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230105-11 

GAS CONVECTION OVEN 

RANGE 

 

G54 
G56 
G58 

I N S T A L L A T I O N   A N D   O P E R A T I O N   M A N U A L  

For use in GB, IE & DK 

Summary of Contents for Evolution G54

Page 1: ...230105 11 GAS CONVECTION OVEN RANGE G54 G56 G58 I N S T A L L A T I O N A N D O P E R A T I O N M A N U A L For use in GB IE DK ...

Page 2: ...661 0257 Fax 336 661 9546 CANADA Serve Canada 22 Ashwarren Road Downview Ontario M3J1Z5 Toll Free 800 263 1455 Ph 416 631 0601 Fax 416 631 0315 info servecanada com www servecanada com www moffat com NEW ZEALAND Christchurch Auckland Moffat Limited Moffat Limited PO Box 10 001 4 Waipuna Road 16 Osborne Street Mt Wellington Christchurch Auckland Ph 03 389 1007 Ph 09 574 3150 Fax 03 389 1276 Fax 09 ...

Page 3: ...llation Requirements Unpacking Location Clearances Assembly Gas Connection Electrical Connection Commissioning Operation 11 Operation Guide Description of Controls Open Burners Griddles Oven Pilot Ignition Oven Main Burner Thermostat Oven Fan Turning the Oven to Stand By Pilot ON Only Oven Shut Down Cleaning and Maintenance 15 General After Each Use Daily Cleaning Weekly Cleaning Periodic Maintena...

Page 4: ... INJURY OR DEATH READ THE INSTALLATION OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS APPLIANCE WARNING INSTRUCTIONS TO BE FOLLOWED IN THE EVENT THE USER SMELLS GAS ARE TO BE POSTED IN A PROMINENT LOCATION THIS INFORMATION SHALL BE OBTAINED BY CONSULTING THE LOCAL GAS SUPPLIER WARNING GREAT CARE MUST BE TAKEN BY THE OPERATOR TO USE THE EQUIPMENT SAFELY TO GUA...

Page 5: ... compact modular kitchens It has a high option Cook Top Griddle arrangement and is available on industrial adjustable feet or on robust rollers Open Burners are available in either PF Pilot and Flame Failure or F Flame Failure Only options Open Burner and Griddle options are fitted with individual flame failure for each open burner Griddles are fitted with pilot flame failure and piezo ignition as...

Page 6: ...5 mm from the rear and 655 mm from the floor and is reached from beneath the appliance Refer to the Dimensions section Connection is BSP male thread Electrical Supply Requirements 230 240 V a c 50 Hz 1 6A 1P N E 0 4kW Oven Fan Motor 100W Specifications Natural Gas G20 Propane G31 Open Burner each Griddle each 300mm section Oven Open Burner each Griddle each 300mm section Oven Heat Input nett Nomin...

Page 7: ...5 Dimensions Dimensions G54 Cook Top Options G54D Cook Top Options G54C ...

Page 8: ...6 Dimensions Dimensions G56D G56C G56B G56A Models Cook Top Options G56D Cook Top Options G56C Cook Top Options G56B Cook Top Options G56A ...

Page 9: ...7 Dimensions Dimensions G58D G58C G58B G58A Models Cook Top Options G58D Cook Top Options G58C Cook Top Options G58B Cook Top Options G58A ...

Page 10: ...id the warranty Components having adjustments protected e g paint sealed by the manufacturer are only to be adjusted by an authorised service agent They are not to be adjusted by the installation person Unpacking Remove all packaging and transit protection from the appliance including all protective plastic coating from the exterior stainless steel panels Check equipment and parts for damage Repor...

Page 11: ...nce has been supplied for is shown on coloured stickers located above the gas connection and next to the rating plate Check that this is correct for the gas supply the appliance is being installed for The gas conversion procedure is detailed in this manual b Supply Pressure required for this appliance is shown in the Specifications section of this manual Check the gas supply to ensure adequate sup...

