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ORIGINAL INSTRUCTIONS

For your personal safety, READ and 

UNDERSTAND before using

.

SAVE THESE INSTRUCTIONS FOR 

FUTURE REFERENCE.

Warning:  

Only tools equipped with  over load protection, when motor has been cut off due to over 

load, always switch on machine with no load for at least 3 minutes to reduce temperature 

before switch on again to avoid burn out to the motor.

Version:20130603

Summary of Contents for CS200

Page 1: ...SE INSTRUCTIONS FOR FUTURE REFERENCE Warning Only tools equipped with over load protection when motor has been cut off due to over load always switch on machine with no load for at least 3 minutes to reduce temperature before switch on again to avoid burn out to the motor Version 20130603 ...

Page 2: ...mm 2 5 8 in Straight 80mm 3 1 4 in 45 deg bevel 42mm 1 5 8 in 45 deg bevel 56mm 2 3 16 in Net weight 6 3kg 13 6 lbs 7 1 kg 15 6 lbs Blade washers Flanges supplied vary with different markets Main handle Adjustable rip fence Side handle Bevel lock Sighting notch Retracting blade guard Base Cover lock knob Fig 1 B a s e m o u n t bracket for side handle Speed Control with Soft Start Optional Quick t...

Page 3: ...tions Water entering a power tool will increase the risk of electric shock d Do not abuse the cord Never use the cord for carrying pulling or unplugging the power tool Keep cord away from heat oil sharp edges or moving parts Damaged or entangled cords increase the risk of electric shock e When operating a power tool outdoors use an extension cord suitable for outdoor use Use of a cord suitable for...

Page 4: ...nts changing accessories or storing power tools Such preventive safety measures reduce the risk of starting the power tool accidentally d Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool Power tools are dangerous in the hands of untrained users e Maintain power tools Check for misalignment or...

Page 5: ...de This improves the accuracy of cut and reduces the chance of blade binding 7 Always use blades with correct size and shape diamond versus round of arbour holes Blades that do not match the mounting hardware of the saw will run eccentrically causing loss of control 8 Never use damaged or incorrect arbor flanges or bolts The arbor flanges and bolt were specially designed for your saw for best perf...

Page 6: ...dge of the panel Do not use dull or damaged blade Dull blades produce a narrow kerf causing excessive friction blade binding and KICKBACK f Blade depth and bevel adjusting locking levers must be tight and secure before making cut If blade adjustment shifts while cutting it may cause binding and kickback g Use extra caution when sawing into existing walls or other blind areas The protruding blade m...

Page 7: ...igned exclusively for the sawing of metal and aluminum This machine should not be used for cutting other materials Do not use this saw to cut wood The machine should not be converted or modified e g for any other form of use other than as specified in these operating instructions The user shall be liable for damages and accidents due to incorrect use CAUTION Do not overheat the blade tips Use of u...

Page 8: ...thread into the No 17 Bevel locking block NOTE An appropriate blade must be mounted to the machine before operating Refer to the the section of this manual INSTALLING THE BLADE CARTON CONTENTS 1 Metal Cutting Saw 2 Rip Fence Cutting Guide 3 Hex Wrench 4 Poly bag containing hardware Thumb screw no 16 Bevel locking block no 17 Bevel lock knob no 18 Washer no 19 DO NOT OPERATE THIS TOOL UNTIL YOU REA...

Page 9: ...e saw blade protrudes through the thickness of workpiece To adjust the depth of cut Lift the depth lock lever 22 at the rear of the saw See fig 4 Raise or lower the saw base until the blade extends the desired depth below the base See the scale and pointer cast into the main body casting Press the depth lock lever down firmly locking the saw in the selected position CAUTION Do not cut material thi...

Page 10: ...removing the cover to keep the chips or shavings away from your hands or other body parts Do not throw hot debris where paper or other flammable materials are located To replace the outer blade cover line up tang with slot and push in against the spring while turning clockwise Ensure that the cover is properly seated HOW TO USE THE RIP FENCE Using the rip fence 24 will provide more accurate straig...

Page 11: ...are 2 possible positions for the side handle on the blade cover or on the base When making bevel cuts always use the base mount position because it it more stable See fig 11 CLAMP THE WORKPIECE Secure the workpiece properly The workpiece should be straight and firmly clamped to avoid possible movement and pinching as the cut nears completion Provide adequate support for long or wide workpieces Con...

Page 12: ... dissolve or otherwise damage the material Wear safety glasses while using compressed air MAINTENANCE THE CARBON BRUSHES The carbon brushes are a normal wearing part and must be replaced when they reach their wear limit See fig 12 To replace simply remove the brush caps and withdraw the old brushes Replace with new brushes always replace as a pair ensuring that they align properly and slide freely...

Page 13: ...13 WIRING ij IJ IJ ij AC SWITCH CARBON BRUSH CARBON BRUSH MOTOR OVERLOAD RED BLACK WHITE ...

Page 14: ...0 24 22 21 23 19 65 65 65 14 13 12 11 10 9 32 6 8 5 3 4 2 15 61 55 58 57 47 49 48 46 45 44 43 42 37 39 38 36 35 32 32 30 33 31 29 53 53 1 59 T0 50 64 51 50 52 40 T0 62 1 41 1 56 60 32 62 54 53 T0 61 34 27 28 53 15 4 50 51 52 56 48 48 75 76 Optional 7 200mm EXPLODED VIEW ...

Page 15: ...FLAT HEAD SCREW M5 x 15 3 31 GEAR PLATE 1 32 PAN HEAD SCREW M4 x 6 4 33 DUST COVER PLATE 1 34 PAN HEAD SCREW M6 x 16 1 No Parts Name Q TY 35 BUMP STOP 1 36 MAIN BODY CASTING 1 37 SCREW M4 x 8 1 38 BALL BEARING 6201 2RS 1 39 MOTOR CABLE COVER PLATE 1 40 BLADE LOCK COVER 1 41 FAN SHROUD 1 42 SIDE HANDLE 1 43 ARMATURE 94 x 54 x 45R Ø16 5H23 1 44 BALL BEARING 6200 2RS 1 45 PANHEADSCREWW SPRINGWASHER M...

Page 16: ... 2 4 61 55 56 58 54 47 49 48 46 45 44 43 42 41 37 39 38 36 35 34 33 32 32 31 30 29 28 27 53 53 1 59 62 T0 61 T0 50 1 60 77 64 72 51 50 52 40 T0 62 13 12 10 9 7 32 57 32 53 48 48 50 51 52 56 75 76 No 1 79 V1 5 67 79 2 Optional 79 1A 79 1B 79 1C 15 1 15 2 15 3 15 4 15 5 15 5 15 6 230mm N EXPLODED VIEW ...

Page 17: ...1 36 MAIN BODY CASTING 1 37 SCREW M4 x 8 4 38 BALL BEARING 6002 LLU 1 NO Parts Name Q TY 39 MOTOR CABLE COVER PLATE 1 40 BLADE LOCK COVER 1 41 FAN SHROUD 1 42 SIDE HANDLE 1 43 ARMATURE 1 44 BALL BEARING 6200 LLU 1 45 PAN HEAD SCREWW SPRINGWASHER M5 x 60 2 46 STATOR 1 47 MOTOR HOUSING 1 48 FLATWASHER Ø5 x Ø12 x 1 8 49 PAN HEAD SCREWW SPRINGWASHER M5 x 30 4 50 BRUSH HOLDER 7 x 17 x 17 2 51 CARBON BR...

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