Cembre B68RC3-120 Operation And Maintenance Instruction Manual Download

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ELECTRO-HYDRAULIC BATTERY PUMP

RADIO CONTROLLED

17 M 251 U

B68M-P18-KV-RC1

B68M-P18A-KV-RC1

ENGLISH

OPERATION AND MAINTENANCE MANUAL

Summary of Contents for B68RC3-120

Page 1: ...1 ELECTRO HYDRAULIC BATTERY PUMP RADIO CONTROLLED 17 M 251 U B68M P18 KV RC1 B68M P18A KV RC1 ENGLISH OPERATION AND MAINTENANCE MANUAL ...

Page 2: ...2 FIG 2 A G F C B FIG 1 1 5 9 10 12 8 7 3 2 4 2 11 D 6 E ...

Page 3: ...3 0 50 100 Battery FIG 4 3 FIG 3 FIG 5 P Female Quick coupler Male Quick coupler Female Quick coupler Male Quick coupler Cutting head Battery pump RC1 Flexible insulated hose 1 2 ...

Page 4: ...4 FIG 6 example of a cutting operation within a manhole with user at a safe distance away ...

Page 5: ...5 FIG 8 212 7 3 236 9 3 350 13 8 405 15 9 mm inch OIL 1 Max oil level FIG 7 1 WARNING use dielectric oil only For type and quantity refer to section 1 page 8 ...

Page 6: ...es dust and sand are a danger to any Electro hydraulic equipment Protect the pump and accessories from rain and moisture Water will damage the pump and battery Do not connect the hydraulic head directly to the pump quick coupler but always use the specific flexible hose The pump contains special insulating oil which must not be polluted with any other types of oil Neverconnecttoapumphydraulicheads...

Page 7: ...throw batteries into fire or water Always recycle batteries after use Never dispose of batteries with household waste they must be deposited at the dedicated collection points for disposal Transporting Li Ion batteries Lithium Ion rechargeable batteries are subject to the legal requirements on hazardous goods In the event of road transport by the user no further precautions are necessary In the ev...

Page 8: ...w pressure low speed high pressure US gpm l min US gpm l min 0 34 1 28 0 07 0 25 Motor V DC 18 Radio receiver frequency remote control Mhz 2405 2480 Operating temperature F C 5 to 122 15 to 50 Oil reservoir capacity cu in cm3 58 6 960 Recommendeddielectricoil TOTAL DIEKAN 1640 Operating speed Double speed action operation and automatic switching from a rapid advancing speed to a slower more powerf...

Page 9: ... 1 2 Description B68M RC1 includes the following Ref to Fig 1 A Canvas bag made from sturdy fabric allows users to store the pump and accessories B Battery charger for recharging the batteries supplied has AIR COOLED charging technol ogy and a processor for managing charging cycles To use carefully follow the instructions in the battery charger user manual C USB cable for transferring the data sto...

Page 10: ...ious operating cycles The default settings of the pump are Operating mode CUTTING Ref to section 6 2 to choose CRIMPING operating mode Oil release mode SMART Ref to section 6 3 for further details Pump control mode RADIO ON enables the radio remote control Ref to section 6 4 for further details Main components Ref to Fig 2 1 OIL FILLER CAP for accessing the pump s oil tank 2 STRAP FASTENING RING t...

Page 11: ... to section 5 Do not apply pressure to or stab at the touch button a light touch using a bare ﬁnger is suﬃcient The command pulse is sent when the ﬁnger releases the button The capacitive touch button may not work if touched using objects or when wearing gloves therefore always operate it using a bare ﬁnger 10 OLED DISPLAY switches on when the control button 11 on the pump is pressed forward and o...

Page 12: ...ote control Theradioremotecontrolauto maticallyswitchesoﬀafter3minutesofinactiv ity 2 PUMPBUTTON tostartthepumpmotor ortoresetanyalarmswhenpressedand held for 2 seconds 3 RELEASE BUTTON can be operated at any time other than if there is an error toreleasethepressureallowingoiltobe returned to the pump reservoir 4 INDICATOR LED the center LED ﬂashes whentheradiocontrolisON greenwhen the remote cont...

Page 13: ...irect sunlight high temperatures and high humidity Do not throw batteries onto ﬁre 3 INSULATED FLEXIBLE HOSE High pressure ﬂexible hoses are subject to a natural ageing process which can result in a reduction in performance potentially aﬀecting safety of the operator As a result theirlifespanislimited Inordertoensuresafeuseoftheirunits Cembrerecommends replacing the hose within 10 years from the d...

Page 14: ...e pump Activate the pump by pressing forward the control button 11 on the pump the display lights up and the pump setting is displayed Turn on the radio control by pressing the ON OFF button 1 the LED will flash green after 3 minutes the radio control automatically switches off Press the pump button 2 on the radio control to perform a test cutting operation During the operation the pump s LED ligh...

Page 15: ...d with the SS TCY strap hooked to the hang ing points of the head Connect one end of the grounding wire to the cutting head and the other end to the relevant grounding attachment Ref to operation manual of the cutting head Connect the flexible hose to the cutting head Ref to Fig 5 the operator should now leave the manhole After all personnel have exited the manhole or cable space connect the flexi...