Page 12: ...switch must be clearly marked and readily accessible in case of fire 1 Check that the electricity supply is correct as shown on the Rating Plate attached to the front right hand corner of the bottom sill 2 The appliance is fitted with a 10 Amp 3 pin plug cordset for connection to a properly earthed 3 pin switched electrical socket Commissioning 1 Before leaving the new installation a Check the fol...

Page 13: ...ontrols Operation Heating Indicator Lamp Amber Power Indicator Lamp White Fig 3 Griddle Option Burner Control OFF Position PILOT Burner HIGH Flame LOW Flame Gas Control Knobs Piezo Igniter Griddle Located here when fitted with Griddle Option Open Burner Option OFF Position HIGH Flame LOW Flame Rear Burner Front Burner Indicators located above the Gas Control Knobs Piezo Igniter Oven Oven Thermosta...

Page 14: ... need to manually re light the burner each time that it is turned ON as the burner will automatically light itself off the pilot burner Flame Failure Protection is incorporated for each burner by way of a thermo electric system which will shut off the gas supply to that burner in the event that the burner goes out so that un burnt gas is not expelled a Select the burner required depress and turn t...

Page 15: ...ilot will remain alight b To turn OFF the PILOT depress and turn the gas control knob clockwise back to the OFF position The PILOT burner will extinguish Oven Pilot Ignition This oven is fitted with a pilot as a standard option and flame failure protection which is incorporated by way of a thermo electric system for the main burner Flame failure protection will shut off the gas supply to the burne...

Page 16: ...osition this will turn the oven main burner OFF but will leave the oven pilot burner ON 2 In this position the pilot burner will remain alight but the oven main burner will not operate until the thermostat control knob is set to a temperature 3 If oven pre heating is required set the thermostat control knob to temperature 190 C and allow 20 minutes before cooking in the oven to allow the oven to w...

Page 17: ...ning material has been completely removed after each cleaning The appliance should be switched on briefly to ensure the griddle plates become dry Oil or grease should be spread over the griddle surface in order to form a thin protective greasy film To keep your range clean and operating at peak efficiency follow the procedures shown below After Each Use 1 Clean the griddle with a scraper tool to r...

Page 18: ...using a soft cloth moistened with a mild detergent and hot water solution b Baked on deposits or discolouration may require a good quality stainless steel cleaner or stainless steel wool Always apply cleaner when the appliance is cold and rub in the direction of the grain c It should not be necessary to remove the splash guards covering the burner manifolds for cleaning purposes These can be clean...

Page 19: ...ould be cleaned with a mild detergent and hot water solution using a soft bristled brush c Dry the trivet supports thoroughly with a dry cloth Stainless Steel Surfaces a With the griddle plates and burners removed clean the interior and exterior surfaces of the range with hot water a mild detergent solution and a soft scrubbing brush Note that the gas control knobs are a push fit onto the gas cont...

Page 20: ...ce a week remove and clean any built up of grease etc from the oven racks and the bottom spill over cover d Dry the oven thoroughly with a dry cloth and polish with a soft dry cloth Periodic Maintenance NOTE All maintenance operations should only be carried out by a qualified service person To achieve the best results cleaning must be regular and thorough and all controls and mechanical parts shou...

Page 21: ...ted Pilot flame too small Gas pressure too low Partially blocked pilot injector Thermocouple connection to the gas control is loose or faulty Thermocouple faulty Electromagnet in the rear of the gas control unit is faulty Hold knob in for at least 20 seconds following ignition of the pilot Clean or replace the pilot injector Tighten the thermocouple connection Check that the thermo couple is produ...

Page 22: ...BLUE CORDSET P N 7 BLUE 8 10 HEAT ORANGE CLEAR MICROSWITCH 003004 COM N O 13 12 E BLOCK TERMINAL E 12 GREEN 11 CAPACITOR BLACK BROWN BLUE BLACK BROWN GREEN MOTOR WHEN VIEWED FROM INSIDE OVEN FAN DIRECTION ANTI CLOCKWISE POWER GREEN 3 4 4 5 5 6 6 1 1 1 2 2 7 7 10 8 8 9 11 11 ...

