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MODEL 550  

AUTOMATIC AIRLESS SPRAY GUN

6700-0000-5 – FOR PROFESSIONAL USE ONLY

WARNING — HIGH PRESSURE — WARNING

MAXIMUM WORKING PRESSURE UP TO 3000 POUNDS PER SQUARE INCH

• DO NOT POINT SPRAY GUN AT ANY PART OF THE HUMAN BODY

• FLUID UNDER HIGH PRESSURE CAN PENETRATE THE SKIN AND CAUSE SEVERE INTERNAL INJURY

• IN CASE OF INJURY OBTAIN MEDICAL ATTENTION IMMEDIATELY 

• BE SURE TO REPORT NATURE OF INJURY AND TYPE OF FLUID OR SOLVENT TO THE DOCTOR

Be sure you understand ALL of the following instructions thoroughly 

BEFORE operating any part of the airless equipment system. 
CONSULT YOUR BINKS REPRESENTATIVE TO CLEAR UP ANY ITEMS 
OF INSTRUCTION YOU DO NOT UNDERSTAND.

1.  

UNDER NO circumstances should the spray gun be carelessly 
handled nor its spray (even when the nozzle is removed) directed 
at close proximity to any part of the human body.

2.   DO  NOT  operate airless spray gun with tip guard housing 

removed or altered. 

3. 

 

NEVER clean, change, or remove the nozzle from the 

spray gun without first doing the following:

  a.   Shut off pump and, in addition, unplug electrical cord or turn 

off air supply.

  b.   Release fluid pressure in the entire system, from pump or 

supply line to spray gun.

4.   NEVER attempt to force the flow of liquid backward through the 

gun (blowback) with your finger, hand, or hand-held object 
pressed against the gun nozzle.

5.   NEVER plug a hose leak with your finger, with adhesive tape, or 

other “stop-gap” device.

6.   NEVER operate the airless system with a defective hose. ALWAYS 

replace the defective hose immediately. For continuing safety, 
users are urged to:

 a. 

 ALWAYS handle carefully all hose connections, joints, and 
seating surfaces on the spray gun to prevent damage.

 b. 

 NEVER kink or bend the fluid hose into less than a four inch 
radius.

 c. 

 FREQUENTLY check the hose for kinks or abrasions. These 
may develop into a rupture.

 d. 

 NEVER use standard hardware to modify the airless system. 
ALWAYS use Binks high pressure fittings only.

7.   The airless pump must be grounded before operating the airless 

spray system.

Your new Binks 550 Automatic Airless Spray Gun has been 
thoroughly tested before leaving the factory. No adjustments are 
required before spray operations begin other than installing the 
nozzle tip selected. The gun body has four holes which allow the 
material body to be mounted in any of four positions for convenient 
fluid hose hookup.
The following steps are recommended for obtaining best results from 
your spray gun:
 1.   Install spray gun on gun mount and tighten the set screw (9) 

securely. 

Note:

 The mounting hole is 1/2" diameter.

 2.   Connect air hose to fitting (16). The gun is actuated by air 

pressure from a 3-way valve. The valve provides air to trigger, 
shut-off, and exhausts air from the gun. The gun should be 
limited to 200 cycles per minute (maximum). Approximately 40 to 
60 psi air pressure is required to operate the spray gun; however, 
use the minimum air pressure required.

 3.   Connect high pressure airless fluid hose to the gun material body 

assembly (7) and tighten.

 4.   Remove tip guard assembly (4), nozzle tip, and gasket (3) from 

spray gun (or remove Twist-Tip if used). Turn on air supply to 
operate air valve to spray gun. Turn on material supply very 
slowly and allow spray gun to trigger a few times to purge any 
entrapped air in fluid system.

 5.   Shut fluid supply and air supply OFF.
 6.   Replace gasket (3), nozzle tip, and tip guard assembly (4) 

(or Twist-Tip) as per safety procedure described in paragraph 3 
above.

 7.   Turn air and fluid supply ON and check the spray pattern for 

proper atomization.

