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OWNER’S MANUAL

ASSEMBLY AND OPERATING INSTRUCTIONS

WARNING

READ AND FOLLOW ALL WARNINGS AND

INSTRUCTIONS IN THIS MANUAL TO AVOID

PERSONAL INJURY OR PROPERTY DAMAGE.

INS_810-3240-0.qxd  11/29/05  4:27 PM  Page Cov1

Summary of Contents for 810-3240-0

Page 1: ...R S MANUAL ASSEMBLY AND OPERATING INSTRUCTIONS WARNING READ AND FOLLOW ALL WARNINGS AND INSTRUCTIONS IN THIS MANUAL TO AVOID PERSONAL INJURY OR PROPERTY DAMAGE INS_810 3240 0 qxd 11 29 05 4 27 PM Page Cov1 ...

Page 2: ... charcoal lighting fluid to burn off Failure to do this could trap fumes from charcoal lighting fluid in grill and may result in a flash fire or explosion when lid is opened Only use charcoal chimney starter if starting fire in second section after 1st fire is already burning Lighter fluid may ignite from heat causing flash fire Otherwise fires must be started in both cooking chambers at the same ...

Page 3: ...tible metal container and saturate completely with water Allow coals and water to remain in metal container 24 hours prior to disposing Extinguished coals and ashes should be placed a safe distance from all structures and combustible materials With a garden hose completely wet the surface beneath and around grill to extinguish any ashes coals or embers which may have fallen during the cooking or c...

Page 4: ...NS READ ALL SAFETY WARNINGS ASSEMBLY INSTRUCTIONS CAREFULLY BEFORE ASSEMBLING OR OPERATING YOUR GRILL FOR MISSING PARTS PLEASE CALL CUSTOMER SERVICE AT 1 800 527 0717 Proof of purchase will be required Inspect contents of the box to ensure all parts are included and undamaged 3 We recommend two people work together when assembling this unit The following tools are required to assemble this Profess...

Page 5: ...4 6 x 5 mm hexagonal nuts 4 6 x 45 mm Phillips head bolts 16 6 x 12 mm Phillips head bolts 2 Hitch pins 2 Hood pivot pins 8 6 x 28 mm Phillips head bolts 4 8 x 7 mm hexagonal nuts 2 Towel racks 1 Hex nut wrench 13 12 11 10 9 8 7 6 5 4 3 2 1 14 6 7 9 10 11 1 2 3 4 5 8 14 12 13 INS_810 3240 0 qxd 11 29 05 4 27 PM Page 5 ...

Page 6: ...ecure with a 10 x 8 mm hexagonal nut Step 2 Attach steel casters to bottom of each leg Tighten caster bolts securely Step 3 Align the holes in the right back leg bracket with the holes in the body of the grill Insert two 6 x 12 mm Phillips head bolts through the leg bracket and secure to the grill body Step 4 Hang a shelf onto the lower stud of the leg that you have attached to the grill body Lock...

Page 7: ...imize stress on the legs of the grill Step 8 Have a friend help you align holes in bottom shelf with screw holes in legs Insert four 6 x 45 mm Phillips head bolts through the legs and secure to the bottom shelf Step 9 Attach the towel racks to the front of the side shelves by inserting the towel rack through the two holes in the shelf support Secure with two 8 x 7 mm hexagonal nuts Step 10 Attach ...

Page 8: ...nside of the grill body but do not tighten Attach the other half of each hinge to the outside back of the lid using 6 x 28 mm Phillips head bolts Thread bolts into nuts welded to the inside of the lid but do not tighten Step 13 Rest lid on the grill body and align hinges to insert hood pivot pins Insert hitch pins into hood pivot pins Tighten all hinge screws on lid and grill body until secure Ste...

Page 9: ...er of grill body Step 17 Place cooking grills on lip of body Step 18 Slide charcoal ash tray into guides at bottom of grill body WARNING DO NOT use grill without charcoal ash tray in place DO NOT attempt to remove charcoal ash tray while tray contains hot coals Lip Charcoal Ash Tray Professional Dual Zone Grill Assembled INS_810 3240 0 qxd 11 29 05 4 27 PM Page 9 ...

