BLU-JET SubTiller II Assembly And Operators Manual Download | Manualshive

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$10.00 Net

TM

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ILLER

II

Assembly

and Operators

Manual

Three Point

4 x 6 x 11’ Frame

5 Shank 30”

Manual Number 70200003

Rev. 6-13-16

1
2
3
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»

Summary of Contents for SubTiller II

Page 1: ...b SubTiller ll SubTiller ll SubTiller ll ller ll SubTiller ll SubTiller ll Sub SubTiller ll SubTiller ll SubTiller ll ller ll SubTiller ll SubTiller ll Sub SubTiller ll SubTiller ll SubTiller ll ller ll SubTiller ll SubTiller ll Sub SubTiller ll SubTiller ll SubTiller ll ller ll SubTiller ll SubTiller ll Sub SubTiller ll SubTiller ll SubTiller ll ller ll SubTiller ll SubTiller ll Sub SubTiller ll ...

Page 2: ...218 Phone 402 385 3041 Fax 402 385 3043 E mail box218 thurstonmfgco com Design specifications and features as described are subject to change without notice BLU JET is a registered trademark of Thurston Manufacturing Company Thurston NE BLU JET BLU JET01 SIronWorks SIronWorks ...

Page 3: ...Duty Singles 8 11 70210244 34 Pull Type Dual Wheel Hydraulic Gauge Wheel Kit 70210725 36 Hitch Kit SubTiller II Clevis CATEGORY III 70210695 37 Hydraulic Gauge Wheels Heavy Duty Duals 8 11 70210182 38 9TW25DL Top Wind Drop Leg Jack AM2518 40 Hub and Spindle Assembly 611 Hub 1 3 4 x 11 AAM2709 41 Assembly 42 Cylinder Uprights 42 Upright braces 43 Pivot Brackets 44 Wheel Legs 45 Single Wheel Cylinde...

Page 4: ...sult in personal injury and or equipment damage SAFETY INFORMATION Indicates an imminently hazardous situation that if not avoided will result in death or serious injury Thesignwillhavethecolorcombinationofredand white Indicates a potentially hazardous situation that if not avoided could result in death or serious injury Thesignwillhavethecolorcombinationoforange and black Indicates a potentially ...

Page 5: ..._______ SERIAL NO __________________________ DATE PURCHASED___________________ Record your implement model and serial number in the space provided below Your dealer needs this information to give you prompt efficient service when you order parts General Information The BLU JET SubTiller II lifts and fractures hardpan and wheel compaction Shank penetrate 14 to 18 fracturing on either side of the sh...

Page 6: ...f each item as it is found satisfactory or after proper adjustment is made DELIVERY Review the operator s manual with the customer Explain the following 1 Safe operation and service 2 Correct machine installation and operation 3 Daily and periodic lubrication and maintenance 4 Daily and periodic inspections 5 Troubleshooting 6 Storing machine 7 Thurston Manufacturing Company parts and service 8 Ha...

Page 7: ...prepared to assist you in the assembly of your new machine and contains information pertaining to safety operation and all of its parts Our personnel in sales andservicearealwaysavailabletoassistyouwhenquestions arise concerning the assembly or operation of your tool bar When ordering parts please refer to part numbers and de scriptions as listed throughout this book All parts and whole goods will...

Page 8: ...e centers and wings will be prepaid for a period of one 1 Year by Thurston Manufacturing Company Shipments of repaired or replaced parts including main frame centers and wings after one year will be paid by the customer Return of defective goods must be made within thirty 30 days of failure to Thurston Manufacturing Company Thurston Nebraska USA or to the nearest authorized BLU JET Distributor or ...

Page 9: ...times NEVER USE INDEPENDENT BRAKING WITH MACHINE IN TOW AS LOSS OF CONTROL AND OR UPSET OF UNIT CAN RESULT Always drive at a safe speed relative to local conditions and ensure that your speed is low enough for a emergency stop to be safe and secure Keep speed to a minimum Reduce speed prior to turns to avoid the risk of overturning Avoid sudden uphill turns on steep slopes Always keep the tractor ...

Page 10: ...he chain to permit turning Use hydraulic cylinder transport lockup during road transportation AVOID HIGH PRESSURE FLUIDS Escapingfluidunderpressurecanpenetratetheskin causing serious injury Avoid the hazard by relieving pressure before disconnecting hydraulic or other lines Tighten all connections before applying pressure Search for leaks with a piece of cardboard Protect hands and body from high ...

