPT TO CLEAN HOT GLASS 42 APPENDIX B 43 CLEARANCE TO COMBUSTIBLES 43 APPENDIX C 44 REPLACEMENT PARTS 44 REP...

Page 4: ...taller 3 was not operated and maintained in strict accordance with the manufacturer s instructions or 4 was subject to abuse misuse negligence or accident Country Flame shall have no warranty obligation for damage caused by improper handling over firing unapproved fuel or the unauthorized disassembly or modification of the product Country flame shall have no warranty obligation if this warranty is...

Page 5: ...______________________ Dealer Telephone __________________________________________________ Date Purchased __________________________________________________ Model No ___________________ Serial No __________________ Installed By __________________________________________________ Trained By __________________________________________________ NOTE FILL OUT THE ABOVE WARRANTY INFORMATION AND KEEP THIS ...

Page 6: ...ocess Country Flame has been assisted in many ways to bring you the customer a high quality Inglenook product Through a lifetime of use Country Flame hopes that you come to appreciate and enjoy the Inglenook and take as much pride in the ownership of this product as Country Flame has taken in producing it Country Flame wants to thank those agencies and individuals that have assisted in ensuring th...

Page 7: ...e floor of the firebox Using such devices can cause over burn and generate excessive temperatures Warning Never leave children unattended when there is a fire burning in the fireplace Warning Do not use a fireplace insert or other products not specifically approved for use with this fireplace Contact your local authorized Country Flame Dealer or Country Flame directly for any necessary clarificati...

Page 8: ...8 WARNOCK HERSEY SAFETY LABEL Version 7 0 ...

Page 9: ...llation of this heating system Contact your local authorized Country Flame dealer for a list of qualified installers Failure to follow the Country Flame Owners Manual or conform to local codes may void the warranty Failure to follow industry recommended standards or local codes may create a potentially unsafe condition that could be hazardous to surrounding construction or residential occupants Us...

Page 10: ...ire Proper cleaning must be accomplished or permanent damage can occur to the gold finish It is best to ensure that the first six fires are small and short in duration Use only enough firewood to limit the fire to a one hour burn until six fires have been burnt The purpose of these small fires is to allow proper curing of the refractory bricks and the exterior paint The first fires may produce sli...

Page 11: ...himney The combustion air control should be opened before opening the doors to your Inglenook to eliminate the possibility of a back draft into the room where your fireplace is located FIGURE 1 COMBUSTION AIR DAMPER CONTROL HIGH BURN MODE Version 7 0 11 The maximum heat output can be obtained from your Inglenook Fireplace by operating the firebox with a full load of wood the doors closed and the c...

Page 12: ... a medium combustion fire The precise setting for your Inglenook combustion air damper will depend on many factors including chimney length and the moisture content of the wood Do not be afraid to experiment to find the optimum position to satisfy your requirements for a warm and satisfying fire As an example a long warm chimney will necessitate closing the combustion air damper more due to the na...

Page 13: ...for a minimum of 15 to 30 minutes Again the time will vary depending on the room heat moisture content of the wood and the type of wood being burnt Once the Inglenook has reached a proper operating temperature the combustion air damper can be gradually closed A good indication that the proper temperature has been reached is when a flame can be seen at the top of the firebox This upper fire indicat...

Page 14: ...our home s exhaust fans are turned off or that a window is opened slightly to ensure these fans do not create a negative pressure inside your home If these exhaust fans are operated with a window slightly open the fans will not try to draw air from the fireplace which could create a smoke condition inside the home 4 Wet Wood Wet or tarred firewood will smolder and smoke instead of burning as effic...

Page 15: ...aper Once you see the smoke from the lit paper is drafting better a fire can be started in Inglenook Fireplace IMPORTANT NOTES 1 The hot air room vent of your Inglenook may only be blocked off if the gravity duct kit is being installed If you are going to block off the hot air room vent and install the gravity duct kit use only the optional Inglenook block off kit Failure to install the gravity du...

