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Service Guide

8120 Series

Alemite LLC

167 Roweland Drive, Johnson City, Tennessee 37601

www.alemite.com

Copyright 

© 

2008 by Alemite LLC

This document contains confidential information that is the property of Alemite LLC

670958

and is not to be copied, used, or disclosed to others without express written permission.

Revision (9-

11

)

SER 8120

 

Large Capacity Hose Reel

%

"

!

&

$

(

'

#

$)-%.3)/.3

* Add 42lb (19kg) for electric motors; 26lb (12kg) for air or hydraulic 

HOSE I.D

in

 

mm

1

25

1 1/4

32

1 3/8

35

1 1/2

38

HOSE CAPACITY AND REEL DIMENSIONS

HOSE O.D

in

 

mm

1 9/16

40

1 13/16

46

2

51

2 1/16

52

MODEL

HOSE LENGTH

EST.

WEIGHT*

A

B

C

D

E

CRK

E

ELC

F

CRK

F

ELC

G

H

8120-2512

ft

m

95
29

85
26

55
17

50
15

89 LB

40 KG

in

mm

18

457

12

305

11 1/4

286

21

533

25

635

25

635

22

559

25

635

26 1/2

673

14

356

8120-3112

ft

m

210

64

155

47

115

35

105

32

92 LB

42 KG

in

mm

18

457

12

305

11 1/4

286

24

610

31

787

31

787

22

559

25

635

32 1/2

826

17

432

8120-3116

ft

m

305

93

205

62

155

47

150

46

96 LB

44 KG

in

mm

22

559

16

406

11 1/4

286

24

610

31

787

31

787

26

660

29

737

32 1/2

826

17

432

8120-3120

ft

m

365
111

275

84

200

61

190

58

100 LB

45 KG

in

mm

26

660

20

508

11 1/4

286

24

610

31

787

31

787

30

762

33

838

32 1/2

826

17

432

                     

IMPORTANT

READ THIS MANUAL CAREFULLY 
BEFORE INSTALLING, OPERATING OR 
SERVICING THIS EQUIPMENT

Series

-

Head

Dia.

Drum

Length

Drive Options

-

Thread

Size-Outlet

2” Victaulic with        Female NPT 
Inlet Standard

Outlet Type

Thread

Style

Fluid Path 
 Material*

*Nitrile Rubber Seals

Pressure

(PSI)

Inlet Style

Fluid Path

 

Location/Direction

Color

8120

25

12

EP

12V dc Explosion Proof Motor

10

1”

F

Female 

NP NPT A Aluminum

LP 0-600

2 90 Degree

1 Straight

1 Left Hand Top Wind

M Alemite Red

31

16

EA

115V ac Explosion Proof Motor

12
15

1  ”

1

4

D Ductile Iron 1K 0-1000

2 Left Hand Bottom Wind

G Grey

 

20

EJ

24V dc Explosion Proof Motor

 

3 Right Hand Top Wind

B

Black

H

Hydraulic Motor

A

Air Motor

BC

Bevel Crank

4 Right Hand Bottom Wind W White

S Silver

1  ”

1

2

1  ”

1

2

Part No. Example:

8120-2512EP-15FNPALP21M

8120

 (Series 8120 Hose Reel)

-25  (25” Head Dia.)
12  (12” Drum Length)

EP  (12V DC Explosioin Proof Motor)

-15  (1

1/2

” Outlet Thread)

 F  (Female Outlet Thread)

NP  (NPT Thread)

A  (Aluminum Fluid Path)

LP  (0-600 PSI)  

 

2  (90° Inlet)

1  (Left Hand Top Wind Fluid Path Location/Direction)   M  (Color, Alemite Red)

Figure 1

Large Capacity Hose Reel Series 8120

To order call 1-800-548-1191 or visit www.partdeal.com - [email protected]

To order call 1-800-548-1191 or visit www.partdeal.com - [email protected]

Summary of Contents for 8120 Series

Page 1: ...20 508 11 1 4 286 24 610 31 787 31 787 30 762 33 838 32 1 2 826 17 432 IMPORTANT READ THIS MANUAL CAREFULLY BEFORE INSTALLING OPERATING OR SERVICING THIS EQUIPMENT Series Head Dia Drum Length Drive Options Thread Size Outlet 2 Victaulic with Female NPT Inlet Standard Outlet Type Thread Style Fluid Path Material Nitrile Rubber Seals Pressure PSI Inlet Style Fluid Path Location Direction Color 8120 ...

Page 2: ...at the hose reel and the equipment being serviced is properly grounded Use a grounding hose static wire Use an ohmmeter to check continuity of the grounding circuit Fire and or explosion can result if proper grounding is not achieved If reel is electric driven check for loose frayed and broken wires before operating If reel is electric air or hydraulic driven be careful of chain sprocket drive sys...

Page 3: ...e hose before winding on the reel to prevent excessive pressure on the drum when hose is filled 1 Ensure that all supply and motor electrical ratings are compatible 2 Wire power to the motor following applicable wiring diagram 3 Switch reel on to insure proper wiring procedures were followed Check alignment of heads motor chain and sprocket while the hose reel turns Inlet Connection Threaded Inlet...

Page 4: ...d gooseneck 1 while tightening delivery hose fitting 2 4 With delivery hose fully extended and control valve open charge hose to purge system of gases When fluid appears at control valve close valve This prevents flattening of hose and excessive pressure on drum when fluid supply is reinitialized at a later time Replacing the Motor CAUTION Before replacing the motor remove electrical power and flu...

Page 5: ...EMALE LUMINUM OOSENECK v 04 EMALE UCTILE RON OOSENECK v 04 EMALE UCTILE RON OOSENECK v 04 EMALE UCTILE RON OOSENECK v 04 EMALE LUMINUM OOSENECK v 04 EMALE LUMINUM 3UPPORT EARING EAR OTOR 0 OTOR 6OLT XPLOSION 0ROOF 0 OTOR 6OLT XPLOSION 0ROOF 0 OTOR 6OLT XPLOSION 0ROOF 0 OTOR YDRAULIC v 04 F OTOR IR v 04 F h v RANK AND 7IND SSEMBLY EFT AND 3IDE NLET AND 7IND SSEMBLY 2IGHT AND 3IDE NLET OTES 1TY ESCR...

Page 6: ...Alemite LLC 6 Revision 9 11 SER 8120 Large Capacity Hose Reel Changes Since Last Printing Revised part numberV RQ 20 OLVW To order call 1 800 548 1191 or visit www partdeal com info partdeal com ...

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