Bizerba FK 23 Operating Instructions Manual Download

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Meat and bone saw
Carneoline

Model FK 23

Operating instructions

6.066.98.5.10.05 en

Summary of Contents for FK 23

Page 1: ...Meat and bone saw Carneoline Model FK 23 Operating instructions 6 066 98 5 10 05 en ...

Page 2: ...lle Rechte vorbehalten All rights reserved Tous droits réservés Reservados todos los derechos Tutti i diritti riservati 08 2014 Bizerba GmbH Co KG 72336 Balingen P O Box 10 01 64 72301 Balingen Germany Telephone 49 7433 12 0 Fax 49 7433 12 2696 Email marketing bizerba com Internet www bizerba com ...

Page 3: ...10 05 en Chapter index About these instructions 1 About this machine 2 Safety instructions 3 Installation 4 Machine and operating elements 5 Operation 6 Troubleshooting 7 Maintenance 8 Technical data 9 Appendix 10 ...

Page 4: ...6 066 98 5 10 05 en ...

Page 5: ... of the machine environmental protection 2 4 3 Safety instructions 3 1 3 1 General notes on safety 3 1 3 2 Safety instructions for operation 3 2 3 3 Safety instructions for cleaning 3 2 3 4 Protective and safety equipment 3 3 3 5 Information plates on machine 3 4 4 Installation 4 1 4 1 Transport and storage 4 1 4 2 Installation and assembly 4 1 4 2 1 Installation requirements 4 1 4 2 2 Electrical ...

Page 6: ... Troubleshooting 7 1 7 1 Fault description 7 1 7 2 Procedure 7 1 8 Maintenance 8 1 8 1 Preparation for cleaning 8 1 8 2 Removing components 8 2 8 3 Cleaning 8 3 8 4 Cleaning plan Sawing 8 4 8 5 Preparing the machine for operation 8 6 8 6 Care of machine servicing maintenance 8 7 9 Technical data 9 1 9 1 Dimensions FK 23 9 1 9 2 Power supply 9 2 9 3 Ambient conditions 9 2 Appendix Declaration of co...

Page 7: ...are an integral part of the machine and must be stored close to the machine to be easily accessible to others If the machine is sold the owner s manual must be included in its entirety 1 2 Target group The machine may only be operated by trained personnel over the age of 14 This means that the operator has to be familiar with the contents of these operating instructions Installation maintenance an...

Page 8: ...es severe damage to health Measures to avoid the danger are specified WARNING Source of danger with medium risk with potentially threatening danger for personnel The consequences can be serious injuries damage to health serious damage to property Measures to avoid the danger are specified CAUTION Source of danger with slight risk with potentially threatening dan ger for personnel The consequences ...

Page 9: ...ommend using a special blade belt or saw blade The following may not be sliced sawn due to risk of injury and damage All products not included in the range of application All products that represent limit cases only with authorization of manufacturer Applications The meat and bone saw is suitable for installation in the sales or preparation area The use in wet areas is permitted with suitable elec...

Page 10: ...till periods The saw blade rotation can be adjusted by means of an adjustment device at the upper wheel All external machine components are made of stainless steel with the exception of the saw blade Work place related emission noise level value LpA 98 dB A The value takes into consideration an instable measuring of 3 dB Acoustic power level LwA 112 8 dB A The value takes into consideration an ins...

Page 11: ...figure shows an example 1 Deflection roller 2 ON OFF switch 3 Product pusher 4 Star knob material pusher 5 Spherical button material pusher 6 Work table 7 Disk deflector 8 Lever saw blade clamping unit 9 Saw blade 10 Drive disk 11 Adjustment device upper wheel 12 Handle 13 Star knob 14 Star knob protective rail 15 Protective rail with saw blade feed 16 Gauge plate 17 Star handle stop plate ...

Page 12: ...anty We are not responsible for damages caused by Non compliance with the instruction manual or unauthorized and incorrect electrical installation by the customer incorrect operation utilization contrary to terms and conditions structural modifications removal of protective devices use of replacement parts and accessory components or third party resources that are not Bizerba originals natural wea...

Page 13: ...nstructions FK 23 About this machine 6 066 98 5 10 05 en 2 5 2 Please contact your specialist in this case The application of these disposal regulations are based upon legal reg ulations of the respective country ...

Page 14: ...About this machine Operating instructions FK 23 2 6 6 066 98 5 10 05 en 2 ...

Page 15: ...e mains cable must be routed in a way that it is no cause of risk Protective devices must be checked every day with regards to function before start up Protective devices may not be removed modified or bypassed DANGER Open the electrical installation area Risk of life from electric current The electrical installation area may only be opened by Bizerba Service Pull power plug before moving the mach...

