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Sep 14 2005

Service Manual

Finisher, Sorter, DeliveryTray

Additional Finisher Tray-C1

Summary of Contents for Additional Finisher Tray-C1

Page 1: ...Sep 14 2005 Service Manual Finisher Sorter DeliveryTray Additional Finisher Tray C1 ...

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Page 3: ... need arises In the event of major changes in the contents of this manual over a long or short period Canon will issue a new edition of this manual The following paragraph does not apply to any countries where such provisions are inconsistent with local law Trademarks The product names and company names used in this manual are the registered trademarks of the individual companies Copyright This ma...

Page 4: ...quiring care to avoid combustion fire Indicates an item prohibiting disassembly to avoid electric shocks or problems Indicates an item requiring disconnection of the power plug from the electric outlet Indicates an item intended to provide notes assisting the understanding of the topic in question Indicates an item of reference assisting the understanding of the topic in question Provides a descri...

Page 5: ...sed to indicate Low The voltage value how ever differs from circuit to circuit In addition the asterisk as in DRMD indicates that the DRMD signal goes on when 0 In practically all cases the internal mechanisms of a microprocessor cannot be checked in the field Therefore the operations of the microprocessors used in the machines are not discussed they are explained in terms of from sensors to the i...

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Page 7: ...ay Assembly 3 2 3 3 1 1 Removing the Stack Tray Assembly Harness 3 2 3 3 1 2 Removing the Rear Cover of the Tray 3 2 3 3 1 3 Removing the Stack Tray Assembly 3 2 3 4 Electrical System 3 2 3 4 1 Stack Tray Paper Surface Sensor 3 2 3 4 1 1 Removing the Stack Tray Assembly Harness 3 2 3 4 1 2 Removing the Rear Cover of the Tray 3 3 3 4 1 3 Removing the Stack Tray Assembly 3 3 3 4 1 4 Removing the Bot...

Page 8: ... 6 3 4 5 1 Removing the Stack Tray Assmbly Harness 3 6 3 4 5 2 Removing the Tray Guide Top Cover 3 6 3 4 5 3 Removing the Stack Tray Assembly 3 6 3 4 5 4 Removing the Bottom Cover of the Optional Tray 3 6 3 4 5 5 Removing the Optional Tray Drive PCB 3 6 Chapter 4 Maintenance 4 1 Maintenance and Inspection 4 1 4 1 1 Periodically Replaced Parts 4 1 4 1 1 1 Periodically Replaced Parts 4 1 4 1 2 Durab...

Page 9: ...Chapter 1 Specifications ...

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Page 11: ...Contents Contents 1 1 Product Specifications 1 1 1 1 1 Specifications 1 1 1 2 Names of Parts 1 1 1 2 1 Extenal View 1 1 ...

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Page 13: ... 1 3 Stack tray 4 Drive unit 5 Shutter Item Description Remarks Stacking method face down Stack size feed direction 139 7 to 457 mm cross feed direction 98 4 to 320 mm Number of sheets in a stack upper tray small size 26 mm or less in height large size 13 mm or less in height lower tray small size 26 mm or less in height large size 13 mm or less in height 80 g m2 paper 3 4 5 2 1 ...

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Page 15: ...Chapter 2 Functions ...

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Page 17: ...Contents Contents 2 1 Basic Construction 2 1 2 1 1 Functional Construction 2 1 ...

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Page 19: ...unctional Construction 0010 1723 The finisher additional tray is an option and is designed as an addition No 2 tray to the finisher s standard tray It is equipped with an option tray paper sensor PI12 to detect the presence absence of paper on it ...

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Page 21: ...Chapter 3 Parts Replacement Procedure ...

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Page 23: ... Stack Tray Paper Surface Detection Sensor 3 3 3 4 2 Stack Tray Upper Limit Sensor 3 3 3 4 2 1 Removing the Stack Tray Assmbly Harnes 3 3 3 4 2 2 Removing the Tray Guide Top Cover 3 3 3 4 2 3 Removing the Stack Tray Assmbly 3 4 3 4 2 4 Removing the Stack Tray Upper Limit Sensor 3 4 3 4 3 Static Charge Eliminator 1 3 4 3 4 3 1 Removing the Stack Tray Assembly Harness 3 4 3 4 3 2 Removing the Tray G...

Page 24: ...Contents 3 4 5 4 Removing the Bottom Cover of the Optional Tray 3 6 3 4 5 5 Removing the Optional Tray Drive PCB 3 6 ...

