Broaster 2400 Series Installation Manual Download

Page: 1 / 32

Design Certified By:
CSA & NSF

Printed In U.S.A.

Broaster Company

2855 Cranston Road, Beloit, WI 53511-3991

608/365-0193 broaster.com

Genuine Broaster Chicken®, Broasted®, Broaster Chicken®, Broaster Foods®. and Broasterie® are registered

trademarks. Usage is available only to licensed operators with written authorization from the Broaster Company.

Be sure ALL installers read, understand, and have access to this manual at all times.

Manual 17278 9/13 Rev 9/16

INSTALLATION MANUAL

BROASTER

2400

PRESSURE FRYER w/SmartTouch

Summary of Contents for 2400 Series

Page 1: ...ter Chicken Broasted Broaster Chicken Broaster Foods and Broasterie are registered trademarks Usage is available only to licensed operators with written authorization from the Broaster Company Be sure ALL installers read understand and have access to this manual at all times Manual 17278 9 13 Rev 9 16 INSTALLATION MANUAL BROASTER 2400 PRESSURE FRYER w SmartTouch ...

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Page 3: ...each filtering cycle Make sure Pressure Relief Valve and Pressure Gauge ports on bottom of cover are clear of any oil or grease buildup Make sure Pressure Relief Valve and Pressure Gauge ports on bottom of cover are clear of any oil or grease buildup 2400GH Post in prominent locations instructions to be followed in the event that the user smells gas This information can be obtained from your local...

Page 4: ... Gas Ranges ANSI Z83 11 CSA 1 8 to guard against transmission of strain to the gas connectors Failure to restrain the fryer could allow it to move causing hot shortening to spill out or a possible break in the gas line causing an explosive condition broaster com Manual 17278 9 13 Rev 10 15 ...

Page 5: ...USTMENTS IF NEEDED 2 1 3 2400GH INSTALLATION 3 1 GENERAL REQUIREMENTS 3 1 EU 3 1 US Canada 3 1 ELECTRICAL CHARACTERISTICS 3 2 ELECTRICAL CONNECTIONS 3 2 GAS CHARACTERISTICS 3 3 BTU HR Ratings 3 3 US Canada 3 3 EU 3 3 Gas Pressure And Orifices 3 3 Gas Conversion 3 4 USA Canada 3 4 EU 3 4 High Altitude 3 4 Unit Dimensions For Gas Hook Up 3 4 GAS PIPING 3 5 Example Of Piping System Design 3 6 Wiring ...

Page 6: ... 7 Access For Hook up 4 7 Phase Wiring 4 7 Unit Dimensions For Electrical Hook up 4 7 Wiring Diagrams 4 8 Domestic 2400E 4 8 Export 2400EXP 4 9 EU 2400ECE 4 10 5 OPERATIONAL CHECK OUT 5 1 COVER ASSEMBLY 5 1 INITIAL START UP 5 1 ELECTRIC 5 1 GAS 5 2 LIGHTING INSTRUCTIONS 5 2 Start Up 5 2 Shut Down 5 3 MAIN BURNER FLAME ADJUSTMENT 5 3 broaster com Manual 17278 5 02 Rev 10 15 ...

Page 7: ...th adequate ties Provision must be made to eliminate movement of the unit which might cause strain on electrical and gas connections DO NOT install unit where traffic areas are on either side or in back of unit CLEARANCE USA Gas units are to be installed only in non combustible locations Minimum clear ances for non combustible construc tion is 0 inches from sides and 6 inches from back CANADA Gas ...

Page 8: ...tection Associa tion ANSI NFPA Standard No 96 be followed for the design installation and use of exhaust system compo nents This includes hoods grease removal devices exhaust ducts dampers air moving devices auxiliary equipment and fire extinguishing equipment for the exhaust system and the cooking equipment used there with in commercial industrial institu tional and similar cooking applications 3...

Page 9: ...Dimensions In Inches SAFETY AND OPERATING INSTRUCTIONS BEFORE OPERATING CHECK OIL LEVEL CAUTION 0 2 1 4 7 5 8 3 6 9 MAXIMUM WORKING PRESSURE 15 PSI DANGER NSF CLOSED OPEN broaster com Manual 17278 9 13 Rev 2 14 ...

Page 10: ...1 4 Hood Dimension In Millimeters broaster com Manual 17278 9 13 Rev 2 14 ...

Page 11: ... of pan 3 Install washers and keps nuts onto studs but do not tighten 4 Tighten nut onto fitting 2 5 Lubricate O ring 4 with cooking oil Install O ring into groove on riser line 1 6 Install filter pan under unit and align riser line with suction line 5 7 Tighten keps nuts mounting riser line to filter pan 8 See Operation Manual for additional assembly ADDITIONAL ADJUSTMENTS IF NEEDED 1 Loosen nut ...

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Page 13: ...ated in a path of exit and clearly identified A gas shutoff valve installed in gas supply line should be located in a path of exit and clearly identified Keep burner area free and clear of all combustible materials DO NOT obstruct exhaust flue or open area around bottom of unit at the front back and sides which would restrict the flow of combustion and ventilation air Consult a local ventilation c...