Page 16: ...himney system weekly or before each use From this the operator will gain knowledge of how often it will be necessary to clean or have the chimney cleaned 2 Hire a qualified chimney sweep to clean the Inglenook Fireplace and chimney system at least once a year If the owner wants to perform self cleaning Country Flame recommends using a stiff plastic or non metallic brush on the inside walls of the ...

Page 17: ... doors require no care ASHES AND THE ASH PAN The Inglenook Fireplace has an ash pan located below the firebox grate Access to this ash pan is through the lower grill Always remove ash after they have properly cooled Hot ash is dangerous to both surrounding areas and can cause severe burns Wait until the Inglenook fire has been out for a minimum of 24 hours Then open the bottom louver and remove th...

Page 18: ...just the doors using the hinge screws refer to Figure 7 FIGURE 7 DOOR ALIGNMENT POINTS DOOR S ADJUSTMENT The Inglenook doors if installed and shipped with the fireplace may require fine adjustment due to shipping vibrations and jarring After extended use the door may also require some minor adjustments to maintain a center aligned appearance The Inglenook doors need to remain airtight to ensure pr...

Page 19: ...box and glass are maintained at hot temperatures see Refueling for Best Performance If the door glass does require cleaning use an authorized fireplace glass cleaner Country Flame s authorized dealer will be happy to recommend a suitable cleaner that should be available in your locale Regular household glass cleaners are not effective in cleaning creosote and other gases from the glass DO NOT use ...

Page 20: ...ng the new gasket cement and material The gasket must fit tight against the doorframe in order to ensure a proper airtight seal when the stove is being operated Apply gasket cement to the gasket channel per instructions provided with the gasket kit Once the cement has been properly applied install the new gasket Both gasket and gasket cement are available from your authorized Country Flame dealer ...

Page 21: ...l fit into your home Figure 9 shows different methodology for installing the Inglenook Fireplace 2 Under normal circumstances no additional floor joists should be needed to install the Inglenook Fireplace into a home A few simple steps will verify whether more floor joists are required First know the weight of the Inglenook Fireplace system The Inglenook Fireplace with doors installed weighs about...

Page 22: ...earth extension Country Flame provides a non combustible sealing strip for use in the hearth extension All hearth extensions must have an R value of 2 0 or greater to ensure proper floor protection If thermal conductivity k factor or thermal conductance C factor is used instead of thermal resistance R factor the use the relationships as follows a k factor is given with required thickness T in inch...

Page 23: ...e flush with the front edge of the Inglenook Fireplace CAUTION Do not extend combustible material on to face of fireplace Frame headers between the vertical studs only as follows Place 2 x 3 or 2 x 4 headers only along the upper part of the front side and back faces Headers and Framing must not be any closer than stand offs permit Do not put wood or any combustible material within the area above t...

Page 24: ... of combustible material with reference to the fireplace front façade 2 Non combustible materials such as brick stone or ceramic tile may project in front of and onto the steel front façade of the Inglenook Fireplace Figure 15 shows the proper installation of non combustible material with reference to overlapping the fireplace front façade MANTEL Version 7 0 24 The mantel must be installed at leas...

Page 25: ...place has been tested and approved for installation in mobile homes It is important to follow additional installation requirements associated with mobile home installation Then Inglenook Fireplace must be securely fastened to the floor of the mobile home using the system provided by Country Flame Figure 16 demonstrates the recommended tie down points for use in securing the Inglenook Fireplace to ...

Page 26: ...pper a Remove the upper fireplace grill ulation strip is to be installed inside grill area here are certain safety rules that must be adhered to when installing a gravity hot air duct kit Please Minimum height 12 inch minimum with egree elbow Maximum length 20 feet see Figure 18 hen installing the double outlet hot air duct kit system the air outlets may be installed in the same must be listed cla...

Page 27: ...ing the hot air grill boxes framing should be 13 inches wide 3 The maximum number of elbows in any duct run is two 4 Maintain at least 14 inches clearance from the outlet grill framing to a combustible ceiling 5 When traversing a combustible wall or floor a fire stop must be installed at the wall or floor 6 Do not connect the hot air ducts to any part of the central heating system Malfunction of t...