 8.   The spray gun nozzle should be located at such a distance to the 

product where maximum fan pattern width is evident. This is 
usually 8" to 14". The spray pattern may be positioned either 
vertically or horizontally by rotating nozzle tip (or the Twist-Tip).

 9.   “Hour glass” or “tails” on the spray pattern normally indicates too 

low a fluid pressure for the nozzle tip being used; or, the material 
is too viscous.

 10.  A distorted spray pattern usually means a plugged or worn nozzle 

tip.

 11.  Using excesive fluid pressure will only cause undue wear of the 

nozzle tip.

INSTALLATION AND OPERATING INSTRUCTIONS

NOTE

When the pattern is right, the pressure is right. Excessive 

fluid pressure will only distort the spray pattern.

77-2120-R16  (9/2018)

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www.carlisleft.com

EN

SERVICE MANUAL

Summary of Contents for 550

Page 1: ...c Airless Spray Gun has been thoroughly tested before leaving the factory No adjustments are required before spray operations begin other than installing the nozzle tip selected The gun body has four holes which allow the material body to be mounted in any of four positions for convenient fluid hose hookup The following steps are recommended for obtaining best results from your spray gun 1 Install...

Page 2: ...RE RELIEF PROCEDURE Always follow the pressure relief procedure in the equipment instruction manual NOISE HAZARD You may be injured by loud noise Hearing protection may be required when using this equipment STATIC CHARGE Fluid may develop a static charge that must be dissipated through proper grounding of the equipment objects to be sprayed and all other electrically conductive objects in the disp...

Page 3: ...8 FITTING 1 8 NPT x 1 4 NPS 1 17 54 3055 WASHER 1 18 54 3053 PACKING 1 19 54 3059 BEARING SCREW ASSEMBLY 1 20 54 3056 STEM 1 21 54 2964 GLAND NUT 1 22 54 2949 GLAND SET 1 23 54 2928 SET CAP 1 PARTS LIST When ordering please specify Part No Also available in 54 3121 Repair Kit Please order separately Furnished with Wire Assembly 6 BINKS MODEL 550 AUTOMATIC AIRLESS SPRAY GUN 5 2 23 3 4 7 1b 8 9 11 1...

Page 4: ...lly remove the cap 10 The spring 13 is under tension and will come out when cap 10 is removed 4 Remove nut 14 and lockwasher 15 The back plate 12 diaphragm 11 and washer 17 may be removed at this time 5 Loosen the wire assembly nut 6 from the stem 20 6 Loosen and remove the bearing screw assembly 19 and the stem 20 from spray gun The packing 18 should also be inspected at this time If worn replace...

Page 5: ...CE FAN WIDTH PART STAMPED ORIFICE 12 FROM NUMBER NUMBER INCHES SURFACE 9 1170 9 1170 011 8 10 9 1180 9 1180 011 10 12 9 1360 9 1360 013 10 12 9 1380 9 1380 013 12 14 9 1550 9 1550 015 8 10 9 1560 9 1560 015 10 12 9 1590 9 1590 015 14 16 9 1840 9 1840 018 10 12 9 1860 9 1860 018 12 14 9 2180 9 2180 021 16 18 9 2640 9 2640 026 12 14 9 4340 9 4340 043 12 14 SURFACE COATING FAN WIDTH ORIFICE SIZE in i...

Page 6: ...NOTES EN 77 2120 R16 9 2018 6 8 www carlisleft com ...

Page 7: ...NOTES EN 77 2120 R16 9 2018 7 8 www carlisleft com ...

Page 8: ...tions Region Industrial Automotive Automotive Refinishing Americas Tel 1 800 992 4657 Tel 1 800 445 3988 Fax 1 888 246 5732 Fax 1 800 445 6643 Europe Africa Middle East India Tel 44 0 1202 571 111 Fax 44 0 1202 573 488 China Tel 8621 3373 0108 Fax 8621 3373 0308 Japan Tel 81 45 785 6421 Fax 81 45 785 6517 Australia Tel 61 0 2 8525 7555 Fax 61 0 2 8525 7575 Carlisle Fluid Technologies is a global l...

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