Page 11: ...inkagesonpullarmsto insure equal length for level operation as viewed across the rear of the tractor Check tractor tire pressure for equal inflation Install SubTiller frame onto the tractor Be certain that the proper pins are used in either CAT II or CAT III hookup SubTiller Operation Instructions Soil surface disturbance may be modi fied by using the third link adjustment The SubTiller will norma...

Page 12: ...is ideally suited for pivot irrigated crops and also may be used successfully on dry land row crops pasture and hay land By penetrating soil from 10 to 14 the summer till point is most effective If the soil appears to be lifting the dry land row crop excessively it may be advisable to quit In extremely hard soil when weather conditions are hot and dry the summer till point may injure rootsstructur...

Page 13: ... 3 to 4 deep during operation Running coulters too deep may result in premature bearing failure Grease coulter pivot shaft gener ously and often The Soil Probe A soil probe is an effective way to test for compacted soil The ideal time to check conditions is when the soil is at maximum moisturecapacity Atthistimeyoucanmost easily find out if a compacted zone exists By applying steady pressure on th...

Page 14: ...er 1200 Coulter Blade 20 Fluted Shank Styles Shearbolt Shank Material 1 25 x 6 High Carbon Shank Length 44 Under Frame Clearance At 14 Depth 32 Points CADI Summer CADI Fall Vertical Shin Reversible Replaceable Warranty 5 yr Frame 1 yr Components Tractor Requirements 30 50 hp per shank Pull Type Kit Optional Tongue Drawbar Hitch Fabricated Clevis Hitch CATEGORY III Wheatland Hitch Hydraulic Gauge W...

Page 15: ...n 1 1 70210071 FRAME SUBTILLER II 11 4 X 6 3 POINT 2 1 70210150 GAUGE WHEEL PIN ADJUST 9 5L 15 WHEEL SET OF 2 3 1 70210296 COULTER SUPER 1200 SUBTILLER II 3 POINT 5 ROW 4 1 70210397 SHANK MOUNTING REINFORCED SHEARBOLT SUBTILLER 5 ROW 5 1 80210202 KIT SUBTILLER II PULL PIN CATEGORY II 6 1 AAM2717 SOIL PROBE MOUNTING 6 X 4 HARDWARE 7 5 AP2701 COULTER BLADE 20 FLUTED ...

Page 16: ...54 MANUAL HOLDER BLACK 1C 3 BP3001 NUT HEX 3 8 16 GRADE 2 PLATED 1D 3 BP3002 WASHER LOCK 3 8 PLATED 1E 1 BP3006 HEX CAP SCREW 3 8 16 X 1 GRADE 5 PLATED 1F 1 BP3045 U BOLT 3 8 16 X 6 W X 5 L PLATED 2 1 AM24002 FRAME SUBTILLER II 11 3 POINT 3 3 AP2215 DECAL BLU JET 3 X 8 4 2 AP2217 DECAL SUBTILLER II 4 X 20 5 1 AP2231 DECAL FEMA 2 1 2 X 1 1 2 6 1 AP2483 DECAL DANGER FALLING FROM EQUIPMENT 7 2 AP2547...

Page 17: ...her and 6 BP3001 3 8 hex nut 2 Consult row spacing page for manual holder location 3 Attach assembly to frame with 2 BP3045 3 8 x 6 W x 5 L u bolt 5 BP3002 3 8 lock washers and 6 BP3001 3 8 hex nuts BOM ID Qty Item No Description 1 1 AM7640 BRACKET MOUNTING MANUAL HOLDER 2 1 BP3045 U BOLT 3 8 16 X 6 W X 5 L 3 1 AP4254 MANUAL HOLDER BLACK 4 1 BP3006 HEX CAP SCREW 3 8 16 X 1 GRADE 5 PLATED 5 3 BP300...

Page 18: ... 3 4 PLATED 8 2 BP3051 PIN 1 X 6 HITCH PLATED 9 4 BP3208 U BOLT 3 4 10 X 6 W X 5 3 4 L PLATED 10 4 BP3215 MACHINERY BUSHING 1 1 2 OD X 1 ID 14 GAUGE PLATED 11 2 BP3511 PIN COTTER 3 16 X 1 3 4 BOM ID Qty Item No Description 1 1 AP2023 BEARING CONE LM 67048 2 1 AP2048 HUB CAP 1513 3 6 AP2049 WHEEL BOLT 1 2 20 X 1 4 1 AP2066 GREASE SEAL CR 16289 5 1 AP2078 BEARING CONE JL 69349 6 1 AP2123 HUB WITH CU...

