CANNY S-35 Service Manual Download

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CANNY S-35

Full Automatic Banknote Strapping Machine

Service Manual

Summary of Contents for S-35

Page 1: ...CANNY S 35 Full Automatic Banknote Strapping Machine Service Manual ...

Page 2: ... II Removing Main Cover 19 III Replacing MH4 and MH5 23 IV Replacing MH Motor 24 V Replacing Top Tape Guide Set 27 VI Replacing Front Tape Feeding Motors 33 VII Removing Movable Front Tape Feeding Set 41 VIII Removing Photo Sensor Cam Driving Assembly Set 43 IX Replacing Inner Start Button 47 X Replacing Pressing Motor MP and Compressor Assembly Set 48 Part C Adjustment Cause and Solution Guide I ...

Page 3: ...e Feeding Assembly Set MF 1 and MF 3 F07 1 Tape Feeding Motor MF F07 1 2 Front Frame of Tape Feeding Assembly Set 3 Rear Frame of Tape Feeding Assembly Set 4 Tape Inlet Guide Wheel 5 Tape Feeding Wheel Set F07 2 6 Tape Pressing Wheel Set F07 3 7 Photo Sensor of Tape Feeding Set PHF F05 8 Disc of PHF 1 ...

Page 4: ...ding Assembly Set MF 2 F07 1 Tape Feeding Motor MF F07 1 2 Front Frame of Tape Feeding Assembly Set 3 Rear Frame of Tape Feeding Assembly Set 4 Tape Inlet Guide Wheel 5 Tape Feeding Wheel Set F07 2 6 Tape Pressing Wheel Set F07 3 7 Photo Sensor of Tape Feeding Set PHF F05 8 Disc of PHF 2 ...

Page 5: ...et F08 Fig 6 Right Side View of Cam Driving Assembly Set F08 1 Cam Driving Motor F08 1 2 Photo Sensor PHC F06 3 Photo Disc 4 Right Side Frame 5 Left Side Frame 6 Gear for Cam Driving Set Motor Side F08 3 7 Gear for Cam Driving Set Cam Side F08 2 3 ...

Page 6: ...iving Motor F08 1 2 Photo Sensor PHC F06 3 Photo Disc 4 Right Side Frame 5 Left Side Frame 6 Gear for Cam Driving Set Motor Side F08 3 7 Gear for Cam Driving Set Cam Side F08 2 8 Cam 9 Cutter Assembly Set and Heater Assembly Set No 1 No 2 No 3 F01 F02 10 Base Plate of Cutter Assembly Sets 11 Slide of Cutter Assembly Set 4 ...

Page 7: ...Fig 8 Cutter Assembly Set and Heater Assembly Set F01 and F02 1 Housing of Cutter Assembly Set 2 Cutter Adapter 3 Cutter 4 Heater Assembly Set F02 5 Tape Stopper 6 Fixing Screw of Heater Assembly Set 5 ...

Page 8: ...Pulley Motor Side of MH F15 4 3 Belt of MH F15 5 4 Belt Pulley Screw Side F15 4 5 Screw of Upper Sealing Set 6 Moving Plate of Upper Sealing Set 7 Sliding Guide 8 Absorber of Upper Sealing Set 9 Upper Heater Assembly Set No 4 F15 2 10 Upper Heater Assembly Set No 5 F15 2 11 Top Plate of Upper Sealing Set 12 Upper Banknote Pressing Set 6 ...

Page 9: ... 1 Pressing Motor F09 2 Pulley Assembly Set for MP F10 3 Base Plate 4 Slide Block 5 Magnetic Brake F14 6 Belt for MP F10 2 7 Belt Pulley Ball Screw Side 8 Guide of Absorbers 9 Moving Plate 10 Flange of Ball Screw 11 Ball Screw F13 12 Belt for MP F10 1 7 ...

Page 10: ... Flange of Ball Screw 2 Ball Screw F13 3 Belt Pulley Ball Screw Side 4 Magnetic Brake F14 5 Fixing Screw Nuts 6 Slide Block 7 Base Plate 8 Lower Absorber Stand 9 Lower Absorber 10 Guide of Absorbers 11 Moving Plate 12 Upper Absorber 8 ...

