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Summary of Contents for Metvisa FTG.150B

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Page 2: ...ials ensure superior products consumed in Brazil and in more than 25 countries worldwide THE RELIABILITY AND CERTAINTY OF A GOOD PRODUCT ARE IN THE NAME IMPORTANT PRODUCT FOR PROFESSIONAL USE DO NOT USE BEFORE READING THE MANUAL CAREFULLY IN CASE OF QUESTIONS PLEASE CONTACT US IMG BRASIL Gastronomy Machinery Industry Ltda CNPJ 11 193 347 0001 14 CREA 131726 3 Road Antônio Heil KM 23 Nº 5825 Neighb...

Page 3: ...ating Procedures 21 5 Cleaning and Maintenance 24 5 1 Cleaning Procedures and Products Used 24 5 2 Maintenance and Behavior in Case of Breakdowns 25 5 3 Prolonged Interruption in Use of Equipment 26 6 Analysis and Troubleshooting 26 6 1 Problems possible causes and solutions 26 7 Appliance Life and Components 28 8 Applicable standards 29 9 ANNEXES 30 Electrical Schematic Voltage 110 V or 127 V 60 ...

Page 4: ...ng the oven The operator must always be aware of situations that can cause a risk of accidents and avoid them For example turning the equipment on even with gas leakage Gas in the environment causes intoxication fire and explosion hazards After being held to read and answered all the questions this manual must be stored carefully in place of easy access known by all the people who will operate the...

Page 5: ...vents access to the burner drawer protecting the user from flames during use 3 Door with safety system that automatically turns off the fan and the heating of the oven when it is open Because it is tempered glass and has lighting the door allows you to visualize the foods being baked without having to open it 4 Stand with the appropriate height for the use of the equipment following requirements f...

Page 6: ...al or tampering of any of the safety systems can cause serious accidents Components used for safety against electrical hazards have been selected in accordance with applicable standards Given the perfect insulation of all the electrical parts and the excellent resistance of all the materials used this unit is able to carry out the works to which they are proposed CAUTION Whenever any item regardin...

Page 7: ... Tempered glass Halogen lamp Carbon steel with high temperature paint Silicone Carbon steel with epoxy paint FTG 150BT FTG 300BT Stainless steel Stainless steel Stainless steel Stainless steel structure Tempered glass Halogen lamp Carbon steel with high temperature paint Silicone Carbon steel with epoxy paint The following are the main components of the equipment Note For exploded design with spar...

Page 8: ...0 1 7 FTG300B127M605 127 MF 60 7 2 1850x1810x2200 269 300 10 580x700 FTG300B220M605 220 MF 60 4 1 FTG300B110M604 110 MF 60 7 2 FTG300B220M501 220 MF 50 4 6 FTG300B220M502 220 MF 50 4 6 FTG300B220M504 220 MF 50 4 6 FTG300B220M604 220 MF 60 4 1 FTG300BT127M605 127 MF 60 7 2 1850x1810x2200 270 300 10 580x700 FTG300BT220M605 220 MF 60 4 1 FTG300BT110M604 110 MF 60 7 2 FTG300BT220M501 220 MF 50 4 6 FTG...

Page 9: ...ons Dispose of the product correctly to help protect the environment For more information on recycling contact your local authorities waste disposal service or the shop where you purchased the product 3 Installation 3 1 Equipment Layout In the installation it is essential to make this manual available to the professionals who will do the same To facilitate transportation the FTG model oven 150 is ...

Page 10: ...10 Follow the guidelines below to assemble the stand ...

Page 11: ...safety the equipment should be positioned in a sufficiently wide area with a well leveled dry and stable floor away from sources of heat and humidity and where there is no heavy traffic Install your equipment leaving a free area at the front a distance of at least 50 cm on the left and rear side and 1 m on the right side for gas installation The area must have sufficient space for inspection maint...

Page 12: ... at least 1 5 m away from electrical outlets circuit breakers switches or any spark or flame device where they may come into contact with LPG gas causing serious injury to the operator Do not install near flammable materials or products CAUTION The installation and the place where the appliance is to be disposed of must comply with the rules of risk prevention and safety at work Regulatory standar...

Page 13: ... mA CAUTION It is recommended that the water be connected directly from the water box so as not to generate a high pressure or that it has variation as in the public network Very high water boxes should also be avoided It is also recommended to install a filter to eliminate water impurities avoiding the calcification and internal corrosion of the equipment Install a water log on the grid to allow ...

Page 14: ... there is a corresponding marking of each one Phase Ground and Neutral just below each pin It is mandatory to make a good ground connection according to the current regulations CAUTION In order to avoid accidents it is mandatory to connect the ground wire to all types of voltage Never connect the ground wire to the neutral wire of the mains water pipes gas pipes etc For correct grounding consider ...

