Bison HHBD01SK-01 User Manual Download

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THIS OPERATOR’S MANUAL IS EFFECTIVE

FOR THE FOLLOWING MODELS:

1 – 5 TON CAPACITY

3 – PHASE 230V/ 460V

SINGLE & DUAL SPEED MODELS

ELECTRIC CHAIN HOIST USER MANUAL

Summary of Contents for HHBD01SK-01

Page 1: ...1 THIS OPERATOR S MANUAL IS EFFECTIVE FOR THE FOLLOWING MODELS 1 5 TON CAPACITY 3 PHASE 230V 460V SINGLE DUAL SPEED MODELS ELECTRIC CHAIN HOIST USER MANUAL...

Page 2: ...16 Advisory Page 16 MAINTENANCE Inspection Periods Page 17 Hoist Brake Page 18 Load Chain Page 19 Trolley Brake Page 20 Contactor Inspection Page 20 Hook Inspection Page 21 DIAGRAMS Hoist Housing Ass...

Page 3: ...2 1 65 1 38 HHBD05SK 02 5 38 58 30 91 15 55 17 00 11 50 2 36 1 65 1 69 Product Code Capacity Standard Lift Height Push Button Cord Lifting Speed Motor Output Control Voltage Lifting Motor Rated Curren...

Page 4: ...09 HHBD05SK 02 WPC05 5 37 30 91 15 55 15 5 2 36 1 65 5 5 1 69 6 14 11 65 5 59 9 09 Product Code Capacity Standard Lift Height Push Button Cord Lifting Speed Motor Output Motor Rated Current amps Load...

Page 5: ...01D 2 20 17 14 4 4 6 2 01 110 7 4 4 5 2 6 10 x 30 1 196 20 HHBDSK03 01D 3 20 17 24 4 8 4 02 110 8 5 12 6 5 8 5 11 2 x 34 1 330 70 HHBDSK05 02D 5 20 17 7 2 2 3 4 02 110 8 5 12 6 5 8 5 11 2 x 34 2 412...

Page 6: ...1 80 28 0 5 3 23 12 00 321 9 HHBDSK03 01D WPC03D 3 20 17 24 4 8 4 02 110 8 5 12 6 5 8 5 11 2 x 34 1 64 24 0 5 3 94 12 00 478 4 HHBDSK05 02D WPC05D 5 20 17 7 2 2 3 4 02 110 8 5 12 6 5 8 5 11 2 x 34 2...

Page 7: ...ist is wired as standard from the factory for an incoming power supply of 460v The Red wire 0V of the transformer is connected to T2 of the reversing contactor The Blue wire 460V is connected to T3 of...

Page 8: ...ate to the left of the hoist panel 1 set will be red wires and the other set will be black wires The red wires will be for slow and the black wires will be for fast Connect each set as you would a sin...

Page 9: ...e hoist is not functioning it may be because your phases are reversed This can be checked by opening the front cover of the hoist There you will find a small white relay with led lights on it If the f...

Page 10: ...that houses the trolley contactors This is done for transportation and site fitment purposes allowing the trolley to be separated completely during installation without the cable hindering the instal...

Page 11: ...11 HOIST MOTORIZED TROLLEY ASSEMBLY INSTALLATION...

Page 12: ...u will need to lay out the trolley to measure the number of spacers you will need Connect the 2 trolley plates together by inserting the shaft into the plates Take note of the guide rollers on each pl...

Page 13: ...w mounted to the hoist must be kept spread wide enough to fit the wheels inside the beam 8 Once the wheels are inside the beam you can push the trolley together 9 Fit the left over spacers on the outs...

Page 14: ...ge X 16 If your trolley s directions are not correct wiring changes in the trolley will need to made TROLLEY DIRECTION CHANGE If after having wired the trolley in and you find that directions are wron...

Page 15: ...ped together and 3 red cables crimped together These must be left crimped together if the host and trolley are running on 460v 3 There are 6 cables already connected to the terminal strip from trolley...

Page 16: ...nce should the friction clutch be allowed to slip for more than a few seconds 2 Before picking up a load check to see that the hoist is directly overhead Avoid off center loading of any kind 3 Take up...

Page 17: ...Duty Service weekly to monthly Severe Duty Service daily to weekly Special Duty Service recommend being inspected by a qualified individual before and after each operation Periodic Qualified individu...

Page 18: ...idence of wear corrosion cracks or distortion to parts such as load blocks suspension housing chain attachments clevises coupling suspension bolts shafts gears bearings pins and rollers Evidence of da...

