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G a t e

l i n e

OPERATOR

FOR SWING GATES

Installation manual

FA40230-FA40230CB

English

EN

G a t e

l i n e

119DW02

EN

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2
3
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Summary of Contents for FA40230

Page 1: ...G a t e l i n e OPERATOR FOR SWING GATES Installation manual FA40230 FA40230CB English EN G a t e l i n e 119DW02EN ...

Page 2: ...hanical endstops if no mechanical strike plates are included 11 Adjusting the limit switches 13 Manual release override and blocking of the gearmotor 15 Command and control electronics 16 Description 16 Main component parts 16 LED signal light 17 Electrical connections 18 Power supplies 18 Warning devices 18 Command devices 19 Gearmotor with encoder 20 Photocells 22 Sensitive safety edges 22 Elect...

Page 3: ...where the moving door leaves and transit areas are completely visible If missing affix a permanent tag showing the position of the release device Before delivering to the end user check that the operator complies with Standard EN 12456 impact testing making sure the operator is properly set and adjusted and that all safety and protection devices and manual release work properly Affix the Warning S...

Page 4: ...his will ensure easy installation and maintenance of your system This operator is engineered and built by Came Cancelli Automatici S p A in compliance with current safety regulations to automate residential and apar ment building siwng gates Any installation or use other than that indicated in this manual is forbidden Model FA40230 FA40230CB Maximum leaf length 2 3 m 2 m 1 5 m 1 m Maximum leaf wei...

Page 5: ...rts 1 Cover 2 FA40230 gearmotor 3 FA40230CB gearmotor 4 ZF4 electronic board 5 Post fastening bracket 6 Transmission arm 7 Drive arm 8 Gate fastening bracket 9 Release hatch 10 Mechanical endstops 11 UNI5931 M8x80 gearmotor fastening bolts 12 UNI7474 M8 nuts 13 limit switch adjusting grub screws 14 Arm pin 15 UNI6593 Ø6 washer 16 UNI5739 M6x10 bolt 17 UNI6592 ø12 washer 18 Rubber shim 19 Ø10 plug ...

Page 6: ...hotocell transmitters 2 x 0 5 mm2 2 x 0 5 mm2 2 x 0 5 mm2 Photocell receivers 4 x 0 5 mm2 4 x 0 5 mm2 4 x 0 5 mm2 Safety and command devices 2 x 0 5 mm2 2 x 0 5 mm2 2 x 0 5 mm2 Antenna RG58 max 10 m Encoder TWISTED max 30 m Before beginning to install do the following Set up proper omnipolar cut off device with more than 3mm of distance between contacts with sectioned power source Set up proper co...

Page 7: ...on in this manual may be changed at any time and without obligation on the part of Came Cancelli Automatici S p A to notify said changes ENGLISH 1 FA40230CB Gate Operator 2 FA40230 gearmotor 3 Flashing light 4 Antenna 5 Key switch 6 Photocells 7 Small post for photocells 8 End strike 9 Junction pit box Standard installation Application examples ...

Page 8: ...ng the right side gearmotor is symmetrical Determine the most suitable point to fasten the gate bracket while respecting the distances mm shown in the drawing on the table below The following illustrations are just examples in that the space for securing the operator and accessories depends on the installation zone It is up to the installer to choose the most suited solution Set up the necessary c...

Page 9: ...bout dimensions Drill the fastening hole points insert the plugs or use suitable inserts to hold the brackets Note the illustrations are indicative It is up to the installer to decide on the best solution depending on the thickness of the gate wing Before installing the operator remove the gearmotor cover Remove the cap protecting the release override hatch lock ﬁt the key into the lock and turn i...

Page 10: ...nsmission arm to the shaft with slow shaft washer and the bolt Fasten the drive arm to the transmission arm with the pin bolt and washer Release the gearmotor see paragraph manual release override and block of the gearmotor fasten the drive arm to the gate bracket as shown in the drawing Set up the required electrical cables threading them through the cable glands and blocking them to the gate pos...

Page 11: ... A to notify said changes ENGLISH Mounting the mechanical endstops if no mechanical strike plates are included Manually close the leaf Insert the mechanical stop as shown The mark on the case must match the groove on the stop Fasten the stop using the bolt Mechanical endstop Centre of the arm For the opening mechanical endstops With the gearmotor released completely open the leaf manually Mark the...

Page 12: ... the part of Came Cancelli Automatici S p A to notify said changes ENGLISH Manually open leaf Insert the mechanical stop as shown The mark on the case must match the groove on the stop Fasten the stop using the bolt Mechanical endstop Centre of the arm For the closing mechanical endstops With the gearmotor released completely open the leaf manually Mark the case near the centre of the arm ...