Page 19: ... AM24034 BRACKET FLATBACK 3D 20 BP3034 NUT HEX 3 4 10 GRADE 2 PLATED 3E 20 BP3035 WASHER LOCK 3 4 PLATED 3F 14 BP3042 NUT HEX 1 2 13 GRADE 2 PLATED 3G 14 BP3043 WASHER LOCK 1 2 PLATED 3H 10 BP3047 U BOLT 3 4 10 X 4 W X 7 3 4 L 3I 14 BP3229 BOLT CARRIAGE 1 2 13 X 2 1 2 GRADE 5 PLATED 70210296 COULTER SUPER 1200 SUBTILLER II 5 ROW 70210296 Coulter Super 1200 SubTiller II 5 Row 70210296 COULTER SUPER...

Page 20: ... SPRING CAP GUIDE HD COULTER 4 1 AM2797 COULTER ARM HD 4A 1 AP2216 DECAL BLU JET SMALL 1 1 2 X 4 5 1 AP2029 PIN COTTER 5 32 X 1 1 2 6 1 AP2704 NUT SPINDLE 3 4 16 7 1 AP2705 WASHER SPINDLE 1 1 2 X 13 16 X 134 8 1 AP2881D SPRING 2 472 OD X 5 875 OAL 468 WIRE DIAMETER 9 1 BP3072 GREASE ZERK 1 4 28 10 1 BP3404 MACHINERY BUSHING 2 1 8 OD X 1 3 8 ID X 10 GAUGE PLATED 11 1 BP3405 SNAP RING 1 3 8 EXTERNAL...

Page 21: ...4 OAL 4 1 BP3019 NUT HEX 1 8 GRADE 2 PLATED 5 1 BP3020 WASHER LOCK 1 PLATED 6 2 BP3021 HEX CAP SCREW 3 4 10 X 4 1 2 GRADE 2 PLATED 7 2 BP3034 NUT HEX 3 4 10 GRADE 2 PLATED 8 2 BP3035 WASHER LOCK 3 4 PLATED 9 2 BP3042 NUT HEX 1 2 13 GRADE 2 PLATED 10 2 BP3043 WASHER LOCK 1 2 PLATED 11 1 BP3050 WASHER FLAT 1 2 PLATED 12 1 BP3129 HEX CAP SCREW 1 2 13 X 3 GRADE 5 PLATED 13 1 BP3256 HEX CAP SCREW 1 8 X...

Page 22: ...M ID Qty Item No Description 1 1 80210202 KIT SUBTILLER II PULL PIN CATEGORY II 2 2 BM3630 PIN CATEGORY II LOWER LINK 3 2 BM3808 BUSHING 4 2 BP3129 HEX CAP SCREW 1 2 13 X 3 GRADE 5 PLATED 5 2 BP3244 NUT HEX LOCK 1 2 13 PLATED 6 1 BP3508 PIN CATEGORY II TOP LINK 1 X 4 5 8 7 3 BP3517 LYNCH PIN 7 16 80210202 KIT PULL PIN CATEGORY II ...

Page 23: ...g 6 x 4 Hardware BOM ID Qty Item No Description 1 1 AAM2717 SOIL PROBE MOUNTING 6 X 4 HARDWARE 2 1 AM7646 BRACKET SOIL PROBE STORAGE 3 1 AM7647 SOIL PROBE 4 2 BP3001 NUT HEX 3 8 16 GRADE 2 PLATED 5 2 BP3002 WASHER LOCK 3 8 PLATED 6 1 BP3045 U BOLT 3 8 16 X 6 W X 5 L PLATED AAM2717 SOIL PROBE MOUNTING 6 X 4 HARDWARE ...

Page 24: ...amp bracket 6 x 4 on toolbar and insert top c BP3263 1 8 x 3 1 2 grade 8 hex capscrews Start d BP3275 1 8 grade 8 hex nuts on top bolts Repeat with bottom bolts 5 Tighten top and bottom 1 hex nuts evenly The space between clamp and bracket should be even top and bottom 6 Position e AM7553 reinforced shank into mount Insert f BP3256 1 8 x 5 hex cap screw into top hole Place g BP3020 1 lock washer a...

Page 25: ...ert spare a BP3021 3 4 10 x 4 1 2 grade 2 hex cap screw in storage hole at the top of mounting bracket Secure with b BP3035 3 4 lock washer and c BP3034 3 4 hex nut 3 Tighten the top 1 hex nut 4 Attach d CP5026 cutting edge to shank with e BP3129 1 2 13 x 3 grade 5 hex cap screw f BP3043 1 2 lock washer and g BP3042 1 2 13 grade 2 hex nut a BP3021 b BP3035 Spare shear bolt c BP3034 a BP3021 c BP30...

