Charnwood W629PSF Owner'S Manual Download

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” TABLE SAW WITH PRECISION RIP FENCE

OWNERS MANUAL

MODEL: W629PSF

Charnwood, Cedar Court, Walker Road,

Hilltop Industrial Estate, Bardon Hill, Leicestershire, LE67 1TU

Tel. 01530 516 926 Fax. 01530 516 929

email: [email protected] website: www.charnwood.net

Summary of Contents for W629PSF

Page 1: ...ION RIP FENCE OWNERS MANUAL MODEL W629PSF Charnwood Cedar Court Walker Road Hilltop Industrial Estate Bardon Hill Leicestershire LE67 1TU Tel 01530 516 926 Fax 01530 516 929 email sales charnwood net website www charnwood net ...

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Page 3: ...ery which could get caught in moving parts Non slip footwear is recommended Wear protective hair covering to contain long hair 11 Always use safety glasses Normal spectacles only have impact resistant lenses They are not safety glasses 12 Do not over reach Keep proper footing and balance at all times 13 Maintain the machine in good condition Keep the machine clean for best and safest performance F...

Page 4: ...cification Table size 635 x420mm Table size with extensions 635 x 1000mm Motor Induction 2200W 3hp 240v Blade diameter x bore 250mm x 30mm Blade rotation speed no load 4000 rpm Maximum depth of cut at 90 45 degrees 80mm 64mm Cutting width with table extension 730mm Mitre Guide T Slot Width 15 19mm Dust extractor hose connection 100mm Weight Nett Gross 98 116kg Rating Light Trade Rating Description...

Page 5: ...to the base with two bolts Use a 10mm spanner to undo the 2 securing nuts This part of the assembly requires 2 people Flip the body of the saw upside down Please Note Do not dispose of any packaging until the machine has been fully assembled and tested In the unlikely event of a problem which requires the product to be returned the packaging will need to be re used Open the remaining cartons unpac...

Page 6: ...iage Support Rail Fence Extrusion Tools Tables Guide Rail Hose Clips Allen Keys Crown Guard Push Stick Tilt Handwheel Feet Rip Fence Dust Hose Rip Fence Bracket Mitre Fence Hose Support Rail Supports Hold Down Clamp Clamp Fence Bracket Sliding Table with Rollers Length Stop Adjustable Fence Bracket ...

Page 7: ...e 4 feet into the threaded holes in the 2 side panels of the base Use a 17mm spanner to tighten them After full assembly of the machine the feet can be adjusted to level up the machine Use 12 of the bolts washers and nuts to join the 4 panels together Leave all 12 bolts finger tight for now ...

Page 8: ...ter is pointing away from the On Off switch side of the saw Turn the completed machine the correct way up and stand it on the feet Adjust the feet to level up if necessary The cast iron table is coated with a layer of grease to prevent rust This is easily removed with a soft cloth moistened with paraffin or WD40 Raise the saw blade by turning the fitted hand wheel at the front of the machine clock...

Page 9: ...tted to the rear with the open side facing outwards If it is difficult to slide on make sure that you have slackened the nuts sufficiently and rock the extrusion gently as you move it along You may need to reach round to the back of the brackets and unscrew the black adjusters a little if they are binding on the aluminium End Cap M6 Bolts Remove the end cap from the left hand end of the front rail...

Page 10: ...t heads and hand tighten the nuts ensuring that the rail can still slide Identify the Rip Fence Carrier and the Fence Extrusion Undo the 2 wing nuts on the fence carrier until the fence extrusion can slide over the square head bolts as shown ...

Page 11: ...to the front rail The rip fence can be assembled in two different ways High and Low The standard assembly is in the High position The low position is used when making narrow cuts and allows the fence to get closer to the blade without fouling on the crown guard There is a dual scale on the front rail depending on which way the fence is being used Take care to read off the correct scale Take the fi...