Page 16: ...utton 3 times within 2 seconds refer to section 6 3 1 for further details Attheendoftheoperation intheeventofaveryquicklyﬂashingLED light 0 1s ON 0 1s OFF and an intermittent buzzer coordinated with theLEDlight thisistoinformtheoperatorthatthemaximumpressure has not been reached The display will show the following ﬂashing screen ERROR In order to reset the alarm press the pump button on the radio ...

Page 17: ...hat feeds the hydraulic head connected to it pressurizing the oil Once the set pressure Pn is reached the pump will be switched oﬀ automati cally thedisplaywillbrieﬂyshowthemaximumpressurereached Pp followed by OK to conﬁrm the correct operation Releasing the pump button before the automatic stopping of the motor will causethepumptostop keepingtheoilpressurestable Pp atitscurrentpres sure level To...

Page 18: ...ssed in bar Pump default setting CUTTING SMART RELEASE Operating pressure expressed in psi Pump default setting CUTTING SMART RELEASE Operating mode set Ref to section 6 2 for further details Release mode set Ref to section 6 3 for further details Pump control mode set Ref to section 6 4 for further details Battery charge level No of cycles performed No of cycles before scheduled recommended maint...

Page 19: ...m Function CUTTING default setting Speciﬁcally for using the pump with Cembre hydraulic headsforcuttingelectricalconductorswheretheabsence of voltage cannot be guaranteed CRIMPING Speciﬁcally for using the pump with Cembre hydraulic heads for crimping of electrical connectors NOTE When the crimping mode is active the LED light and the buzzer are deactivated To change the desired operating mode pro...

Page 20: ...er on the touch button 9 until a confirmation beep is heard the choice made is show by the related pictogram Whenthebatteryisremovedfromthepumporafter1hourofinactivity displayOFF onceyouwakethepumpup itwillalwaysstartwiththedefaultsetting SMARTmode 6 3 1 Extended release phase If necessary the phase of discharging the oil into the pump s tank can be extended leaving the release valve open for 60 s...

Page 21: ...TTERY Ï Ð BATTERY LOW Replace or recharge the battery NOTE when the battery volt age falls below a minimum safety threshold the pump will not start althoughitisstillpossibletoendaworkcycleinprogress BATTERY Ï Ð BATTERY TEMPERATURE HIGH Remove the battery and wait until it cools down In order to cool it faster it is possible to insert it into the battery charger supplied thusmakinguseofthespecific ...

Page 22: ...button connect the ﬂexible hose or check the correct connection to the pump 001 Ï Ð Abnormal power consumption of the motor The pump stops Remove and re insert the battery then re start the pump If the error occurs frequently contact Cembre 002 Ï Ð Output voltage of the pressure trans mitter is out of the pre set range The pump stops and doesn t re start Removeandre insertthebattery iftheerror occ...

Page 23: ...s OFF intermittent 4 s ON 1 s OFF Pp 729 bar OK Cutting operation concluded Ref to 6 5 ﬂashing 0 1 s ON 0 1 s OFF intermittent 0 1 s ON 0 1s OFF BATTERY Ï Ð ERROR Ï Ð The battery is low and the pump will not start Ref to 6 5 Themaximumpressuredeveloppedfrom thepumphasnotbeenreachedorcutting operationintentionallyinterruptedbythe operator Ref to 6 6 oﬀ intermittent 0 1 s ON 0 9 s OFF 59 60 Forced r...

Page 24: ...ays completely release the pressure of the oil by holding down the release button ensure that the ram of the connected hydraulic head is completely retracted before disconnecting the head Remove the battery from the pump Turn off the remote controller Disconnect the ﬂexible hose avoid folding it with tight bends or knots that may compromise its integrity Store the pump and accessories in the canva...

Page 25: ...ch equipment must contact the manufacturer and follow the pre scribed guidelines for its separate collection Appropriate waste separation collection environ mentally compatible treatment and disposal is intended to reduce harmful environmental eﬀects and promote the reuse and recycling of materials contained in the equipment Unlawful disposal of such equipment will be subject to the application of...

Page 26: ...e unit after the cutting operation 16 5 INSTRUCTIONS FOR USE Crimping operation 17 6 NAVIGATION MENU DISPLAY 18 6 1 Structure of the main menu 18 6 2 Choosing the operating mode 19 6 3 Change the release mode 20 6 3 1 Extended release phase 20 6 4 Change the pump control mode 21 6 5 Alarms Warning 21 6 6 Errors Malfunctions 22 6 7 Return to original default settings ﬁrmware version 22 6 8 Acoustic...

Page 27: ...27 ...

Page 28: ... Cédex E mail info cembre fr www cembre fr Cembre España S L U Calle Verano 6 y 8 28850 Torrejón de Ardoz Madrid España Teléfono 91 4852580 Telefax 91 4852581 E mail comercial cembre es www cembre es Cembre GmbH Heidemannstraße 166 80939 München Deutschland Telefon 089 3580676 Telefax 089 35806777 E mail sales cembre de www cembre de Cembre Inc Raritan Center Business Park 181 Fieldcrest Avenue Ed...

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