Page 26: ...tween point of Vee Notch and the cutting edge Position point on shank and replace 1 2 flat washer 1 2 lock washer and 1 2 hex nut Tighten 1 2 hex nut and check cutting edge again Repeat procedure if cutting edge is still tight in Vee a BP3440 Shim Vee Notch 1 16 clearance Cutting edge b BP3050 c BP3043 d BP3042 CP5079 CADI Fall Point Bundle 70210153 CP5080 CADI SummerPoint Bundle 70210154 Bundle 7...

Page 27: ...ll pin in the end of the 3 8 roll pin and drive both pins together Leave an equal amount of pin on both sides of the shank 5 Install the BP3162 3 8 x 2 roll pin through the top hole 7 32 x 2 1 2 roll pin 3 8 x 2 1 2 roll pin 3 8 x2 roll pin Machine bushing Coulter assembly Coulter shank 16 Attaching shank to coulter assembly Installing roll pin in shank Preparing coulters for mounting AAM2728 COUL...

Page 28: ...hers and c BP3034 3 4 hex nuts 3 Place e AAM2728 Super 1200 coulter assembly into bracket Insert f BP3229 1 2 13x2 1 2 grade5carriage bolts 4 Install g BP3043 1 2 lock washers and h BP3042 1 2 hex nuts 5 Raise coulter shank assembly in bracket and place a 3 spacer between the roll pin and the top of the bracket Tighten the 1 2 hex nuts This height is a starting point a AM24034 b BP3047 c BP3034 d ...

Page 29: ...two g BP3215 1 1 2 machinery bushing 1 1 2 OD x 1 ID 14 GA and two h AP2407 1 snap rings heavy duty on both ends of the pin 5 Insert i BP3051 1 x 6 pin into bottom hole on the mounting bracket Secure with j BP3511 3 16 x 1 3 4 cotter key 6 Remove hex cap screws from wheel leg hub and mount k AAM2766 9 5L 16 6ply tire and rim on hub Secure with hex cap screws Wheels face to the outside of the mainf...

Page 30: ...001 3 8 hex nut 2 Consult row spacing page for manual holder location 3 Attach assembly to frame with 2 BP3045 3 8 x 6 W x 5 L u bolt 5 BP3002 3 8 lock washers and 6 BP3001 3 8 hex nuts BOM ID Qty Item No Description 1 1 AM7640 BRACKET MOUNTING MANUAL HOLDER 2 1 BP3045 U BOLT 3 8 16 X 6 W X 5 L 3 1 AP4254 MANUAL HOLDER BLACK 4 1 BP3006 HEX CAP SCREW 3 8 16 X 1 GRADE 5 PLATED 5 3 BP3002 WASHER LOCK...

Page 31: ...l Pin Kit Category II BOM ID Qty Item No Description 1 1 80210202 KIT SUBTILLER II PULL PIN CATEGORY II 2 2 BM3630 PIN CATEGORY II LOWER LINK 3 2 BM3808 BUSHING 4 2 BP3129 HEX CAP SCREW 1 2 13 X 3 GRADE 5 PLATED 5 2 BP3244 NUT HEX LOCK 1 2 13 PLATED 6 1 BP3508 PIN CAT II TOP LINK 1 X 4 5 8 7 3 BP3517 LYNCH PIN 7 16 80210202 KIT PULL PIN CATEGORY II ...

Page 32: ...ROBE MOUNTING 6 X 4 HARDWARE BOM ID Qty Item No Description 1 1 AAM2717 SOIL PROBE MOUNTING 6 X 4 HARDWARE 2 1 AM7646 BRACKET SOIL PROBE STORAGE 3 1 AM7647 SOIL PROBE 4 2 BP3001 NUT HEX 3 8 16 GRADE 2 PLATED 5 2 BP3002 WASHER LOCK 3 8 PLATED 6 1 BP3045 U BOLT 3 8 16 X 6 W X 5 L PLATED AAM2717 SOIL PROBE MOUNTING 6 X 4 HARDWARE ...

Page 33: ... 1B 1 AP4254 MANUAL HOLDER BLACK 1C 3 BP3001 NUT HEX 3 8 16 GRADE 2 PLATED 1D 3 BP3002 WASHER LOCK 3 8 PLATED 1E 1 BP3006 HEX CAP SCREW 3 8 16 X 1 GRADE 5 PLATED 1F 1 BP3045 U BOLT 3 8 16 X 6 W X 5 L PLATED 2 1 AM24002 FRAME SUBTILLER II 11 3 POINT 3 3 AP2215 DECAL BLU JET 3 X 8 4 2 AP2217 DECAL SUBTILLER II 4 X 20 5 1 AP2231 DECAL FEMA 2 1 2 X 1 1 2 6 1 AP2483 DECAL DANGER FALLING FROM EQUIPMENT ...

