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TROPHY AA 1600 

HVLP OR LVMP AIR-ASSIST  

AIRLESS SPRAY GUNS

Twist tip versions

1600-HTxxxx

Flat tip versions

1600-HFxxxx

The following instructions provide the necessary 

information for the proper operation and preventive 

maintenance of your new TROPHY AA Air-Assist Airless 

Spray Gun.

Please read and understand all information in this 

document in order to get the maximum performance 

from your new TROPHY AA spray gun.

With your new TROPHY AA spray gun, the paint or other 

material to be sprayed is primarily atomized as it passes 

through the carbide tip. The air cap will also add a 

secondary atomization, based on its configuration. This 

is done by utilizing a separate air supply, to the gun. 

You may also control the pattern size using the spreader 

valve. This dual atomization and shaping produces an 

exceptionally fine and even spray pattern. The result 

of this spray pattern is an even finish that lends itself 

to products that need an exceptionally fine finish with 

reduced overspray and VOC emissions.

SPECIFICATIONS

Maximum fluid pressure:

110 bar [1,600 psi]

Maximum air inlet pressure:

7 bar [105 psi]

Gun Body material:

Forged Aluminum

Fluid Path material:

Stainless Steel

Fluid Seat Material:

PEEK

Fluid inlet connection:

1/4" NPS (m)

Air inlet connection:

1/4" BSP / NPS (m)

77-3130-R4  (5/2019)

1 / 16

www.carlisleft.com

EN

SERVICE MANUAL

Summary of Contents for Binks TROPHY AA 1600

Page 1: ...cap will also add a secondary atomization based on its configuration This is done by utilizing a separate air supply to the gun You may also control the pattern size using the spreader valve This dual...

Page 2: ...installation stated within the product manuals have been complied with and also installed in accordance with any applicable local codes of practice The object of the declaration described above is in...

Page 3: ...E RELIEF PROCEDURE Always follow the pressure relief procedure in the equipment instruction manual NOISE HAZARD You may be injured by loud noise Hearing protection may be required when using this equi...

Page 4: ...the required material coverage and spraying speed are achieved you may need to switch to a different fluid tip FLUID TIP SELECTION Factors to consider in selecting a fluid tip for an air assist airle...

Page 5: ...try to clear tip of any debris If that fails turn off fluid supply Engage trigger safety Remove air cap nozzle guard assembly and spray tip Clean or replace the twist tip item 10 Needle is damaged or...

Page 6: ...he obstruction is on the air cap or the fluid tip Do this by making a test spray pattern Then rotate the air cap and tip one half turn and spray another pattern If the defect is inverted obstruction i...

Page 7: ...n too far from surface Check distance Runs and sags Too much fluid flow Adjust gun or reduce fluid pressure Material too thin Mix properly or apply light coats reduce fluid flow Gun tilted at an angle...

Page 8: ...600 SPRAY GUN ASSEMBLIES 1 2 3 4 5 6 7 8 9 12 11 10 13 16 14 15 17 17e 18 19 17f 17b 3a 3b 3c 3d 9a 17d 17c 17g 17a 4a 4b 4c 4d 4e 20 SOLD SEPARATELY SOLD SEPARATELY EN 77 3130 R4 5 2019 8 16 www carl...

Page 9: ...0 REVERSABILE TWIST TIP 11 54 5924 K HVLP TWIST TIP AIR CAP ASSEMBLY 1 12 SEE PAGE 10 FLAT TIP ASSEMBLY SEE PAGE 10 FINE FINISH FLAT TIP ASSEMBLY 13 54 6030 K AA10 AIR CAP ASSEMBLY 1 14 SN 9 K3 AIR IN...

Page 10: ...NING RING 1 1 6 TWIST TIP GUARD 1 1 TEST AIR CAP KITS 54 5932 K HVLP LVMP 54 6030 K 54 5890 K 54 5878 K 54 5795 K 54 5797 K ITEM NO PART NO DESCRIPTION AA10 AA10 9X H 9X H 9X L 1 SEAL REMOVAL TOOL 2 s...

Page 11: ...ass valve if so equipped 3 Place the material suction tube into a solvent container If the pump is directly immersed in material remove the pump and immerse it in a container containing solvent 4 Enga...

Page 12: ...MAINTENANCE DISASSEMBLY 14mm 4 3b 2 3a 1 16mm 5 6mm 20 3c 20 3d 12 13 9 8 19mm 14 15 14mm 17 16mm 8mm 3c 7 6 16 77 3130 R1 0 Page MAINTENANCE Disassembly EN 77 3130 R4 5 2019 12 16 www carlisleft com...

Page 13: ...13 15 ft lbs 12 13 80 98 Nm 18 22 ft lbs 14 15 14mm MAINTENAN Assembly 3d 20 5 1 20 3a 3b 2 16mm 14mm 4 17 16mm MAINTENANCE Assembly 17 20 Nm 13 15 ft lbs 3d 20 3c 20 5 6mm 6 7 Nm 5 6 ft lbs 1 20 3a 3...

Page 14: ...300mm 12in RS 1714 350mm 14in RS 1716 400mm 16in RS 1718 450mm 18in RS 1816 46mm 018in 400mm 16in 681 CC 180 GPM STANDARD TIP SIZES OFFERED PART NUMBER ORIFICE FAN WIDTH CAPACITY RS 1906 48mm 019in 15...

Page 15: ...38mm 015in 908 CC 240 GPM 9 317 75 43mm 017in 1173 CC 310 GPM 9 319 75 48mm 019in 1457 CC 385 GPM 9 409 75 23mm 009in 200mm 8in 341 CC 090 GPM 9 411 75 28mm 011in 454 CC 120 GPM 9 413 75 33mm 013in 68...

Page 16: ...tions Region Industrial Automotive Automotive Refinishing Americas Tel 1 800 992 4657 Tel 1 800 445 3988 Fax 1 888 246 5732 Fax 1 800 445 6643 Europe Africa Middle East India Tel 44 0 1202 571 111 Fax...

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