Page 12: ...to place Fit the dust collection hose to the saw guard and the spigot on the rear extraction point Secure in place with the two hose clamps provided Clip the hose into the support arm to hold it clear of the table It is strongly recommended you use a dust extractor at all times by connecting a hose to the 100mm outlet Failure to use an extractor will require stopping the machine regularly to clean...

Page 13: ...ing bolts Position the sliding carriage guide rail so that the back edge of the rail is level with the back side of the rear support rail Ensure the guide rail is parallel to the saw blade before tightening the eight nuts Before fitting the sliding carriage it should be noted that the two outboard bearing wheels are mounted on eccentric holes Should it ever be necessary any wear to the carriage ca...

Page 14: ...foot plate slide it into the slot in the sliding carriage table The Work clamp passes through the pivot block and locates in the large hole at the front of the carriage The work clamp should be locked in place using a small grub screw in the front edge of the carriage Fit the flip over length stop by feeding the head of the bolt into the T shaped slot on the top side of the fence The ratchet handl...

Page 15: ...e slot in the main table The large knob is used to unlock the angle which can be read from the scale on the front Riving Knife Adjustment To fit into the packing crate the riving knife is set below its maximum height It is fine to use it this way however to use the saw at its full cutting depth will require the riving knife to be lifted The riving knife can be adjusted as follows 1 Ensure that the...

Page 16: ...mbly so that the crown guard is situated just above the top of the saw blade If necessary adjust the riving knife so that there is an even gap between the curved front of the knife and the radius of the blade Adjust the crown guard so that it is parallel to the table 6 Re tighten the bolts 7 Replace the table insert and screws ...

Page 17: ...ach its maximum speed of rotation before commencing with the cut The machine is fitted with an NVR No Voltage Release switch This type of switch is designed so that if the machine is disconnected from the mains whilst running and then reconnected the motor will not automatically restart Blade Height Adjustments to the blade height should be made only when the saw is not running Turn the round hand...

Page 18: ...t the fence to the required dimension using the scale provided To avoid kickback the far end of the fence extrusion should be set correctly When cutting narrow pieces the fence extrusion should be set so that the end is level with the centre of the saw blade This allows the timber space to expand into after the cut has been made When cutting wider pieces the fence extrusion can be moved further to...

Page 19: ...nce so that the plastic tip is just clear of the blade Load the wood onto the carriage and screw down the work clamp to secure it Press the start button and push the wood through the saw blade An alternative configuration is available for the sliding carriage The fence can be assembled onto the back edge of the table in a mirror image of the standard configuration The work piece is loaded against ...

Page 20: ... the shaft Reverse this procedure to fit the new blade Maintenance Over time some settings on the machine may require fine tuning The following instructions are provided to aid future maintenance Adjusting Blade Alignment 1 Disconnect the saw from the power supply and remove the two blue side panels from the main body 2 With a 4mm hex key loosen but do not fully undo the four Allen bolts located i...

Page 21: ...e is aligned re tighten the Allen bolts and replace the side panels Adjusting the Blade Tilt Limits Threaded Shaft Threaded Nut 90 Degree Limiting Collar Raise the blade to full height and remove the blade guard Remove both blue side panels from the base of the saw The adjustment handwheel will need to be removed but should then be replaced and secured on the threaded shaft 90 Degree Stop With 4mm...

Page 22: ...hreaded Nut and retighten the grub screw 45 Degree Threaded Nut Threaded Shaft Limiting Collar 45 Degree Stop Using a 4mm Allen Key loosen the 45 degree limiting collar situated at the opposite end of the threaded shaft Using a mitre square adjust the blade accurately to 45 degrees Hold the limiting collar firmly against the Threaded Nut and retighten the grub screw Replace the blue covers and han...