Page 34: ...SINGLES 8 11 FRAMES 3 1 70210695 HITCH KIT SUBTILLER II CLEVIS CATEGORY III 4 1 DP5011 HOSE HYDRAULIC 3 8 X 180 15 0 10FJX 10FJX 5 2 DP5094 HOSE HYDRAULIC 3 8 X 276 23 0 8MP 10FJX 70210695 HITCH KIT CLEVIS CATEGORY III 70210724 HITCH KIT SUBTILLER II SINGLES CLEVIS CATEGORY III DP5094 HOSE HYDRAULIC 3 8 X 276 23 0 8MP 10FJX DP5094 HOSE HYDRAULIC 3 8 X 276 23 0 8MP 10FJX DP5011 HOSE HYDRAULIC 3 8 X...

Page 35: ...CAL SAFETY CHAIN 14 1 AP2914 DECAL WARNING HIGH PRESSURE FLUID 15 2 BM3610 PIN 1 3 4 X 6 1 8 WITH ANTI ROTATION HEAD 16 2 BP3001 NUT HEX 3 8 16 GRADE 2 PLATED 17 2 BP3002 WASHER LOCK 3 8 PLATED 18 1 BP3003 NUT HEX LOCK 3 8 16 GRADE 2 PLATED 19 2 BP3015 WASHER FLAT 3 8 PLATED 20 4 BP3038 NUT HEX 5 8 11 GRADE 2 21 1 BP3045 U BOLT 3 8 16 X 6 W X 5 L PLATED 22 2 BP3051 PIN 1 X 6 PLATED 23 1 BP3096 HEX...

Page 36: ...cedures Illustrations 34 SubTiller II 70210244 Hydraulic Gauge Wheels Heavy Duty Singles 8 11 Frames 70210244 HYDRAULIC GAUGE WHEELS HEAVY DUTY SINGLES 8 11 FRAMES 70210090 HYDRAULIC GAUGE WHEELS UPRIGHT BRACES ...

Page 37: ...AP2790 VALVE STEM METAL 6 2 AM2090 BRACKET DEPTH COLLAR LOCKUP STORAGE 6A 1 AP2413 GRIP JACK HANDLE 7 2 AM3039 TRANSPORT CYLINDER LOCK 8 2 AM3346 CYLINDER UPRIGHT 8A 4 BP3538 TENSION BUSHING 2 X 1 3 4 X 1 1 2 OAL 9 2 AM5018 WHEEL LEG BOLT ON SPINDLE LOOP SUBTILLER II 10 2 AM5019 BOLT ON ADAPTER SINGLE WHEEL 1 3 4 LOOP 11 2 AM5038 BRACKET PIVOT ARM A HYDRAULIC GAUGE WHEEL 12 2 AM5039 BRACKET PIVOT ...

Page 38: ... 21 FRAMES C 1 70210695 HITCH KIT SUBTILLER II CLEVIS CATEGORY III D 1 DP5011 HOSE HYDRAULIC 3 8 X 180 15 0 10FJX 10FJX E 2 DP5094 HOSE HYDRAULIC 3 8 X 276 23 0 8MP 10FJX 70210695 HITCH KIT CLEVIS CATEGORY III 70210724 HITCH KIT SUBTILLER II DUALS DP5094 HOSE HYDRAULIC 3 8 X 276 23 0 8MP 10FJX DP5094 HOSE HYDRAULIC 3 8 X 276 23 0 8MP 10FJX DP5011 HOSE HYDRAULIC 3 8 X 180 15 0 10FJX 10FJX 70210182 ...

Page 39: ...AP2469 DECAL SAFETY CHAIN 14 1 AP2914 DECAL WARNING HIGH PRESSURE FLUID 15 2 BM3610 PIN 1 3 4 X 6 1 8 WITH ANTI ROTATION HEAD 16 2 BP3001 NUT HEX 3 8 16 GRADE 2 PLATED 17 2 BP3002 WASHER LOCK 3 8 PLATED 18 1 BP3003 NUT HEX LOCK 3 8 16 GRADE 2 PLATED 19 2 BP3015 WASHER FLAT 3 8 PLATED 20 4 BP3038 NUT HEX 5 8 11 GRADE 2 21 1 BP3045 U BOLT 3 8 16 X 6 W X 5 L PLATED 22 2 BP3051 PIN 1 X 6 PLATED 23 1 B...