Page 25: ...over 2 F 3 3 3 1 1 4 Removing the shift tray 0010 6794 1 Disconnect the connectors J905 1 and J906 2 on the finisher con troller PCB and then remove the two binding screws with toothed washer M3 x 6 3 F 3 4 2 Remove the three TP binding screws M3 x 6 4 and then remove the shift tray 5 forward F 3 5 When removing the tray unit be careful not to get your hands hit or pinched Do not hold the tray 3 1...

Page 26: ... mounting plate 2 2 Remove the harness from the two wire saddles 3 and then remove the reusable band 4 F 3 9 3 3 1 2 Removing the Rear Cover of the Tray 0010 6799 1 Remove the two RS tightening screws M3 x 8 1 and then detach the rear cover 2 of the tray F 3 10 3 3 1 3 Removing the Stack Tray Assembly 0010 6800 1 Holding the stack tray 1 remove it in the direction of the arrow F 3 11 3 4 Electrica...

Page 27: ...ttom cover 2 of the optional tray F 3 15 3 4 1 5 Removing the Stack Tray Paper Surface Detection Sensor 0010 7686 1 Disconnect the connector 1 and then remove the stack tray paper surface detection sensor 2 F 3 16 3 4 2 Stack Tray Upper Limit Sensor 3 4 2 1 Removing the Stack Tray Assmbly Harnes 0010 7687 1 Remove the screw 1 and then remove the sensor mounting plate 2 2 Remove the harness from th...

Page 28: ... 1 and then remove the sensor mounting plate 2 2 Remove the harness from the two wire saddles 3 and then remove the reusable band 4 F 3 21 3 4 3 2 Removing the Tray Guide Top Cover 0010 6815 1 Remove the two RS tightening screws M3 x 8 1 and then detach the rear cover 2 of the tray F 3 22 3 4 3 3 Removing the Stack Tray Assmbly 0010 6816 1 Holding the stack tray 1 remove it in the direction of the...

Page 29: ...eedle 0010 6820 1 Remove the binding screw M3 x 4 1 and then remove the electrostatic discharge needle 1 2 by sliding it in the direction of the arrow F 3 27 3 4 4 Tray Clock Sensor 3 4 4 1 Removing the Stack Tray Assmbly Harness 0010 6801 1 Remove the screw 1 and then remove the sensor mounting plate 2 2 Remove the harness from the two wire saddles 3 and then remove the reusable band 4 F 3 28 3 4...

Page 30: ...he reusable band 4 F 3 32 3 4 5 2 Removing the Tray Guide Top Cover 0010 6810 1 Remove the two RS tightening screws M3 x 8 1 and then detach the rear cover 2 of the tray F 3 33 3 4 5 3 Removing the Stack Tray Assembly 0010 6811 1 Holding the stack tray 1 remove it in the direction of the arrow F 3 34 3 4 5 4 Removing the Bottom Cover of the Optional Tray 0010 6812 1 Remove the two P tightening scr...

Page 31: ...Chapter 3 3 7 F 3 36 1 1 2 3 ...

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Page 33: ...Chapter 4 Maintenance ...

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Page 35: ...placed Parts 4 1 4 1 1 1 Periodically Replaced Parts 4 1 4 1 2 Durables 4 1 4 1 2 1 Durables 4 1 4 1 3 Periodical Servicing 4 1 4 1 3 1 Periodical Servicing 4 1 4 2 Variable Resistors VR Light Emitting Diodes LED and Check Pins by PCB 4 1 4 2 1 Functions of the DIP Switch 4 1 ...

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Page 37: ...10 1728 The DIP switch SW1 on the finisher controller PCB possesses the following functions Press it to switch over operation Shift all bits of SW1 at the end of a check 1 Checking the Operation of the Stack Unit F 4 1 Operations With the Option Tray at the Position of Paper Surface Detection 1 The option tray moves down 20 mm until it turns off the paper surface sensor 2 The option tray moves up ...

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Page 39: ...Chapter 5 Error Code ...

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Page 41: ...Contents Contents 5 1 Service Error Code 5 1 5 1 1 Service Error Code 5 1 5 2 Alam Code 5 1 5 2 1 Alarm Code List 5 1 ...

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Page 43: ...scent but it does not move past home position within 3000 msec 0005 The option stack tray has been driven but the encoder clock signal of the tray is not detected twice or more within 300 msec E584 0001 The shutter drive motor or the finisher controller PCB is faulty The shutter open sensor is faulty The shutter clutch is faulty The shutter drive motor is subjected to an abnormal load at time of s...

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