Page 11: ...ley Fixing Set 6 Right Upper Belt Pulley Fixing Set 7 Left Lower Belt Pulley Fixing Set 8 Right Lower Belt Pulley Fixing Set 9 Left Driving Belt F30 10 Right Driving Belt F30 11 Left Lifting Belt F31 12 Right Lifting Belt F31 13 Left Sliding Guide Set 14 Right Sliding Guide Set 15 Fixing Frame of Movable Front Tape Feeding Sets 16 Driving Frame of Movable Front Tape Feeding Sets 17 Sliding Guides ...

Page 12: ...Fig 14 Front View of Movable Front Tape Feeding Sets MF2 and MF3 F07 at Top Position 10 ...

Page 13: ...F16 5 Right Tape Guide Set of MF1 F17 6 Slide of Top Tape Guide Set 7 Upper Banknote Pressing Set 8 Left Guide of Banknotes F24 9 Rear Guide of Banknotes 10 Rear Left Tape Guide Set F18 11 Rear Right Tape Guide Set F18 12 Slide of Top Pressing Set 13 Rear Edge Checking Set of Banknotes F12 14 Front Tape Guide Pair F20 15 Bottom Tape Guide Set F19 11 ...

Page 14: ...Tape reverse button Pin 2 and 3 CN11 T1 Thermal couple for No 1 heater assembly set control temperature CN12 T2 Thermal couple for No 2 heater assembly set control temperature CN13 T3 Thermal couple for No 3 heater assembly set control temperature CN14 T4 Thermal couple for No 4 heater assembly set control temperature CN15 T5 Thermal couple for No 5 heater assembly set control temperature CN16 STL...

Page 15: ...eater assembly set 1 Short pin 1 and pin 2 Increase temperature of No 4 heating plate 2 Short pin 2 and pin 3 Decrease temperature of No 4 heating plate KH5 Adjust temperature of No 5 heater assembly set 1 Short pin 1 and pin 2 Increase temperature of No 5 heating plate 2 Short pin 2 and pin 3 Decrease temperature of No 5 heating plate KL1 Adjust MF 1 tape supply length 1 Short pin 1 and pin 2 Inc...

Page 16: ...otation L MP OFF a BK ON OFF M Strapping steps complete N Take the strapped banknotes away from the banknote stacker O Stand by for next strapping 2 Description A If the photo protectors have been interrupted or any one of the START buttons has been touched again after the START buttons have been pressed MP will stop and immediately turn in reverse to protect operator B When the banknotes are pres...

Page 17: ...IV PCB Electric Circuit Diagram 15 ...

Page 18: ...tching power supply unit S 350 1 F12 Banknote rear edge checking set 2 F13 Ball screw set 1 F14 Magnetic brake 1 F15 Upper sealing set 1 F15 1 Motor for upper sealing set MH 1 F15 2 Heater set for upper sealing set 2 F15 3 Fixing plate for MH 1 F15 4 Belt pulley of upper sealing set 2 F15 5 Belt S2M 180 of upper sealing set 1 F16 Top tape guide set 1 F17 Tape guide set Right and front side 3 F18 T...

Page 19: ...I Required Tools 2mm 2 5mm 3mm 4mm Hex Keys 2mm 2 5mm 3mm 4mm 5mm L Shaped Hex Keys 7mm 8mm 9mm 10mm 16mm 17mm Wrench Large 200 Medium 160 and Small 104 Phillips Screw Driver 17 ...

Page 20: ...6mm Phillips Tip Long Blade Screw Driver Plastic Wire Cutter Cutter Pliers The tools and brands shown above are for reference only 18 ...

Page 21: ...II Removing Main Cover 1 Disconnect power adapter 2 Unplug CN1 CN2 CN3 CN16 CN17 on the PCB 19 ...

Page 22: ...3 Remove the 4 screws on the bottom of the lower front cover to detach the lower front cover 20 ...

Page 23: ...4 Unscrew the 6 screws on the bottom 5 Remove the 2 screws on the side of the main front cover 21 ...

Page 24: ...6 Disconnect button connectors behind the main front cover and detach the main front cover 22 ...