Page 13: ...tify said changes ENGLISH Adjusting the limit switches In the same way adjust the opening limit switch by turning the grub screw of the other stop see drawing Adjusting the closing and opening endstop points of left side gearmotors internal view With the gearmotor released and the gate leaf closed adjust the closing limit switch grub screw by turning it either clockwise or anti clockwise Fasten th...

Page 14: ...i S p A to notify said changes ENGLISH In the same way adjust the opening limit switch by turning the grub screw of the other stop see drawing Adjusting the opening and closing endstop points of the right side gearmotor internal view With the gearmotor released and the gate leaf closed adjust the closing limit switch grub screw by turning it either clockwise or anti clockwise Fasten the grub screw...

Page 15: ...ilobe key and turn it anti clockwise Open the hatch and activate the release override lever Ž Manual release override and blocking of the gearmotor BLOCK Close the release override hatch Insert the trilobe key and turn it clockwise Insert the protective cap After making the electrical connections and necessary programming ﬁt the cover onto the gearmotor and fasten it Close the hatch Ž block the ge...

Page 16: ...all set and viewable on the display which is managed by the software Warning Before acting on the control panel cut off the power supply 1 Transformer 2 V power supply terminals 3 Transformer terminals 4 Gearmotor terminals 5 Command and safety device terminals 6 Encoder terminals 7 Terminals for transponder based devices 8 Keypad selector terminals 9 Antenna terminals 10 Electro lock fuse 11 Acce...

Page 17: ...s UPWARDS signals the leaves are opening SLOW switching on of blue LEDs UPWARDS signals that the leaves are in opening slow down Red flashing LEDs 1 and 2 signal encoder malfunction call for assistance Red flashing LEDs 1 2 3 and 4 signal that the normally closed N C contacts are open e g photocells stop button QUICK switching on of the blue LEDs DOWNWARDS signals that the leaves are closing SLOW ...

Page 18: ...0 V AC Frequency 50 60 Hz 12 V 15 W max Electro lock FA001 board Signals the gate movement and slow down phases see signal LED light paragraph Gate open warning light Contact rated for 24 V 3 W Max Signals gate status see feature F 10 Movement Flasher con tact rated for 230 V 25 W Max Flashes while gate opens and closes Warning devices Cycle or courtesy lamp contact rated for 230 V 25 W Max Auxili...

Page 19: ...another command device N B if contact is unused select 0 Deactivated from the F 1 function Opening device N O contact Command device N O contact Commands for opening and closing the gate see feature F 7 Device for partial or pedestrian opening N O contact Command for opening a leaf for pedestrian passages Closing device N O contact N B plug in the R700 coding card for the TSP00 sensor or the LT001...

Page 20: ...ici S p A to notify said changes ENGLISH Gearmotor with encoder Encoder wire colours White ENC Brown green Encoder wire colours White ENC Brown green Default setting for electrical connections operator installed on the left and gearmotor installed on the right internal view with operator closing delay Electrical connections gearmotor installed on the left and operator installed on the right intern...

Page 21: ... is opening opening the contact will invert movement until it is completely closed N B if contacts CX and CY are unused they should be deactivated when programming Photocells Conﬁgure contact CX or CY N C input for safety devices such as photocells compliant with EN 12978 standards See CX input functions Function F2 or CY Function 3 in C1 reopening when closing while the gate is closing opening th...

Page 22: ...With each opening and closing command the card checks the efficiency of the safety devices i e photocells Any anomalies in the working of the photocells is ﬂagged on the electrical card and this cancels any commands from the radio transmitters or buttons Electrical connection to work the photocells safety test the transmitter and receiver must connected as shown in the diagram select from the F5 f...

Page 23: ... A to notify said changes ENGLISH Programming Memorising data Description of programming commands To register edit or remove users or command the operator via radio transmitter plug in the AF43S card If using either the transponder of card reader fit the R700 board or alternatively the R800 keypad selector board Fit the memory roll to save and load registered users onto another board The ENTER but...

Page 24: ...c closing time F 20 Automatic closing time after partial opening F 21 Pre flashing time F 22 Working time F 23 Delay time when closing F 24 Delay time when closing F 30 Adjusting motor slow down speed F 34 Sensitivity during movement F 35 Sensitivity during deceleration F 36 Adjusting open partially F 37 Adjusting the motor s starting point of slow down when opening F 38 Adjusting the motor s star...

Page 25: ... see the paragraph about motor test 0 deactivated 1 activated Confirm with the ENTER button after choosing the value for each feature Motor test and calibrarion menu Important We suggest starting the programming by first doing the following 1 Motor test 2 Calibration of travel A 4 Reset parameters data restoring procedure for default settings and travel calibration cancellation 0 deactivated 1 act...