Page 10: ...ions below carefully to build a fire You may use charcoal and or wood as fuel in the Professional Dual Zone Grill see Adding Charcoal Wood During Cooking section of this manual WARNING Never use charcoal that has been pre treated with lighter fluid Use only a high grade plain charcoal or charcoal wood mixture If using a Charcoal Chimney Starter follow all manufacturer s warnings and instructions r...

Page 11: ...strong close the lid and doors Allow the temperature to reach 225 on both heat indicators Maintain this temperature for 2 hours Step 6 Increase the temperature to 400 on the both indicators This can be achieved by adding more charcoal and or wood see Adding Charcoal Wood During Cooking section of this manual Keep the charcoal red hot for at least 30 minutes prior to the first cooking on this grill...

Page 12: ...ing charcoal Follow all manufacturer s warnings and instructions regarding the use of their product Place 5 to 6 pounds of charcoal on left side charcoal grate Step 2 Saturate charcoal with lighting fluid With lid open wait 2 to 3 minutes to allow lighting fluid to soak into charcoal Store charcoal lighting fluid safely away from the grill Step 3 With grill lid and doors open stand back and carefu...

Page 13: ...wn faster Rotate food midway through the cooking cycle If food is excessively browned or flavored with smoke wrap food in aluminum foil after the first few hours of smoking This will allow food to continue cooking without further browning or smoke flavoring When cooking fish or extra lean cuts of meat you may want to try water smoking to keep the food moist Before starting a fire place right side ...

Page 14: ...AL CHIMNEY STARTER PROCEED TO STEP 5 If you choose to use charcoal lighting fluid ONLY use charcoal lighting fluid approved for lighting charcoal Do not use gasoline kerosene alcohol or other flammable material for lighting charcoal Follow all manufacturer s warnings and instructions regarding the use of their product Start with 8 to 10 pounds of charcoal Place the charcoal in center of each charc...

Page 15: ... avoid injury while adding wood Flavoring Wood Step 5 Place cooking grills on grill support lips Use charcoal grate adjuster cranks to position charcoal grates to desired cooking level WARNING Always wear oven mitts gloves when adjusting cooking levels to protect your hands from burns Step 6 Place food on cooking grills and close grill lid Always use a meat thermometer to ensure food is fully cook...

Page 16: ...a fire could start If necessary completely wet beneath and around grill with water to extinguish any fallen ashes coals or embers Step 5 Close the grill lid and doors Allow food to continue cooking Step 1 Check the water level in water pan if the complete cooking process will take longer than 3 hours A low water level can be detected by listening for the sound of water simmering CAUTION Charcoal g...

Page 17: ...protected area away from children and pets Cure your grill periodically throughout the year to protect against excessive rust To protect your grill from excessive rust the unit must be properly cured and covered at all times when not in use A smoker cover may be ordered directly from Brinkmann by calling 1 800 468 5252 Wash cooking grills and charcoal grates with hot soapy water rinse well and dry...

Page 18: ...xty six page hardback cookbook presents old favorites as well as new recipes such as smoked meatballs spaghetti smoked pizza smoked tomato soup and smoked peach cobbler Model 812 3327 0 LOOK FOR THESE AND OTHER BRINKMANN ACCESSORIES AT YOUR LOCAL RETAILER WHERE SMOKERS ARE SOLD OR ORDER DIRECT BY CALLING 1 800 468 5252 Professional Shish Kabob Skewers These heavy duty 18 shish kabob skewers are ex...

Page 19: ...ational Livestock and Meat Board recommended temperatures Also features the newly recommended 170 F internal temperature for fresh pork Stainless steel construction and dishwasher safe Model 812 4100 0 18 POULTRY LAMB BEEFWELL PORK VEAL HAM BEEFMED BEEFRARE COOKEDHAM 2 0 0 180 160 140 120 85 80 77 70 60 LOOK FOR THESE AND OTHER BRINKMANN ACCESSORIES AT YOUR LOCAL RETAILER WHERE SMOKERS ARE SOLD OR...

Page 20: ...e terms of this warranty please call Customer Service Department at 1 800 527 0717 for a Return Authorization Number and further instructions A receipt or proof of purchase will be required The Brinkmann Corporation will not be responsible for any grills forwarded to us without prior authorization EXCEPT AS ABOVE STATED THE BRINKMANN CORPORATION MAKES NO OTHER EXPRESS WARRANTY THE IMPLIED WARRANTI...

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