Page 15: ...ge the voltage in your equipment contact the manufacturer or your authorized dealer CAUTION Before connecting your appliance always check that the mains voltage is the same as the voltage of the equipment If it is not the same contact the manufacturer or your authorized dealer The power supply voltage of this equipment is 127 V 60 Hz 110 V 60 Hz or 220 V 60 Hz or 50 Hz single phase as may be verif...

Page 16: ... cylinders P13 IMPORTANT The natural gas kit is an optional item and does not accompany the pressure regulator and hose connection The installation must be direct to the gas inlet valve The kit should be installed with the following recommendations Gas canister 02 cylinders with a minimum mass of 13 kg code P13 of LPG liquefied petroleum gas will be required for this equipment The cylinders must c...

Page 17: ...low in the liquid phase canceling the function of the pressure regulator which can cause serious accidents Install the gas cylinders in the maximum distance allowed by the length of the hose approx 80 cm Never install the can next to heated surfaces and keep the gas conductive hose shielded from heat to avoid melting resulting in fire or other accidents CAUTION This equipment operates with LOW PRE...

Page 18: ...ld instruct the user about the correct operation of the equipment and should give you this instruction manual The user must be informed of the necessary safety measures and must respect them as well as all the measures described in this manual 4 Use of Equipment 4 1 Utility general This equipment is intended to bake breads pizzas snacks and confectionery products in 4 2 Commands The equipment cons...

Page 19: ...not being used Controller Used to program temperature cooking time and steam The following is the description for each function 1 Display that indicates the temperature present in the temperature sensor or the programmed temperature 2 Display indicating elapsed time or programmed time 3 Led timer indicator 4 Timer key activates or cancels the timer 5 Steam output indicator light on 6 Single steam ...

Page 20: ... each cycle confirm with The controller has a system that checks for possible equipment failure These faults can be seen in the display Check the description for each failure Display Description The controller detected that the flame sensor shows a short circuit with the burner Check if the flame sensor is touching the burner or if there is any point in the sensor wiring short circuit to the equip...

Page 21: ...that your equipment will be available for use Operation The equipment can only be operated a FTG checking the correct arrangement of the equipment instructed in item 3 1 and a FTG following the precautions and recommendations of the hydraulic installation electrical connection and gas installation according to the instructions in items 3 2 3 3 and 3 4 Check the following operating instructions 1 I...

Page 22: ... to the gas valve connector Each burner tube has an oxygen regulator clamp where they are pre set at the factory To regulate the ideal flame of each burner slide the oxygen regulator into the burner tube releasing the air intake more or less 5 Start the oven programming by pressing the programming access key 6 Enter the desired temperature using the up and down keys The selected value will appear ...

Page 23: ... door is firmly closed by turning the knob to the limit of its stroke 12 Press the timer button to activate the preprogrammed cooking time count as instructed from item 6 13 After heating to 100 C the use of the steam function is released If necessary press the key for manual steam or for cyclic steam according to your recipe 14 At the end of the set time a beep sounds To turn the beep off press t...

Page 24: ...indirect damages caused by non compliance with these standards and other instructions presented in this manual 5 Cleaning and Maintenance 5 1 Cleaning Procedures and Products Used Your equipment is built with first line materials so use it correctly and you will get great satisfaction Keep your equipment always clean and well taken care of as this will make it have a much longer shelf life A daily...

Page 25: ...hat products used in cleaning ensure maximum cleanliness and are non toxic IMPORTANT Keeping the inner walls of the oven chamber clean helps in conserving heat When the oven is not in use keep the door open 5 2 Maintenance and Behavior in Case of Breakdowns The operator must be instructed to perform routine inspections making minor adjustments cleaning and observing signs of breaches that may occu...

Page 26: ...nfirm that it is performing its function correctly When you experience any malfunction or non compliance refer your equipment to the nearest service center See technical assistance on our website www metvisa com br 5 3 Prolonged Interruption in Use of Equipment When leaving the appliance unattended for an extended period of time unplug it from the mains keep the oven door open and perform a thorou...

Page 27: ...valuate whether there is gas in the cylinder whether the gas cylinder register is open whether the gas hose is connected and whether the gas regulator is open Never install only a single gas canister freezing may occur with this canister Clogged burner Unclog burner holes as per instruction in item 5 2 Maintenance Send the equipment to the nearest authorized service station or contact the factory ...

Page 28: ...as hose is connected and whether the gas regulator is open Miscellaneous electrical problems Send the equipment to the nearest authorized service station or contact the factory Uniform baking Temperature too high or too low Make adjustments to the controller according to the instruction manual Fan out of position Send the equipment to the nearest authorized service station or contact the factory O...

Page 29: ...s The Brazilian standards applied for the development of the equipment and preparation of this manual are IEC 60335 1 IEC 60335 2 64 Ordinance 371 of December 29 2009 of INMETRO Applicable Technical Standards ABNT NBR ISO IEC ...

Page 30: ...30 9 ANNEXES Electrical Schematic Voltage 110 V or 127 V 60 Hz NOTE FTG150 oven uses only one Door Light ...