Page 26: ... C4 obstacle stand by C7 reopen when closing for sensitive safety edges reclose when opening for sensitive safety edges or deactivated see safety devices in electrical connections 0 Deactivated default 1 C1 2 C2 3 C3 4 C4 7 C7 8 C8 F 3 2 CY input NC safety contact with possibility to associate the following functions C1 reopen when closing reclose when opening C3 partial stop C4 obstacle stand by ...

Page 27: ...ing F 9 Obstacle detection with motor idle gate closed open or after a total stop command it prevents any movement if the safety devices e g photocells detect an obstacle 0 Deactivated default 1 activated 1 1 gate is opening it flashes intermittently each half second gate closing it flashes intermittently each second gate open stays lit gate closed stays off F 11 Encoder exclusion excludes managem...

Page 28: ...er outages The waiting time can be adjusted from 1 to 180 Note the automatic closing time see F 19 should not be deactivated 1 1 second 2 2 seconds 5 5 seconds default 180 180 seconds F 21 Pre flashing time after an opening or closing command the flashing light connected on 10 E flashes for an adjustable time interval before the manoeuvre begins the pre flashing time can be deactivated or adjusted...

Page 29: ... 25 25 seconds F 30 Slow down speed setting the time during motor slow downs 0 Deactivated 1 maximum speed 2 intermediate speed 3 minimum speed F 34 travel sensitivity adjusts the obstacle detection sensitivity during travel 10 maximum sensitivity 100 minimum sensitivity default F 35 Deceleration sensitivity adjusts the obstacle detection sensitivity when decelerating 10 maximum sensitivity 100 mi...

Page 30: ...ning endstop the beginning end strike point is calculated as a percentage of the leaf s complete travel see par illustration of slow down and end strike areas and points 1 1 of the travel 5 5 of the run cycle default 10 10 of the run cycle F 40 Closing end strike point adjusts the starting point of the motor s end strike before the closing endstop the beginning end strike point is calculated as a ...

Page 31: ...about registering users with associated command 1 1 step step command open close 2 2 2 sequential command open stop close stop 3 open only command 4 8 partial pede strian command see feature F8 5 B1 B2 output U 2 Cancelling users cancelling one user see paragraph on cancelling one user U 3 Cancelling users cancelling all users on memory Press Enter button to confirm cancellation 0 Deactivated 1 1 ...

Page 32: ...r will be assigned to the user after the code is sent via transmitter or other such command device User Associated com mand 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 Adding user with associated command Select U 2 Press ENTER to confirm 2 Use the arrow buttons to select the user num ber you wish to cancel Press ENTER to confirm CLr will be displayed to confirm cancellation C...

Page 33: ...me Cancelli Automatici S p A to notify said changes ENGLISH Select A 2 Press ENTER to confirm 1 Select 1 to activate the test Press ENTER to confirm 3 will appear on the screen waiting for a command Keep the button pressed and check that the leaf of the second gearmotor M2 opens comple tely Note if the leaf closes invert the motor phases Do the same procedure with the arrow button to check the lea...

Page 34: ...nfirm the automatic calibration of travel mode The leaf of the first motor will perform a closing manoeuvre until it reaches the strike plate consequently the leaf of the second motor will perform the same manoeuvre then the second motor s leaf will open comple tely until the end strike the leaf of the first motor will perform the same manoeuvre N B before calibrating the travel check that the man...

Page 35: ...r assistance Er4 services test error check proper connections and functioning state of the safety devices Er5 insufficient working time check the set time it could be insufficient to complete a full cycle Er6 maximum number of detected obstacles C0 contact 1 2 stop unused and not deactivated C1 2 3 4 7 8 unused and not deactivated CX and or CY contacts RED ﬂashing LED command board still not calib...

Page 36: ...ard the environment At CAME we believe this to be one of the fundamentals of our market operations and development strate gies Just follow these short disposal instructions DISPOSING OF THE PACKAGING The components of the packaging i e cardboard plastic etc are solid urban waste and may be disposed of without much trouble simply by separating them for recycling Before proceeding it is always a goo...

Page 37: ... W 0 2 ver 2 0 2 0 06 2012 CAME Cancelli Automatici S p A The data and information in this manual may be changed at any time and without obligation on the part of Came Cancelli Automatici S p A to notify said changes ENGLISH CE Declaration ...

Page 38: ...on Solutions Pvt Ltd Automation Solutions Pvt Ltd A 10 Green Park 110016 New Delhi New Delhi 91 11 64640255 256 91 2678 3510 CAME Americas Automation Llc CAME Americas Automation Llc U S A 11345 NW 122nd St Medley Medley FL 33178 1 305 433 3307 1 305 396 3331 ASIA CAME Asia Pacific CAME Asia Pacific 60 Alexandra Terrace 09 09 Block C The ComTech 118 502 Singapore Singapore 65 6275 0249 65 6274 842...

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