Jet 413452 Operating Instructions And Parts Manual Download

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Operating Instructions and Parts Manual

7x10-inch Gear Head Mitering Band Saw

Model HVBS-710SG

JET

427 New Sanford Road

LaVergne, Tennessee 37086

Part No. M-413452

Ph.: 800-274-6848

Revision C3 01/2021

www.jettools.com

This .pdf document is bookmarked

Summary of Contents for 413452

Page 1: ... Manual 7x10 inch Gear Head Mitering Band Saw Model HVBS 710SG JET 427 New Sanford Road LaVergne Tennessee 37086 Part No M 413452 Ph 800 274 6848 Revision C3 01 2021 www jettools com Copyright 2016 JET This pdf document is bookmarked ...

Page 2: ...nal action needed JET has Authorized Service Centers located throughout the United States For the name of an Authorized Service Center in your area call 1 800 274 6846 or use the Service Center Locator on the JET website More Information JET is constantly adding new products For complete up to date product information check with your local distributor or visit the JET website How State Law Applies...

Page 3: ...4 9 7 Blade installation replacement 14 9 8 Blade tension 15 9 9 Blade tracking 15 9 10 Test cutting to verify adjustment 16 9 11 Setting blade speed 17 9 12 Blade guide adjustment 17 9 13 Chip brush 17 9 14 Limit switch 18 10 0 Operating controls 18 11 0 Operation 18 11 1 Pre Operation inspection 18 11 2 Blade break in procedure 18 11 3 General operating procedure 18 11 4 Evaluating cutting effic...

Page 4: ...enance is complete 15 Make sure workpiece is securely clamped in the vise Never use your hand to hold the workpiece 16 Check coolant level frequently Replace dirty or weak coolant 17 Check damaged parts Before further use of the machine a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function Check for alignment ...

Page 5: ...d always make personal safety a priority If there are questions or comments please contact your local supplier or JET JET can also be reached at our web site www jettools com Retain this manual for future reference If the machine transfers ownership the manual should accompany it WARNING Some dust fumes and gases created by power sanding sawing grinding drilling welding and other construction acti...

Page 6: ...le work stop 11 Steel stand with coolant tank 12 Chip guide plate 13 Vise handwheel with quick release 14 Cast iron table 15 Adjustable floating vise 16 Fixed vise 17 Rotating disc hub for miter cuts 6 0 Specifications Model Number HVBS 710SG Stock Number 413452 Materials Frame cast iron Table cast iron Blade wheels cast iron Base steel Vertical cutting plate steel Blade included bi metal variable...

Page 7: ...ump Horsepower 1 8 HP Phase single Voltage 115 230 V Cycle 60Hz Listed FLA full load amps 0 5 0 25 A Weights Net Weight 396 lb 180 kg Shipping Weight 462 lb 210 kg Dimensions Blade 3 4 W x 0 035 T x 93 L 19 x 0 9 x 2360 mm Blade wheel diameter 11 1 2 292 mm Vise jaw height 4 102 mm Vise jaw depth 7 180 mm Table size LxW 17 x 7 432 x 178 mm Table height from floor horizontal 22 7 8 580 mm Vertical ...

Page 8: ...If you do not see a part below check the machine some parts may have come pre assembled to the saw Refer to Figures 2 and 3 1 Band Saw 1 Workstop bar A 1 Workstop B 1 Workstop rod C 1 Filter screen D 1 Splash guard E 1 Vertical cutting plate F 1 Handle G 1 Axle H 2 Wheels I 2 Stand sides J 2 Stand ends K 1 Support post L 1 Instructions and Parts Manual not shown 1 Warranty Card not shown Hardware ...

Page 9: ...ing saw to pallet 4 Use properly rated lifting equipment hoist or forklift with straps placed beneath cast iron portion of saw 5 Position saw atop base and secure with four screws and washers HP 1 6 7 6 Install work stop assembly A B C into hole on saw base 7 Install handle G and place filter screen D over coolant drain hole in pan 8 Remove shipping bracket x Retain this piece in case you must tra...