Page 28: ... duct intake register should be installed where it will not become 4 The fresh outside air duct and register may be installed above or below floor level prevent overheating adjacent ceilings O D combustion chamber while hot exhaust gases are removed via the chimney system If fresh air is not available in proper quantity the Inglenook fire may starve out or pull enough air from inside the house if ...

Page 29: ...ulated pipe Insulated pipe will reduce if not eliminate the chances of water condensate as cold air is brought into a warm air living space Carefully pull back the insulation and plastic cover at each end exposing the flexible pipe Using aluminum tape wrap the tape around the joint between the flexible pipe and the air inlets Carefully push the insulation and plastic cover back over the pipe Using...

Page 30: ...e Injury Do not operate the Inglenook with its lower grill open FIGURE 20 IN WD01 INGLENOOK BLOWER WIRING DIAGRAM PP 1158 INGLENOOK BLOWER MOTOR PP 1158 INGLENOOK BLOWER MOTOR PP 12 110 DEGREE HEAT SENSOR PP 350 RHEOSTAT 2800 NO ON OFF SWITCH PP 1157 ELECTRICAL OUTLET GREEN TO GROUND ON BLOWER HOUSING PP 988 POWER CORD PP 988 POWER CORD BLACK WHITE TO NEUTRAL GREEN TO GROUND BLACK TO POWER BLACK B...

Page 31: ...not try to service the blower system unless you are a certified electrician With the blower motor system plugged into the receptacle and the electrical supply energized an electrical shock potential exists The Inglenook lower compartment is labeled with Risk of Electrical Shock Disconnect Power Before servicing the Unit Knowledge of electrical systems is required for troubleshooting and servicing ...

Page 32: ...nstallation procedures included with the chimney system being installed with the Inglenook Fireplace Installing the chimney must be in compliance with the local codes chimney manufacturer s recommended procedures and must attach to the Country Flame product in accordance to instructions provided CAUTION DO NOT FILL REQUIRED CLEARANCES AROUND THE CHIMNEY AND SURROUNDING COMBUSTIBLE MATERIAL WITH IN...

Page 33: ...late on top of the fireplace and may cause corrosion Country Flame Technologies Inc cannot be held responsible for condensation corrosion problems In cold climates Country Flame recommends the use of HT Listed UL103 2100 chimney 8 A rain cap must be installed on top of the chimney Failure to install a rain cap will cause corrosion of the chimney system and degrade its expected life and warranty 9 ...

Page 34: ...nd the chimney cap following the chimney manufacturer s instructions Refer to the chimney manufacturer s requirements concerning supports bracing anchors and other required material Figure 23 Figure 24 Figure 25 and Figure 26 are provided as reference examples for different chimney installations Please refer to the chimney manufacturer s instructions for proper installation of the type chimney bei...

Page 35: ...FIGURE 24 EXAMPLE MULTIPLE CHIMNEY INSTALLATION INTERIOR SPACE Version 7 0 35 ...

Page 36: ...Class A AC CHIMNEY INSTALLATION AIR COOLED CHIMNEY Version 7 0 36 FIGURE 25 AC CHIMNEY ...

Page 37: ...FIGURE 26 EXAMPLE CHIMNEY INSTALLATION exterior space Version 7 0 37 ...

Page 38: ... is located in the same chase or within the same area it is recommended that each chimney termination be separated by at least sixteen inches or four hundred and ten millimeters from the next chimney and each chimney termination be placed a minimum of eighteen inches or four hundred and sixty millimeters above the case These separations are required to prevent smoke from migrating from one chimney...

Page 39: ...himney Products Security Chimney Products Metal Fab Chimney Products All brands of eight inch type HT chimney are approved when using an approved Country Flame Flue Adaptor TYPE AIR COOLED EIGHT INCH LISTED PER UL 103 or ULC S269 Security Chimney Products Heatilator Chimney Products All brands of eight inch type air cooled chimney are approved when using an approved Country Flame Flue Adaptor Vers...