Page 31: ...31 Explosion Design ...

Page 32: ...32 Explosion Design ...

Page 33: ...33 Explosion Design ...

Page 34: ...34 Explosion Design ...

Page 35: ...35 Explosion Design ...

Page 36: ...TG 300 6 6 POS004 Hexagonal Nut FTG 150 08 FTG 150 6 7 ARL003 Smooth Washer FTG 150 16 FTG 150 6 8 PRS007 Hexagonal Screw FTG 150 08 FTG 150 6 9 CAN074 Mounting Foot Stand FTG 300 04 FTG 300 6 10 TAS037 Travessa Lateral Sup Inf Cavalete FTG 300 04 FTG 300 6 11 TAS036 Travessa Frontal Traseira Cavalete FTG 300 03 FTG 300 6 12 PRS327 Hexagonal Screw Stainless Steel 02 FTG 150 FTG 300 6 13 POS004 Hex...

Page 37: ...073 Print Cable 01 FTG 150 FTG 300 13 12 FUS002 Medium Slide Fuse 01 FTG 150 FTG 300 13 13 SBT385 Press Bracket Cable 01 FTG 150 FTG 300 13 14 CNT043 Minicontactor Tripolar 9 A 110 127 V 50 60 Hz 01 FTG 150 300 110 127 V CNT038 Minicontactor Tripolar 9 A 220 V 50 60 Hz 01 FTG 150 300 220 V 13 15 BCH077 Braided Hose 250 mm FTG 150 FTG 300 13 16 CXE022 Painted Electric Box 01 FTG 150B FTG 300B CXE02...

Page 38: ...Screw Zinc 04 FTG 300 20 PRS010 Hexagonal Screw Zinc 08 FTG 150B FTG 300B PRS031 Stainless Steel Hexagonal Screw 10 FTG150BT FTG 300BT 21 CJT572 Burner Drawer Set 110 127 V FTG GI 150 01 FTG 150 110 127 V CJT494 Burner Drawer Set 110 127 V FTG GI 300 01 FTG 300 110 127 V CJT812 Burner Drawer Set 220 V FTG GI 150 01 FTG 150 220 V CJT809 Burner Drawer Set 220 V FTG GI 300 01 FTG 300 220 V CJT813 Nat...

Page 39: ... 220 V 50 Hz 01 FTG 300 220 V MTE297 Electric Motor 3 4 HP 220 V 50 Hz Double Spin 01 FTG 300BD 24 SBT390 Painted Engine Support Hercules FTG 150 01 FTG 150B SBT389 Painted Engine Support Hercules FTG 300 01 FTG 300B SBT401 Stainless Steel Engine Support Hercules FTG 150 01 FTG150BT SBT396 Stainless Steel Engine Support Hercules FTG 300 01 FTG 300BT 25 TER004 Ceramic Fiber Blanket 50x50 mm 01 FTG ...

Page 40: ...300 34 12 EIX184 Handle Axis 01 FTG 150 FTG 300 34 13 PRN004 Allen Screw S C 01 FTG 150 FTG 300 34 14 PRN001 Allen Screw S C 01 FTG 150 FTG 300 34 15 EIX174 Oven Knob Axis 01 FTG 150 FTG 300 34 16 BGT047 Bushing Knob FTG 150 01 FTG 150 BGT045 Bushing Knob FTG 300 01 FTG 300 34 17 PIT014 Pin Type R 01 FTG 150 FTG 300 34 18 EIX183 Axle Knob Screw FTG 150 01 FTG 150 EIX176 Axle Knob Screw FTG 300 01 ...

Page 41: ... FTG 300B CUP023 Lateral Cabinet Protection Plate 01 FTG 300BT 46 PRS031 Stainless Steel Hexagonal Screw 02 FTG 150B FTG 300B 47 POS004 Hexagonal Nut Zinc 02 FTG 150 48 ETR072 Superior Heat Containment Structure FTG 150 01 FTG 150B ETR113 Stainless Steel Superior Heat Containment Structure 01 FTG150BT 49 PRS327 Stainless Steel Hexagonal Screw 02 FTG 150 50 CJT667 Adapter for trays 450 x 650 mm Opt...

Page 42: ... the presentation of the current WARRANTY TERM duly completed and the corresponding invoice Will not be provided by this WARRANTY damage or defects caused by Usage of the equipment Lack of conservation and maintenance Improper storage Defects in the electrical network Improper installation Natural wear and tear Transport or inclement weather Lack of use for an extended period Non compliance with t...

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Page 44: ...stry Ltda CNPJ 11 193 347 0001 14 CREA 131726 3 Road Antônio Heil KM 23 Nº 5825 Neighborhood Limoeiro ZIP CODE 88352 502 Brusque SC Brazil Phone fax 55 47 3251 5555 Web Site www metvisa com br Mail sac metvisa com br export metvisa com br ...

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