Page 14: ...the absence of local codes with the National Electrical Code ANSI NFPA 70 or the Canadian Electrical Code CSA C22 2 as applicable ELECTRICAL CONNECTIONS Applied voltage should match dataplate listed voltage Electrical Grounding Instructions The unit is equipped with a three prong grounding plug for your protection against shock hazard and should be plugged directly into a properly grounded three p...

Page 15: ...ressure and Orifices If adjustment of the regulator does not deliver the correct BTU per hour or if another type of gas is to be used con tact your local gas supply company for correct gas pressure and orifice sizing Maximum gas supply line pressure Natural G20 Gas 7 wc 17 4mbar Propane G31 Gas 14 wc 34 9 mbar Manifold pressure at test fitting Cast Iron Burner Natural G20 Gas 4 0 wc 9 9 mbar Propa...

Page 16: ...converting from one type of gas to another High Altitude For operation at elevations above 2 000 feet above sea level gas input must be reduced 4 for each 1 000 feet Con tact your local Broaster Company repre sentative for correct orifice sizing broaster com Manual 17278 9 13 Rev 10 15 ...

Page 17: ...ances which must operate from the same gas supply Be sure piping will not interfere with drain pails or valves A compound resistant to the action of liquified petroleum gas should be used on the threads of gas supply piping joints Check all connections and pipes with a soap and water solution Bubbles indicate a gas leak DO NOT use an open flame to check for gas leaks Determine the required pipe si...

Page 18: ...th in Feet Nominal Iron Pipe Size Inches 1 2 3 4 1 1 1 4 1 1 2 2 2 1 2 3 4 10 132 278 520 1 050 1 600 3 050 4 800 8 500 17 500 20 92 190 350 730 1 100 2 100 3 300 5 900 12 000 30 73 152 285 590 890 1 650 2 700 4 700 9 700 40 63 130 245 500 760 1 450 2 300 4 100 8 300 50 56 115 215 440 670 1 270 2 000 3 600 7 400 60 50 105 195 400 610 1 150 1 850 3 250 6 800 70 46 96 180 370 560 1 050 1 700 3 000 6...

Page 19: ...3 7 Wiring diagrams MODEL 2400GH DOMESTIC MODEL 2400GHXP EXPORT broaster com Manual 17278 9 13 Rev 10 15 ...

Page 20: ...3 8 MODEL 2400GHCE UK broaster com Manual 17278 9 13 Rev 6 16 ...

Page 21: ...nnection in the USA 220 or 240 applied voltage 50 60Hz 3 phase connec tion in the European Union Be sure to check the wiring diagram located inside the front panel It shows electrical cir cuits and connections See Access For Hook Up under ELECTRICAL HOOK UP When installed the unit must be electrically grounded in accordance with local codes or in the absence of local codes with the National Electr...

Page 22: ...n and two screws from bottom of front panel Pull out and down on bottom to remove Phase Wiring Phase wiring diagram is located inside the front panel Electric units are shipped from the factory wired for 3 phase In this case applied voltage must be connected to L1 L2 and L3 of contactor C1 and a ground wire to the GND connector Unit Dimensions For Electrical Hook Up Check all contactor screw conne...

Page 23: ...4 3 2400E 208 or 240VAC broaster com Manual 17278 9 13 Rev 9 16 ...

Page 24: ...4 4 EXPORT 2400E ST 220 380VAC to 240 415VAC broaster com Manual 17278 9 13 Rev 9 16 ...

Page 25: ...4 5 EU 2400ECE ST 230 400V broaster com Manual 17278 9 13 Rev 10 15 ...

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Page 27: ...side and locking pin should move in and out over the cover INITIAL STARTUP ELECTRIC DO NOT operate unit without filter pan and filter pan cover in its proper position Filter pan cover must be wiped clean after each filtering cycle 1 Clean unit as outlined in the operation manual 2 Make sure power switch is OFF 3 Install cover O ring as outlined under COVER in CLEANING section of oper ation manual ...

Page 28: ...e on top of burner It should be all blue and settled on the face of the burner If it is not see MAIN BURNER FLAME ADMUSTMENT 8 If CHEC appears in display turn unit off and back on 9 Set time and temperature as described in section 6 of the operation manual 10 Turn pressure regulating valve handle to CLOSED The timer will start count ing down At the end of a cook cycle an audible alarm will sound u...

Page 29: ... tighten the clamps on each side of the support bracket to hold the pipe in position Is the flame blue and settled on the face of the burner If it is no further adjustment is necessary otherwise continue 3 Remove the LH side panel 4 Using an adjustable wrench or large pair of pliers carefully change the angle of the orifice holder mounting bracket up or down so the orifice is pointing down the mid...

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Page 32: ...Broaster Company 2855 Cranston Road Beloit WI 53511 3991 608 365 0193 broaster com ...

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