Page 19: ...set If the gap will not set disassemble the motor brake and inspect all motor brake parts and the order If necessary replace the brake drum or motor cover If the electric chain hoist is mounted to an...

Page 20: ...e of the original value If the measurement reading is less than the 10 tolerance the chain must be discarded GEAR BOX OIL INSPECTION The hoist features a friction clutch Ensure the oil reservoir is al...

Page 21: ...trolley brake lining as standard is 0 28 inches If the trolley brake lining is less than 0 20 inches it should be replaced The trolley brake is non adjustable CONTACTOR INSPECTION Refer to the chart b...

Page 22: ...aches the value in column Replace or greater the hook needs to be replaced immediately Ensure the hook has a safety latch and that it is not bent or damaged that could result in an application to slip...

Page 23: ...23 HOIST HOUSING ASSEMBLY Diagram A...

Page 24: ...T SCREW 8 RUBBER SEAL 32 FAN 9 GEAR BOX CASTING PT 1 33 SEAL 10 GEAR BOX GASKET 34 KEY 11 GEAR BOX CASTING PT 2 35 FAN WASHER 12 RUBBER SEAL 36 SNAP RING 13 OIL INSPECTION PLUG 37 FAN COVER 14 MOTOR G...

Page 25: ...25 HOIST GEAR ASSEMBLY Diagram B...

Page 26: ...27 SNAP RING 4 SNAP RING 5 BALL BEARING 6 OIL SEAL 7 BALL BEARING 8 THRUST NEEDLE BEARING 9 THRUST PLATE 10 GEAR ASSEMBLY 11 BEARING 12 SOCKET SCREW 13 SPRING WASHER 14 GEAR PLATE 15 SLOTTED PIN 16 OI...

Page 27: ...27 HOIST CHAIN REEVING ATTACHMENTS Diagram C TROLLEY COUPLING 5 TON TOP HOOK COUPLING 2 CHAIN FALL 5 TON BOTTOM HOOK 2 CHAIN FALL 1 3 TON BOTTOM HOOK 1 CHAIN FALL...

Page 28: ...K POCKET WHEEL 4 SHAFT PLUG 27 BOTTOM BLOCK SHAFT 5 OIL SEAL 28 SPLIT WASHER 6 SCREW 29 NUT 7 LOAD BEARING SHAFT 30 CHAIN COLLAR ASSEMBLY 8 O RING 9 SHAFT KEY PLATE 10 SPLIT WASHER 11 SCREW 12 SUPPORT...

Page 29: ...29 HOIST CHAIN ENTRY LIMIT SWITCH ASSEMBLY Diagram D...

Page 30: ...OP SPRING 2 CHAIN GUIDE ROLLER 10 SINGLE FALL BOTTOM HOOK SPRING 3 ROLLER PIN 11 TWO FALL BOTTOM HOOK SPRING A 4 CHAIN GUIDE CASTING 12 TWO FALL BOTTOM HOOK SPRING B 5 SPRING WASHER 13 SCREW 6 SOCKET...

Page 31: ...31 MOTORIZED TROLLEY ASSEMBLY Diagram E...

Page 32: ...32 GEAR SHAFT 9 MOTOR COVER 33 GEAR 10 MOTOR STATOR 34 SELF LOCKING NUT 11 BRAKE SPRING 35 COLLAR SPACER 12 ROTOR ASSEMBLY 36 SPLIT PIN 13 BALL BEARING 37 TROLLEY SHAFT 14 MOTOR COVER PLATE 38 SOCKET...

Page 33: ...ART NAME 49 ELECTRICAL CONTROL CASE COVER ASSEMBLY 56 TROLLEY WHEEL WASHER 50 ELECTRICAL CONTROL CASE COVER 57 TROLLEY WHEEL 51 SPRING WASHER 58 BALL BEARING 52 SOCKET BOLT 59 CIRCLIP 53 SOCKET BOLT 6...

Page 34: ...34 SINGLE SPEED HOIST Wiring Diagram 1 2 3 5 Ton Models...

Page 35: ...35 DUAL SPEED HOIST Wiring Diagram 1 Ton Model...

Page 36: ...36 DUAL SPEED HOIST Wiring Diagram 2 3 5 Ton Model...

Page 37: ...37 SINGLE SPEED HOIST TROLLEY Wiring Diagram 1 2 3 5 Ton Models...

Page 38: ...38 DUAL SPEED HOIST TROLLEY Wiring Diagram 1 2 3 5 Ton Models...

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