Page 25: ...III Replacing Upper Heaters MH4 and MH5 1 Remove 2 screws on the upper side of the heaters 2 Remove screws on each side at the bottom to dismantle MH4 and MH5 23 ...

Page 26: ...IV Replacing MH motor 1 Remove the 2 screws on each side of the rear guide of banknotes 24 ...

Page 27: ...2 Pull the metal bar out as seen in the photo below 3 Remove the 3 screws adjacent to the motor 25 ...

Page 28: ...4 Remove the belt of MH underneath the motor and detach the motor Belt 26 ...

Page 29: ...V Replacing Top Tape Guide Set 1 Remove the 6 screws on the metal plate to loosen it 2 Remove the 2 screws on each side of the rear guide of banknotes 27 ...

Page 30: ...3 Pull the metal bar out as seen in the photo below 4 Remove the 2 screws on the top plate as indicated in the image below 28 ...

Page 31: ...5 Remove 2 screws on the left side of the left guide of banknotes 6 Remove banknote pressing plate set by pulling it in a slanted angle 29 ...

Page 32: ...7 Remove outer screws on both sides of the upper banking note pressing set 8 Remove the bolts as seen below 30 ...

Page 33: ...The resulting guide set should look like the image below 9 Remove the 4 long screws with springs on both sides 31 ...

Page 34: ...10 Gently pull out the top tape guide set at an angle to remove it 32 ...

Page 35: ...VI Replacing Front Tape Feeding Motors 1 Remove 2 screws on each side and take out the bottom cover side view 33 ...

Page 36: ...2 Remove the 4 screws on top of the upper cover to take it off 34 ...

Page 37: ...3 Remove the tape feeding assembly set by unscrewing the 4 screws as indicated in the images below Do the same for both sets 35 ...

Page 38: ...4 Remove the motor on the front tape feeding set a Remove 2 screws as indicated in the image below b Unscrew the screws on the front and rear frames and remove the 2 springs underneath them 36 ...

Page 39: ...c Fix the wheel inside the front and rear frames by securing the hole and remove the disc of PHF side view 37 ...

Page 40: ...d Remove 4 screws on each of the front and rear frames as shown in the image below e Remove all the wheels in between the front and rear frames 38 ...

Page 41: ...f Remove 2 screws on the back of the rear frame to detach the motor g Do the same for the other 2 tape feeding assembly sets 39 ...

Page 42: ...surface when reassembling When locking back the tape feeding sets make sure the extra part sticking out of the rear and front frames are the same Important The tape feeding wheel rubber will wear out over time and may need to be replaced 40 ...

Page 43: ...VII Removing Movable Front Tape Feeding Set 1 Remove 3 screws on each side attached to the left and right driving chains 2 Remove 4 screws on the front of the set 41 ...

Page 44: ...move 2 screws on the bottom of the set to dismantle the frame The resulting frame should look like the image below 4 Disconnect CN5 CN6 CN19 CN20 on the PCB and remove the movable front tape feeding set 42 ...

Page 45: ...VIII Removing Photo Sensor Cam Driving Assembly Set 1 Detach the metal plate by removing 2 screws on each side of the plate 2 Disconnect CN7 CN11 CN12 CN13 CN21 CN22 CN23 CN26 43 ...

Page 46: ...3 Remove 4 screws below the base center to detach the cam driving assembly set The cam driving assembly set looks like the image below 44 ...

Page 47: ...4 Loosen wire clips and unravel the wire twist locks 5 To replace the motor remove 2 screws on each of the rear and front frames of the tape feeding assembly set as shown in the image 45 ...

Page 48: ...6 To replace the heater assembly set remove the 2 screws adjacent to the set you wish to detach Remove the part as shown below and then unscrew the 2 screws as indicated below to detach the heater 46 ...

Page 49: ...IX Replacing Inner Start Button 1 Remove 4 screws on the side and 4 screws on the front 2 Remove the 2 small screws on the back and detach the start button 47 ...

Page 50: ...X Replacing Pressing Motor MP and Compressor Assembly Set 1 Compress something in the banknote inlet i e stack of paper 2 Remove the 2 bolts on each side of the compressor assembly set 48 ...

Page 51: ...3 Remove 4 screws on the base as shown in the image below 4 Disconnect CH27 CH28 and remove the compressor assembly set 49 ...