Page 40: ...ocedures Illustrations 38 SubTiller II 70210182 Hydraulic Gauge Wheels Heavy Duty Duals 16 21 Frames 70210182 HYDRAULIC GAUGE WHEELS HEAVY DUTY DUALS 16 21 FRAMES 70210090 HYDRAULIC GAUGE WHEELS UPRIGHT BRACES ...

Page 41: ...GE 7 1 AM3039 TRANSPORT CYLINDER LOCK 8 2 AM3346 CYLINDER UPRIGHT 8A 4 BP3538 TENSION BUSHING 2 X 1 3 4 X 1 1 2 OAL 9 1 AM4721 TRANSPORT LOCK 1 3 4 2 CYLINDER ROD 10 2 AM5018 WHEEL LEG BOLT ON SPINDLE LOOP SUBTILLER II 11 2 AM5020 BOLT ON ADAPTER DUAL WHEEL 1 3 4 LOOP 12 2 AM5038 BRACKET PIVOT ARM A HYDRAULIC GAUGE WHEEL 13 2 AM5039 BRACKET PIVOT ARM B HYDRAULIC GAUGE WHEEL 14 2 AM5049 BRACKET CYL...

Page 42: ...M ID Qty Item No Description 1 1 AM2524 INTERMEDIATE TUBE WITH PLUNGER ASSEMBLY 2 1 AM2525 DROP LEG WITH PAD HANDLE 3 1 AM2534 SCREW ASSEMBLY 4 4 1 AM2539 TOP TUBE WITH BOLT ON MOUNTING 5 1 AP2407 SNAP RING 1 EXTERNAL HEAVY DUTY 6 1 AP2410 THRUST BEARING NICE 609 7 1 EM1736 BEARING SEAT 8 2 EM1739 ROD 9 1 EM3016 9000 LABEL ...

Page 43: ... CAP 1513 3 6 AP2049 WHEEL BOLT 1 2 20 X 1 4 1 AP2066 GREASE SEAL CR 16289 5 1 AP2078 BEARING CONE JL 69349 6 1 AP2123 HUB WITH CUPS 6 BOLT 611301 6 6A 1 AP2077 BEARING CUP JL 69310 6B 1 AP2123 Hub HUB 6 BOLT 611301 6 6C 1 AP2524 BEARING CUP LM 67010 6D 1 BP3072 GREASE ZERK 1 4 28 7 1 AP2146 WASHER SPINDLE 2 X 1 1 16 X 134 8 1 AP2167 SPINDLE 1 3 4 X 11 S7203 F 00 9 1 AP2426 PIN COTTER 5 32 X 1 3 4...

Page 44: ...tall b AM5049 cylinder upright clamp bracket with six c BP3290 1 x 3 grade 8 hex cap screws and d BP3275 1 grade 8 hex nuts 3 Tighten top and bottom 1 hex nuts evenly The space between clamp and bracket should be even 4 Install e BP3516 1 1 4 x 1 x 1 tension bushing in top hole of each upright NOTE Consult row spacing pages for cylinder upright locations AM3346 a AM5049 b BP3290 c BP3275 d BP3516 ...

Page 45: ...ace behind cylinder upright 2 Insert b BP3047 3 4 x 4 W x 7 3 4 L u bolts over frame into brace Start c BP3034 3 4 hex nuts on each u bolt 3 Adjust brace and insert d BM3560 1 x 4 1 8 pin Secure with two e BP3511 3 16 x 1 3 4 cotter pins after cylinders are installed 4 Tighten 3 4 hex nuts on u bolts AM2760 a BP3047 b BP3034 c BM3560 d BP3511 e ...

Page 46: ...els Inserting pivot brackets 1 Insert a AM5038 pivot arm bracket A into right hand side from the rear of the upright 2 Insert b AM5039 pivot arm bracket B into left hand side from the rear of the upright AM5038 a AM3039 b NOTE Left hand and right hand as viewed from the rear ...

Page 47: ... Position a AM5018 wheel leg bolt on spindle loop between pivot brackets 2 Insert b BP3140 3 4 x 2 1 2 hex cap screws AM5018 a 3 Secure with c BP3035 3 4 lock washers and d BP3034 3 4 hex nuts 4 Install e BP3516 1 1 4 x 1 x 1 tension bushing in wheel leg weldment BP3140 b BP3034 d BP3035 c BP3516 e ...