Page 23: ...e Fig 15 Carefully remove the splash guard taking care not to damage the thermocouples 6 Unscrew and remove the injectors 13mm or A F from the gas cocks See Fig 16 7 Determine the correct injector sizes for the corresponding gas from the rating plate affixed to the bottom right hand corner of the bottom sill 8 Replace with correct size injectors Refer to Gas Specifications Table for injector sizes...

Page 24: ...Remove the burner caps and burner bowls these are a loose fit to the manifold from the top of the gas manifold 4 Remove all the trivet supports from the top of the appliance Note the orientation of the trivet supports when removing The trivet support front end side rail profiles are different from the rear end side rail profiles See Fig 14 5 Remove the pilot burner shields from over the pilot burn...

Page 25: ...h the 2 securing screws See Fig 21 h Refit the burner caps and burner bowls onto the manifolds protruding through the splash guards Take note that the base part of the burner bowl has 2 locating holes drilled into the base flange See Fig 17 these are to locate the burner bowl onto the allen headed screws that secure the splash guard to the gas manifold See Fig 15 i Refit all the trivet supports to...

Page 26: ...he burner this will reveal the main injector See Fig 29 b Remove and replace the main burner injectors with correct size injectors Refer to the Gas Specifications table at the end of this section for correct injector sizes c Refit the burner to the griddle burner box d Refit the gas control heat shield to the griddle burner box e Refit the griddle plate section to the top of the cook top f Repeat ...

Page 27: ...the front of the oven Refer to Fig 34 b Remove the pilot burner bracket from the front of the oven Refer to Fig 35 unscrew and remove the piezo igniter from the mounting bracket to allow better access to the pilot supply tube c Unscrew the hex nut holding the pilot supply tube to the rear of the pilot assembly d Withdraw the pilot injector from the pilot assembly e Replace the pilot injector with ...

Page 28: ...Commissioning Before leaving the converted installation 1 Check all gas connections for leakages using soapy water or other gas detecting equipment 2 Check the following functions in accordance with the operating instructions specified in the Operation section of this manual Light the Pilot Burners Light the Main Burners Check the Low Fire burner operation Check the High Fire burner operation Ensu...

Page 29: ... Option Only 0 30 0 20 Griddle Main Burner Ø 2 10 mm Ø 1 30 mm Pilot Burner 0 35 0 23 Main Burner Ø 2 60 mm Ø 1 60 mm Pilot Burner 0 35 0 23 Supply Pressure 1 13 3 40 kPa 2 75 4 50 kPa Operating Pressure 0 95 kPa 2 6 kPa Gas Regulator Cap Screw Oven Burner Aeration Setting Fully open Fully open Burner Aeration Setting Fully open Fully open Natural Gas G20 Propane G31 Open Burner Main Burner Inject...

Page 30: ...s Control with Pilot and Flame Failure 227405 Gas Control With Flame Failure 228167 Thermocouple Front 228166 Thermocouple Rear Griddle 014105 Burner 032210 Injector Nat Gas Ø 2 10 mm 032130 Injector LP Gas Propane Ø 1 30 mm 026488 Pilot Orifice Nat Gas 0 35 019217 Pilot Orifice LP Gas Propane 0 23 227403 Gas Control with Flame Failure and Pilot 227378 Knob Griddle 019215 Pilot Burner 019428 Therm...

Page 31: ...aptite Screw M5 x 16 044018 Nut M5 Glenloch Locknut General 227014 Pot Stand Trivet 230282 Spill Tray 750 mm G54 Series 230273 Spill Tray 450 mm G56 Series 230277 Spill Tray 600 mm G58 Series 227892 Side Rack LH 227893 Side Rack RH 023068 Side Rack Screw 232350 Baffle 227896 Oven Rack G56 G58 Series 228106 Oven Rack G54 Series 227850 Adjustable Leg 150 mm 229674 Rear Roller Assy Regulator 228531 R...

Page 32: ... Griddle Scraper Tool 228567 Smooth Plate Scraper Blades Pack of 5 blades 228568 Ribbed Plate Scraper Blade Individual Blade 228797 750 mm Plinth Kit 228800 900 mm Plinth Kit 228804 1200 mm Plinth Kit Replacement Parts List ...

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