Page 40: ...resh Air Intake System 1 each Approved Local Code Electrical Rough In w junction box for blower speed control 1 each OPTIONAL PART NUMBER Grill System Gold upper IN 102U G Gold lower IN 103L G Door System Gold left IN 807 L G Gold right IN 807 R G Glass Plain PP 753 Glass Etched Left PP 754 L Glass Etched Right PP 754 R Hot Air Duct Kit IN 7000GDK Spark Screen IN 8000FS Blank off Plate Upper Grill...

Page 41: ...the fireplace cool down significantly between burns The last fire should be between 5000 F and 7000 F for at least 45 minutes Operate the fireplace slowly without a hot fire If the fireplace gets too hot too quick the paint will crack Country Flame recommends that the owner leave the door ajar on the fireplace during this process to prevent the gasket from sticking to the curing paint Fireplaces w...

Page 42: ...be removed with Speedy White Hearth and Stove Cleaner or Cook Top Cleaning Crème available at most appliance centers or call 1 800 872 8855 to obtain the proper cleaning material Be careful the solution can stain surrounding material especially after the creosote has dissolved and runs or drips off the glass Hint put down a generous amount of newspaper in the surrounding area After using cleaner a...

Page 43: ... Header may rest on top of top spacer NOTE Combustible material cannot be used in the space directly above the fireplace Mantel Ducts closed with top grill open 71 inches Mantel With 31 2 inches brick on front 59 inches Mantel Ducts open top grill open 55 inches Mantel Ducts open top grill closed 45 inches Hearth Fireplace Width 42 8 8 58 inches Hearth Depth from front of fireplace 24 inches NOTE ...

Page 44: ...Glass plain 2 PP 754 1 Door Glass etched left 1 PP 754 2 Door Glass etched right 1 PP 1192 Ash Pan Latch 1 PP 1222 Magnetic Catch 1 PP 71 Brass Spring Door Handle 2 PP 1166 Owners Manual 1 PP 1158 Blower 1 PP 12 1100 F Snap Disk 1 IN 208 Duplex Electrical Outlet Box 1 PP 1157 Duplex Electrical Outlet Receptacle 1 IN 209 Hearth Sealing Strip Kit 1 Version 7 0 44 ...

Page 45: ...REPLACEMENT PART DRAWINGS _______________________________________________________________________ ________________________________________________________________________ Version 7 0 45 ...

Page 46: ...________________________________________________________________________ _______________________________________________________________________ Version 7 0 46 ...

Page 47: ...________________________________________________________________________ Version 7 0 47 ...

Page 48: ...________________________________________________________________________ ________________________________________________________________________ Version 7 0 48 ...

Page 49: ...________________________________________________________________________ ________________________________________________________________________ Version 7 0 49 ...

Page 50: ...________________________________________________________________________ Version 7 0 50 ...

Page 51: ...replace product It is important that the Inglenook owner familiarizes themselves with these labels and observes or adheres to the warnings provided If the label is informational no action need be taken EPA Efficiency Card WARNING LABEL 1 inch air space required Version 7 0 51 WARNING LABEL inch air space required ...

Page 52: ...se only with the Inglenook Fireplace Model IWZC 02 Power must be disconnected to the Inglenook Fireplace before attempting installation of the blower kit IMPORTANT Before commencing installation refer to the label located inside the firebox and the manufacture s installation instructions packaged together with this unit Do not remove this sticker until the authority having jurisdiction has approve...

Page 53: ...Fold Here Country Flame Technologies A Division of American Products LLC 900 George Street Marshfield MO 65706 Version 7 0 53 Place Stamp Here ...

Page 54: ...__________________________________ Date Purchased __________________________________________________ Model No ___________________ Serial No __________________ Installed By __________________________________________________ Trained By __________________________________________________ NOTE Failure to return the above warranty information within 30 days from the date of purchase will make the Countr...

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