Page 48: ... upright cylinder pins and install b DP4485 3 3 4 x 12 rephasing cylinder on the right hand side from the rear Left hand from the rear Right hand from the rear DP4485 b AM3039 c BM3520 d DP4143 e Left hand from the rear 3 Install c AM3039 transport cylinder locks and secure with d BM3520 transport lock clip pins 4 Install e DP4143 10MJIC 8MSAE 90 degree adapters in both cylinders NOTE Left hand an...

Page 49: ...spindle AM5019 a 1 Mount a AM5019 single wheel bolt on adapter to wheel leg with b BP3140 3 4 x 2 1 2 hex cap screws c BP3035 3 4 lock washers and d BP3034 3 4 hex nuts 2 Turn set screws out and insert e AAM2709 1 3 4 x 11 611 hub and spindle 3 Allow 3 4 inch between the hub and bracket weldment BP3140 b BP3035 c BP3034 d AAM2709 e 3 4 ...

Page 50: ...k Procedures Illustrations 48 SubTiller II Assembly Hydraulic Single Gauge Wheels Mounting wheels 1 Remove wheel bolts and mount a AAM2766 9 5L 16 6 ply 15 x 6 x 6 wheel Valve stem to the outside AAM2766 a ...

Page 51: ...1 3 4 x 2 cylinder rod and secure with c BM3520 transport lock clip pins 3 Install d DP4143 10MJIC 8MSAE 90 degree adapters Right hand from the rear 4 Remove clevis and install a EM2697 hydraulic spacer 5 Remove upright cylinder pins and install b DP4486 4 x 12 rephasing cylinder on the left hand side from the rear 6 Install c AM3039 transport cylinder locks and secure with d BM3520 transport lock...

Page 52: ... 1 Mount a AM5020 dual wheel bolt on adapter 1 3 4 loop to wheel leg with b BP3140 3 4 x 2 1 2 hex cap screws c BP3035 3 4 lock washers and d BP3034 3 4 hex nuts 2 Turn set screws out and insert e AAM2709 1 3 4 x 11 611 hub and spindle 3 Allow 7 8 inch between the hub and bracket weldment AM5020 a BP3035 c BP3034 d BP3140 b AAM2709 e 7 8 ...

Page 53: ...Procedures Illustrations SubTiller II Assembly Hydraulic Dual Gauge Wheels Mounting wheels 1 Remove wheel bolts and mount a AAM2766 9 5L 16 6 ply 15 x 6 x 6 wheels Valve stem to the outside AAM2766 a AAM2766 a ...

Page 54: ...2 winged depth collar sets on each bracket 3 Place f AAM2098 4 x 6 SMV kit near center of tool bar Mount g AM4077 SMV bracket with b BP3045 3 8 x 6 W x5 Lu bolt c BP3002 3 8 lock washers and d BP3001 3 8 hex nuts AM2090 a 4 Attach h AP2543 SMV mounting socket to bracket with hardware provided 5 Install i AP2542 SMV sign to j AP2544 SMV mounting spade and insert into mounting socket BP3002 c BP3001...

Page 55: ...es Illustrations SubTiller II Assembly Hydraulic Gauge Wheels Mounting tongue assembly AM7224 a 1 Complete assembly of SubTiller before installing tongue assembly 2 Remove pull pins and install a AM7224 CAT III tongue ...

Page 56: ... a EM3735 bushing before attaching b AAM4768 turnbuckle assembly to 3rd link Secure with pull pin 2 Raise tongue and attach turnbuckle to hitch end with c BM3610 1 3 4 x 6 1 8 pin Secure with d BP3519 3 8 x 2 1 2 roll pin 3 Place tongue on support until jack is installed EM3735 a AAM4768 b BM3610 c BP3519 d Pull pin ...

Page 57: ...P3096 3 8 x 2 1 2 hexcapscrew two g BP3015 3 8 flat washers and h BP3003 3 8 hex lock nut h e 1 Position a AM2518 9TW 25DL top wing DL jack on tongue 21 3 4 from hitch plate on tongue weldment Insert b BP3099 5 8 x 6 W x 6 L u bolts Secure with c BP3038 5 8 hex nuts b a g BP3099 AM2518 21 3 4 BP3038 AM2526 BP3096 BP3015 BP3003 c d ...

Page 58: ...n a AP2150 1 Install a AP2150 20 000 transport chain in bottom hitch hole with b BM3610 1 3 4 x 6 1 8 pin Secure pin with c BP3519 3 8 x 2 1 2 roll pin 2 Attach d AP2850 CAT III perfect hitch with e BP3051 1 x 6 hitch pins Secure with f BP3511 3 16 x 1 3 4 cotter pins b BM3610 c BP3519 d AP2850 e BP3051 f BP3511 ...