Page 10: ...lace a level on vertical cutting plate Figure 7 8 Loosen hex nut M Figure 8 and turn stop screw N as needed until cutting plate is level Tighten hex nut 9 Close valve on cylinder lever perpendicular to cylinder to secure bow in position Reinstall seat plate before using bow in horizontal position Figure 7 Figure 8 7 5 Vertical support post This is mounted to rear of band saw to help stabilize saw ...

Page 11: ...ric shock This tool is equipped with an electric cord having an equipment grounding conductor and a grounding plug The plug must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances Do not modify the plug provided if it will not fit the outlet have the proper outlet installed by a qualified electrician Improper connection of th...

Page 12: ...ith the 230V contactor separate purchase p n HVBS710S 250N See your dealer or call JET to order 3 The plug on the end of the motor cord must be replaced with a UL CSA listed plug rated for 240V 4 Change the wiring inside the junction box of the coolant pump according to the diagram found there Figure 12 Figure 13 8 3 Extension cords The use of extension cords is discouraged try to position equipme...

Page 13: ... bed against the blade and the fixed vise jaw The square should lie along entire length of jaw and blade without a gap 3 If adjustment is necessary loosen screws holding vise C Figure 15 and shift vise until it aligns with square 4 Retighten screws Figure 15 9 3 Vise positioning Keep hands away from blade while adjusting vise Do not make any adjustments to vise while the machine is running The vis...

Page 14: ...l the amount of weight the saw bow puts on the workpiece when the hydraulic control valve is fully open The hydraulic cylinder will not compensate for improper counterbalance If the spring is not set properly one can expect poor performance crooked cuts tooth stripping stalling and or the blade running off the wheels Spring tension has been set by the manufacturer and should not require adjustment...

Page 15: ...rking with sharp blade Blade tension is vital to achieving proper results from the band saw For shipping purposes the blade may not be at full tension verify tension before operating Proper blade tension is 1550 to 1760 kg cm2 22000 25000 lb in2 as measured on a blade tension gauge not provided To set tension without the use of a tension gauge 1 Disconnect machine from power source 2 Install blade...

Page 16: ... Repeat the insertion of paper between wheel flange and blade until paper is cut into two pieces NOTE You may have to repeat the check with the paper several times before the blade and the flange cut the paper into two pieces Do not hurry the adjustment Patience and accuracy here will pay off with better more accurate quieter cutting and longer machine and blade life 9 When the paper is cut back o...

Page 17: ...will still turn freely with this clearance If the clearance is incorrect the blade may track off the drive wheel 1 Disconnect machine from power source 2 Raise bow to vertical and secure in place by turning off hydraulic cylinder 3 Loosen socket head cap screw B Figure 25 and adjust guide assembly until back roller bearing C is slightly contacting back edge of blade 4 Loosen nut D and rotate eccen...

Page 18: ...g correctly on wheels 4 Side and rear blade guide bearings are properly adjusted 5 Coolant level is sufficient 6 Saw is properly lubricated 7 Do not begin cut on a sharp edge file edge first 11 2 Blade break in procedure New blades are very sharp and therefore have a tooth geometry which is easily damaged if a careful break in procedure is not followed Consult the blade manufacturer s literature f...

Page 19: ...aluating cutting efficiency Is the blade cutting efficiently The best way to determine this is to observe the chips formed by the cutting blade If chip formation is powdery then the feed rate is much too light or the blade is dull If chips formed are curled but colored that is either blue or straw colored from heat generated during the cut then the feed rate is too high If chips are slightly curle...

Page 20: ... 90W oil 6 Reinstall vent plug B Completely drain and refill gear box oil after the first 90 days of operation Thereafter change every six months Periodically after draining remove screws cover and gasket and wipe out residual oil from gearbox interior with a rag before refilling Also do this if changing oil brands 13 0 Troubleshooting the HVBS 710SG Trouble Probable Cause Remedy Motor will not st...

Page 21: ...de rubs on wheel flange Adjust blade tracking Teeth too coarse for material Use appropriate blade for material being cut Teeth in contact with workpiece before saw is started Start motor before blade contacts workpiece Blade guides are misaligned Adjust blade guides as needed Blade too thick for wheel diameter Use thinner blade Cracking at weld poor annealing of blade Replace blade Premature blade...