Page 23: ... blunt or damaged Examine the blade If any Tungsten tips are missing or broken the blade should be replaced If the tips are blunt the saw blade may to be professionally sharpened Saw stalls Feed rate too high Slow down Wood binds on rear of saw blade Rip fence is not parallel to blade Bring the fence up to the blade and re align the fence so it is parallel by adjusting the 2 small set screws locat...

Page 24: ...ferenced specifications The machinery complies with all essential requirements of the directives and regulations Signed Dated 01 10 2020 Location Leicestershire Richard Cook Director Please dispose of packaging for the product in a responsible manner It is suitable for recycling Help to protect the environment take the packaging to the local amenity tip and place into the appropriate recycling bin...

Page 25: ...CHARNWOOD W629 PARTS DIAGRAM A ...

Page 26: ...6 A47 Hex Bolt M6 x 16mm A48 Switch Assembly DKLD DZ 6 2 5T A49 Box Assembly A50 Right Side Panel A51 Washer M6 A52 Screw M6 x 10mm A53 Guide Rail Support Arm A54 Support Bracket A55 Large Washer M6 A56 Hex Nut M6 A57 Hex Nut M6 A58 Washer M6 A59 Hex Bolt M6 x 16mm A60 Mitre Guide See Diagram E A61 Locking Handle A62 Pin 3 x 12 A63 Locking Shaft A64 Large Washer M8 A65 Spacer Bush A66 Saw Assembly...

Page 27: ...Bolt B10 Set Screw M8 x 10mm B11 Eccentric Nut B12 CSK Screw M6 x 35mm B13 Thumb Screw B14 Washer M6 B15 Connecting Block B16 Hex Nut M6 B17 Washer M6 B18 Plastic Tip B19 Hex Bolt M6 x 25mm B20 Angle Fence B21 C Ring M12 B22 Press Handle B23 Square Nut B24 Angle Ruler B25 Sliding Table B26 Locking Nut M10 B27 Washer M10 B28 Length Stop Plate B29 Ratchet Handle B30 Washer M6 B31 Stop Block B32 Hex ...

Page 28: ...C20 Hex Bolt M8 x 20mm C21 Large Washer M8 C22 Hex Locking Nut M8 C23 Drive Belt 5J384 C24 Motor Pulley C25 Very Large Washer M6 C26 Hex Bolt M6 x 16mm C27 Turning Pole C28 Motor Rack C29 19mm Circlip C30 Motor C31 Washer M8 C32 Hex Bolt M6 x 16mm C33 Hex Bolt M8 x 35 C34 Washer M8 C35 Clamp Plate C36 Riving Knife C37 Clamp Plate C38 Screw 3 5 x 25mm C39 Exterior Dust Collector C40 Screw M5 x 30mm...

Page 29: ...olt Shaft C55 Hex Nut M8 C56 Hand Wheel C57 Washer M12 C58 Hex Nut M12 SPAN Blade Lock Spanner CAP Capacitor 20uf 450Vac M8 Stud CHARNWOOD W629 PARTS DIAGRAM E CHARNWOOD W629 PARTS LIST E E01 T Shaped Runner E03 Mitre Gauge E04 Washer M8 E05 Long Handle ...

Page 30: ...racket F13 Square End Cap F14 Large Washer M8 F15 Fence Attachment Knob M8 F16 Spring Washer M6 F17 Hex Socket Bolt M6 x 12mm F18 Threaded Plate F19 Adjustable Bracket F20 Countersunk Head Screw M6 x 10mm F21 Square Slide Nut M6 F22 Fence Locking Handle F23 Handle Spacer Tube F24 Fence Locking Cam F25 Spring Pressure Plate F26 Self Tapping Screw F27 Lens Clip F28 Cursor Lens F29 Sliding Block End ...

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Page 32: ...pdated October 2020 Charnwood Cedar Court Walker Road Hilltop Industrial Estate Bardon Hill Leicestershire LE67 1TU Tel 01530 516 926 Fax 01530 516 929 email sales charnwood net website www charnwood net ...

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