Page 59: ...57 Task Procedures Illustrations SubTiller II Assembly Hydraulic Gauge Wheels Installing hose retainers 1 Mount a AP2282 1 4 x 6 hose retainers on both sides of the tongue a AP2282 1 ...

Page 60: ...AM2144 d h BP3500 1 Mount a AM2197 wrench storage bracket with b BP3045 3 8 x 6 w x 5 L u bolt c BP3002 3 8 lock washers and d BP3001 3 8 hex nuts Insert e AM4759 turnbuckle wrench into holder 2 Attach f AAM2424 hitch storage bracket with b BP3045 3 8 x 6 w x 5 L u bolt c BP3002 3 8 lock washers and d BP3001 3 8 hex nuts Secure g AM2144 clevis hitch to bracket with h BP3500 3 16 hair pin clip ...

Page 61: ...007 1 2 male tip quick coupler 8FP on hose 3 Attach a DP5094 3 8 x 276 23 0 hose to butt end of left hand cylinder Extend hose down left hand side of tongue to hitch a DP5094 NOTE Left hand and right hand as viewed from the rear Left hand Right hand Right hand Left hand a DP5094 b DP5011 4 Install c DP4007 1 2 male tip quick coupler 8FP on hose 5 Attach b DP5011 3 8 x 180 15 0 hose to butt end of ...

Page 62: ...AP2215 AP2231 AP2469 b AP2914 a AP2215 2 Decal BLU JET 3 x 8 b AP2914 1 Decal Warning High Pressure Fluid c AP2469 1 Decal Safety Chain d AP2231 1 Decal FEMA 2 1 2 x 1 1 2 e AP2222 1 Decal Stand Clear Of Tongue Tongue Light Assembly Hydraulic Single and Dual Gauge Wheels Decals ...

Page 63: ...0326 142000004 082000092 DP 4487 DP 4469 DP 4115 DP 4219 DP 4278 MFG Bore 4 Req 2 Req 4 Req TMC Stroke Piston Piston Rod Barrel Tie Rod Clevis Pin Cotter Pin PMS AM 2558 3 3 4 X 12 071800021 010700698 061800022 170301172 190400004 220001504 DP 4485 DP 4234 DP 3998 DP 4339 DP 4349 BP 3514 BP 3511 PMS AM 2552 4 X 12 071900273 010700698 061900598 170301172 190400004 220001504 DP 4486 DP 4232 DP 3998 ...

Page 64: ...on item 8 onto turndown with ID counter bore towards rod shoulder Take care not to pinch O ring between piston and rod shoulder Replace nut item 7 and secure 3 Apply light coat of grease to seals in gland item 6 and slip gland over rod end carefully so as not to damage seals Slip entire assembly into lightly oiled tube k item 3 piston first Insure tube slips up over OD seals of gland 4 Take total ...

Page 65: ...32 149 179 14 70 80 95 109 102 110 132 149 179 160 192 217 260 16 80 90 108 122 142 150 180 203 244 220 264 298 358 20 95 115 129 156 251 270 324 366 439 380 456 515 618 24 120 140 163 190 271 400 480 542 651 600 720 814 976 32 250 300 339 407 406 580 696 787 944 900 1080 1220 1464 800 880 1085 1193 1280 1440 1736 1953 1120 1240 1519 1681 1820 2000 2468 2712 1460 1680 1980 2278 2380 2720 3227 3688...

Page 66: ...ank wear plate on both sides of the shank Plates should touch weld on the foot of the shank 2 Position the plates 1 2 back from the leading edge of the shank Clamp plates and spot weld the rear of the plate in three places 3 Weld continuous bead down the front of the wear plate Spot Weld Continuous Weld 1 2 Wear Plate ...

Page 67: ...65 Task Procedures Illustrations SubTiller II 11 SubTiller II 5 Shank 30 51 1 2 51 1 2 60 30 30 60 11 SUBTILLER 5 SHANK 30 ...

Page 68: ...Task Procedures Illustrations 66 SubTiller II 11 SubTiller II 5 Shank 30 Single Hydraulic Wheels 60 30 30 60 42 42 11 SUBTILLER 5 SHANK 30 ...

Page 69: ...67 Task Procedures Illustrations SubTiller II 11 SubTiller II 5 Shank 30 Dual Hydraulic Wheels 60 30 30 60 45 45 11 SUBTILLER 5 SHANK 30 ...

Page 70: ...Task Procedures Illustrations 68 SubTiller II Notes ...

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