Page 22: ...through Friday 8 00 a m to 5 00 p m CST Having the Model Number and Serial Number of your machine available when you call will allow us to serve you quickly and accurately Non proprietary parts such as fasteners can be found at local hardware stores or may be ordered from JET Some parts are shown for reference only and may not be available individually ...

Page 23: ...23 14 1 1 HVBS 710SG Table and Stand Assembly Exploded View ...

Page 24: ...24 14 1 2 HVBS 710SG Bow Assembly Exploded View ...

Page 25: ...0031 Flat Washer 5 16 8 21 1 TS 0720081 Spring Washer 5 16 4 22 TS 0561021 Hex Nut 5 16 4 23 HVBS710S 23G Door 1 24 HVBS710S 24 Pin 2 25 HVBS710S 25 Lock Knob 1 4 x 3 4 1 26 HVBS710S 26 Filter 1 27 HVBS710S 27 Bracket 1 28 HVBS710S 28 Bracket 1 29 HVBS710S 29 Chip Guide Plate 1 30 TS 0081031 Hex Cap Screw 5 16 x 3 4 2 31 TS 0561021 Hex Nut 5 16 2 31 1 TS 0720081 Spring Washer 5 16 2 32 TS 0680031 ...

Page 26: ... Key 5 x 20mm 1 86 HVBS710S 86 Lead Screw Bracket 1 87 HVBS710S 87 Acme Nut 1 88 HVBS710S 88 Button 1 89 HVBS710S 89 Retainer 1 90 TS 2361051 Spring Washer M5 1 91 HVBS710S 91 Round Head Screw M5 x 8 1 92 TS 1506031 Socket Head Cap Screw M12 x 30 2 93 TS 0720111 Spring Washer 1 2 2 94 HVBS710S 94 Top Support 1 95 TS 0081031 Hex Cap Screw 5 16 x 3 4 2 96 TS 0720081 Spring Washer 5 16 2 97 HVBS710S ...

Page 27: ...3 Bearing Pin 8 mm 2 144 HVBS710S 144 Adjustable Blade Seat Rear 1 144 1 HVBS710S 144 1 Adjustable Blade Seat Front 1 145 TS 0561032 Hex Nut 3 8 24UNF 4 145 1 TS 0720091 Spring Washer 3 8 4 146 HVBS710S 146 Eccentric Shaft Assembly 2 146 1 HVBS710S 146 1 Center Shaft Assembly 2 147 HVBS710S 147 Vertical Cutting Plate 1 147 1 HVBS710S 147 1 Seat Plate 1 147 2 TS 081F031 Flat Head Screw 1 4 x 1 2 2 ...

Page 28: ...her 8 mm 2 193 HVBS710S 193 Key 5 mm 1 194 1 HVBS710SG 328 Worm Shaft 1 195 1 HVBS710SG 195 1 Gear Flange 1 195 2 TS 1503051 Socket Head Cap Screw M6x20 1 196 1 HVBS710SG 196 1 Gear Box Assembly serial 150400354 and lower 1 196 1 HVBS710SG 196 1N Gear Box Assembly serial 150600355 and higher 1 197 HVBS710S 197 Splash Guard Front 1 198 TS 0680021 Flat Washer 1 4 2 199 TS 0720071 Spring Washer 1 4 2...

Page 29: ...29 14 2 1 HVBS 710SG Gearbox Assembly Exploded View ...

Page 30: ... HVBS710SG 315 Adjustable Bracket 1 16 HVBS710SG 316 Key 6x6x12 1 17 HVBS710SG 317 Bushing 1 18 HVBS710SG 318 Drain Plug 1 4 1 20 HVBS710SG 320 Worm Gear 1 21N HVBS710SG 321N Input Gear 1 24 HVBS710SG 324 Motor Cover 1 26 HVBS710SG 326 Set Pin 6x15 2 27 HVBS710SG 327 O Ring G60x3 5 1 28 HVBS710SG 328 Worm Shaft 1 29 HVBS710SG 329 Gear Flange 1 30 TS 1503051 Hex Socket Head Cap Screw M6x20 1 31N HV...

Page 31: ...31 15 0 Electrical Connections for HVBS 710SG ...

Page 32: ...32 427 New Sanford Road LaVergne Tennessee 37086 Phone 800 274 6848 www jettools com ...

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