Page 16: ...ctive devi ces Do not put machine into operation with damaged or twisted saw door Always keep a certain distance to the saw blade use suitable feed units Wait until the saw blade comes to a standstill before removing product from working field Do not decelerate the running down saw blade through lateral pressure 3 3 Safety instructions for cleaning WARNING Saw blade Danger of cutting injury also i...

Page 17: ...N switch with protection function against unintended machine start increased actuating force OFF switch responds when slightly touched re duced actuating force Product pusher product feed unit and saw blade cover Protective bar height adjustable device with upper saw blade guide Correct functioning of the protective and safety equipment must be reg ularly checked Check if after opening the door th...

Page 18: ...r to cleaning and maintenance Authorized personnel only Operation cleaning sanitation and mainte nance of the machine must be performed by qualified and trained personnel only Fig 2 Warning sign Beware of hazardous electric charge Fig 3 Warning sign Flash sign Positions for the saw blade clamping unit chapter 5 5 Fig 4 Information plate Information plate Only use and service after the instruction ...

Page 19: ...achine may only operate when positioned on a level floor 4 2 Installation and assembly Installation putting into operation as well as instruction regarding operation cleaning maintenance care and servicing is initially carried out by the responsible Bizerba Custom er Service Agent or the Bizerba specialist 4 2 1 Installation requirements The installation surface needs to provide sufficient space D...

Page 20: ... Damage of electric components fire hazard Do not connect the machine to the power supply if the power sup ply data does not correspond to the machine s connection values Mains data must be identical Inform Bizerba Customer Service Installation of power supply provided by customer Installation of the power supply to connect our machines must be carried out in accord ance with country specific regu...

Page 21: ...provided by the responsible Bizerba service department or by a Bizer ba specialist Machine can only be operated if the saw door is closed Start test run check running direction switch on machine Press I green on the membrane keypad The lamp lights up white and the drive is in operation Fig 5 Transport direction Observe saw blade at the cutting point Saw blade and saw tooth direction should run fro...

Page 22: ...Installation Operating instructions FK 23 4 4 6 066 98 5 10 05 en 4 Pull out power plug Clean machine as per cleaning instructions ...

Page 23: ...The signal lamp lights up When slightly tapping the red foil key the drive turns off follow up time approx 3 4 sec 5 2 Gauge plate The adjustable gauge plate allows cutting of identical portions It can be moved by loosening the star knob Setting range is from 10 mm to 190 mm The gauge plate is removable and can be tilted in its end position Fig 7 Gauge plate 5 3 Product pusher When the machine is ...

Page 24: ... a de fined position Fig 8 Product pusher Sawing without using the product pusher is not permissible 5 4 Protective bar with saw blade guide The protective bar can be adjusted in height max 250 mm 3 For safety reasons and for better saw blade guiding it should always be adjusted to the respective product height 4 The protective bar is adjusted by loosen ing and clamping of the star knob The bar is...

Page 25: ...nit 5 6 Adjustment device for upper wheel The adjustment device consists of a locking lever and a threaded spindle with star knob It serves to change he axial position of the top wheel and consequently the running po sition of the saw blade 5 Locking lever 6 Threaded spindle with star knob Fig 11 Adjustment device 5 6 1 Change saw blade running The circular rotation of the blade is adjusted at the...

Page 26: ...icularly after a saw blade change Changing settings Fig 12 Adjust saw blade Loosen locking lever on rear side Turn the star knob to slightly change the position of the upper wheel Turn the disk wheels by hand and check effect Repeat process until the saw blade run is correct Fasten setting with locking lever 7 Upper wheel 8 Saw blade guide ...

Page 27: ...13 Insert cutlets Cutlets should be cut with the backbone resting on the table and pointing toward the saw blade Best cutting results are achieved with well cooled products which are quickly pushed through the blade Frozen meat marrow and long bones Fig 14 Insert marrow and long bones When sawing marrow and long bones first cut off the head of the bone in order to provide a proper contact sur face...

Page 28: ...ce to the saw blade use suitable in feed units Wait until the saw blade comes to a standstill before removing product from working field Do not decelerate the running down saw blade through lateral pressure Fig 15 Inserting the product Place product on table to the right of the saw blade Adjust protective bar to cutting height Set gauge plate to desired cutting width Take hold of the lever knob of...

Page 29: ...to the sawing field After cutting withdraw product move to wards gauge plate and repeat proce dure as described above Feed end pieces toward blade together with new product Switch off machine For periods during which the machine is not in use and after work is completed the saw blade should be without tension Bring clamping unit lever in position 0 see figure on page 5 3 For hygienic reasons empty...

Page 30: ...Operation Operating instructions FK 23 6 4 6 066 98 5 10 05 en 6 ...

Page 31: ...Close saw door properly Motor circuit breaker respon ded due to overload Let motor cool down for some time Bad cutting result Saw blade is dull Assemble new saw blade High cutting pressure and build up of odors Saw blade in reverse position tooth direction Correct position Saw blade flutters Saw blade is too long wrong product Position original saw blade Saw blade without tension Bring clamping un...