Page 52: ...The compressor assembly set looks like the image below 5 Remove the 4 screws on the motor s base to detach the motor 50 ...

Page 53: ...6 Remove the 2 screws below the motor 7 Remove the pressing motor 51 ...

Page 54: ... the belt remove the screw and the 3 nuts below the compressor base Remove the nuts from smallest to largest Caution When removing the bolt screw ensure that the bolt is not detached fully from the screw 1 2 3 52 ...

Page 55: ...he screws for lifting belts only when 1 The flange of ball screw and top pressing set of banknote are located on the top 2 Front tape feeding sets are located on the bottom Temperature adjusting LED will flash yellow once when pressing the buttons to adjust the temperature 53 ...

Page 56: ...ply 1 3 times to increase the temperature of heater D Press Yellow Button of rear tape supply 1 3 times to decrease temperature of heater Caution a Overheating will damage the heating plate b Adjustments must be made when changing CPU PCB and heater assembly set c Record the number of times increased or decreased for future record 54 ...

Page 57: ...ly 1 3 times to increase temperature of heater D Press Yellow Button of rear tape supply 1 3 times to decrease temperature of heater Caution a Overheating will damage the heating plate b Adjustments must be made when changing CPU PCB and heater assembly set c Record the number of times increased or decreased for future record 55 ...

Page 58: ...ply 1 3 times to increase temperature of heater D Press Yellow Button of rear tape supply 1 3 times to decrease temperature of heater Caution a Overheating will damage the heating plate b Adjustments must be made when changing CPU PCB and heater assembly set c Record the number of times increased or decreased for future record 56 ...

Page 59: ...ly 1 3 times to increase temperature of heater D Press Yellow Button of rear tape supply 1 3 times to decrease temperature of heater Caution a Overheating will damage the heating plate b Adjustments must be made when changing CPU PCB and heater assembly set c Record the number of times increased or decreased for future record 57 ...

Page 60: ...e supply 1 3 times to increase temperature of heater D Press Yellow Button of rear tape supply 1 3 times to decrease temperature of heater Caution a Overheating will damage the heating plate b Adjustments must be made when changing CPU PCB and heater assembly set c Record the number of times increased or decreased for future record 58 ...

Page 61: ...adjust the tape length 6 Rear Tape Length Adjustment with Signal Reading A Disconnect CN8 from PCB B Connect CN8 to KL1 socket C Press White Button of tape supply 1 3 times to increase length of supply D Press Yellow Button of tape supply 1 3 times to decrease length of supply 59 ...

Page 62: ...ment with Signal Reading A Disconnect CN8 from PCB B Connect CN8 to KL2 socket C Press White Button of tape supply 1 3 times to increase length of supply D Press Yellow Button of tape supply 1 3 times to decrease length of supply 60 ...

Page 63: ...tment with Signal Reading A Disconnect CN8 from PCB B Connect CN8 to KL3 socket C Press White Button of tape supply 1 3 times to increase length of supply D Press Yellow Button of tape supply 1 3 times to decrease length of supply 61 ...

Page 64: ...KMP Test A Disconnect CN8 from PCB B Connect CN8 to KMP socket C Press White Button of tape supply once to open the compressor set D Press Yellow Button of tape supply once to close the compressor set 62 ...

Page 65: ...from PC Board socket B Connect CN8 to KMH socket C Press White Button of tape supply once to set heater assembly back to its original position D Press Yellow Button of tape supply once to set heater assembly to sealing position 63 ...

Page 66: ...to KCX socket C Press White Button or Yellow Button of tape supply once to rotate CAM to the next angle There are 3 angles in total including the original angle D Press Yellow Button of tape supply once to return CAM directly back to the original angle 64 ...

Page 67: ... bottom temperature system H2 LED flashes red 3 times and green 3 times Right bottom temperature system H3 LED flashes red 3 times and green 4 times Top left temperature system H4 LED flashes red 3 times and green 5 times Top right temperature system H5 LED flashes red 4 times MP motor or Compressor assembly set START buttons unresponsive Photo protectors LED indicator Red flashing When the LED in...

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CANNY S-35, Service Manual

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