Page 32: ...Troubleshooting Operating instructions FK 23 7 2 6 066 98 5 10 05 en 7 ...

Page 33: ...nding on use and application frequency if extremely soiled several times a day after end of process after a longer down time WARNING Saw blade Danger of cutting injury also if saw blade is at standstill Wear cut proof gloves when cleaning and replacing the saw blade Store saw blades securily so that nobody can harm oneself Switch off machine Pull out power plug ...

Page 34: ...1 at handle magnetic lock Remove collecting bin 2 via the door Swivel product pusher 3 to the top and remove it from the bolt towards the left side Loosen saw blade bring clamping unit lever 4 in position 2 Remove saw blade 5 with both hands towards the front Danger of cutting injury also if saw blade is at standstill Store saw blade securely so that nobody can harm oneself Remove upper wheel 6 fr...

Page 35: ...ressure cleaner for cleaning Clean machine with low pressure smaller 30 bar Only clean membrane keyboard with a moist cloth Clean removable and non removable parts according to the cleaning plan See chap ter 8 4 Remove residues from products from any dismantled and fixed machine parts Apply cleaning detergent as per cleaning pan Rinse all disassembled and fixed machine parts with drinking water Ru...

Page 36: ...ing cloth low pressure foaming device smaller than 30 bar all disassembled and permanent parts of machine see comment Disinfect Additional measure 0 5 2 P3 alcodes Application time accord ing to product data sheet spray foam Manual spray device Low pressure foaming device Add safety dis tance to surface when spraying 0 30 m Recommended ap plication quantity 40 50 ml m 2 see comment Acid cleaning A...

Page 37: ...easures Cover the machine when the surroundings are cleaned with spray and or pressurized water Comment Appropriate precautionary measures have to be taken to ensure that no damage is done to the environment If cleaning agents are used that have not been recommended by the manufacturer damage can be caused to the machine which is no lon ger protected by guarantee The safety sheets and product shee...

Page 38: ...h the deflector 8 on the bearing bolt Push the saw blade deflector 7 on the bearing bolt Pay attention to inner and outer design Insert upper wheel 6 from top into bearing Hold saw blade 5 with both hands so that the tooth tips are directed towards the body Make sure the teeth in the right hand face downwards Danger of cutting injury also if saw blade is at standstill Move it into the table at the...

Page 39: ...oor Close saw door 1 at handle magnet lock The machine is ready for operation 8 6 Care of machine servicing maintenance The drive and the movable parts of the saw are maintenance free If saw blade is twisted after uninstalling it has to be replaced The following maintenance activities have to be carried out Replace saw blade if necessary Removing the saw blade see chapter 8 2 Mounting the saw blad...

Page 40: ...Maintenance Operating instructions FK 23 8 8 6 066 98 5 10 05 en 8 ...

Page 41: ...ons max space requirement Length 580 mm 22 8 Width 520 mm 20 5 Height 857 mm 33 7 Installation surface Length 350 mm 13 8 Width 360 mm 14 2 Cutting height max 250 mm 9 8 Slicing width 10 190 mm 0 4 7 5 Blade speed approx 17 m s 55 8 ft s Machine weight approx 54 kg 119 lbs Types of current voltag es power consumptions see rating plate ...

Page 42: ...Mains frequency 50 60 Hz Permissible tolerance of mains frequency 2 to 2 of nominal value Admissible distortion factor of mains voltage smaller equal 5 Leakage current protective conductor max 3 5 mA 9 3 Ambient conditions Ambient temperature for operation and storage 10 to 40 C 14 to 104 degF Humidity Protection class IP 55 Relative humidity for operation and storage 90 condensation of the unit i...

Page 43: ...Operating instructions FK 23 Appendix 6 066 98 5 10 05 en Appendix Declaration of conformity Declaration of conformity for plastic materials with direct food contact ...

Page 44: ...Appendix Operating instructions FK 23 6 066 98 5 10 05 en ...

Page 45: ...o the prototype described in the type examination certificate and the applica ble requirements in the following EC guidelines Machinery Directive 2006 42 EC Electromagnetic Compatibility Directive EMC 2014 30 EU Applied harmonized standards EMC DIN EN 61000 6 2 2006 03 and amendment 1 2011 06 DIN EN 55011 class A 2011 04 Authorized person for putting together the relevant technical documents Berth...

Page 46: ...1 on materials and articles made of plastic intended for contact with food For the plastic parts used which when properly used can come into contact with food lab oratory tests were performed by a certified test laboratory Both the total migration and the specific migrations are below the legal threshold values The materials and raw materials used conform to regulation EU No 10 2011 Specifications...

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Bizerba FK 23, Operating Instructions Manual

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