Bike-Lift CU500-003 Use And Maintenance Manual Download

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Operating Manual no.

057-2-6-0016-R0

Version 2021

P. 1

CE Use and Maintenance Manual

Scissor lifting platform

CUSTOM 500



Model

CU500-003

Version

ELECTRO-HYDRAULIC PUMP

Bike-Lift EUROPE s.r.l.

via Don Milani, 40/42
43012 Sanguinaro di Fontanellato (PARMA)

–

Italy

Website:

www.bikelifteurope.it

E-mail:

[email protected]

Summary of Contents for CU500-003

Page 1: ... Use and Maintenance Manual Scissor lifting platform CUSTOM 500 Model CU500 003 Version ELECTRO HYDRAULIC PUMP Bike Lift EUROPE s r l via Don Milani 40 42 43012 Sanguinaro di Fontanellato PARMA Italy Website www bikelifteurope it E mail info bikelifteurope it ...

Page 2: ...n 10 2 1 Machine name 10 2 2 Machine identification 10 2 3 Machine description 11 2 4 Intended use 12 2 5 Technical specifications 13 2 5 1 CUSTOM 500 13 3 Safety section 14 3 1 Environmental working values 14 3 2 Sound level 14 3 3 Residual risks 14 3 4 Operator protections 15 3 5 Safety systems 15 3 6 Pictograms 16 4 Transport and handling 17 4 1 Transport handling and storage 17 4 2 Packaging a...

Page 3: ... Unloading operations 23 7 3 Lifting types 24 7 3 1 Electro hydraulic pump term code 003 24 8 Maintenance section 25 8 1 Lubrication 25 8 2 Bleeding of the hydraulic circuit 26 8 3 Piston replacement 26 8 4 Cleaning 28 8 4 1 Initial cleaning 28 8 4 2 General cleaning of the machine 28 8 4 3 Cleaning of the work areas 29 8 5 Troubleshooting 29 8 5 1 ELECTRIC PUMP 30 9 Accessories 32 SPARE PARTS TEC...

Page 4: ...ity in order not to compromise its durability over time Deliver the Manual to any other user or subsequent owner of the Machine Workers in charge of using this machine must have all the necessary information and must receive proper training The manual and relative documentation are confidential by law with the prohibition of reproduction or transmission to third parties without receiving the expli...

Page 5: ...en authorization of the manufacturer 1 3 Warranty Bike Lift Europe s r l will not be held responsible for inconveniences breakages accidents etc due to lack of knowledge or failure to apply the procedures specified in this Manual The same applies to the execution of modifications changes or for the installation of accessories not previously authorized 1 3 1 Warranty conditions Bike Lift Europe s r...

Page 6: ...ecommended to specify exactly the following data Model and serial number of the machine Code number and part name Required quantity Shipping means address and telephone number Use only genuine spare parts for replacements Do not wait until the components are completely worn before replacing them WARNING THE RECIPIENT WILL BE CHARGED FOR THE REPLACEMENT TOGETHER WITH THE SHIPPING COSTS We recommend...

Page 7: ...ting of motorcycles for vehicle maintenance operations Complies with the essential safety requirements of the following Directives 2006 42 EC Machineries Directive 2014 30 EU Electromagnetic Compatibility EMC Complies with the requirements of the following Harmonized Standards UNI EN ISO 12100 2010 Safety of machinery General principles of design Risk assessment and risk reduction UNI EN 1493 2010...

Page 8: ...SO 12100 2010 Safety of machinery General principles of design Risk assessment and risk reduction UNI EN ISO 13854 2020 Safety of machinery Minimum spaces to avoid body parts crushing UNI EN 1493 2010 European standard on vehicle lifting platforms EN 60204 1 2016 Directive on the state of the art for the design and construction of the electrical equipment of machines including the switchboard conn...

Page 9: ...t personnel SYMBOLS MEANING Yellow triangle pictogram generally indicates a Warning Risk e g risk of high temperatures risk of crushing the hands etc Blue round pictogram generally indicates an Obligation e g the obligation to wear certain PPE goggles etc or the Obligation to read the User Manual Round red pictogram indicates Prohibition e g person access prohibition prohibition of hand access whi...

Page 10: ... 1 Example of a plate affixed to the machine The identification data of the machine is indicated on the plate placed on the structure and shown in the attached declaration of conformity Refer to these details for ordering spare parts and for any kind of contact with the manufacturer It is absolutely forbidden for the user to remove or alter this plate Any modification or removal of the plate will ...

Page 11: ...ters during the maintenance and repair phases in a comfortable and safe way The basic parts of the lifting platform Figure 2 are Figure 2 Model of a lifting platform an elevating work platform red a base that can be anchored to the ground blue a scissor lift system consisting of two crossed X shaped legs green moved by two hydraulic cylinders equipped with a parachute valve ...

Page 12: ...om that indicated is to be considered as not planned and may cause damage to the machine and Operators It is therefore FORBIDDEN The machine must always be operated by only one Operator The Operator must always work in proper lighting conditions and wear clothes and protections appropriate to the task performed typical activity of mechanical workshop The working position of the operator during the...

Page 13: ...ace size 220 x 80 cm Mobile ascent ramp size 51 6 x 24 cm Total space of the lift 220 x 98 cm Side wings size 220 x 8 5 cm Overall dimensions of the lifting platform 220 x 98 cm GATE size 60 x 28 cm Weight 285 kg The following additional data are available depending on the type of handling 2 5 1 1 CUSTOM 500 CU500 003 ELECTRO HYDRAULIC CONTROL UNIT PARAMETER VALUE Available power supplies 230Volt ...

Page 14: ...he regulations in force 3 3 Residual risks The use of the lift is the absolute prerogative of professional operators and specialized technicians in compliance with Machinery Directive 2006 42 EC and subsequent amendments Operators must be in full possession of all physical and mental abilities during the performance of their tasks on the machine they must not for example be under the influence of ...

Page 15: ...ipment PPE such as gloves and safety footwear Always wear work clothing normally used in the mechanical workshop activity 3 5 Safety systems The machine is equipped with two hydraulic cylinders in case of breakage of one cylinder the other remains in operation to prevent the lift from falling involuntarily The lifting pistons have a parachute valve that locks the cylinder in case the oil cable is ...

Page 16: ...ys be operated by only one Operator Once the motorcycle is loaded on the lifting platform place it in a vise or use the rear kickstand then fasten it with straps to the appropriate openings and wheel lock GIVEN THE BEARING VALUE INDICATED ON THE PLATE Do not exceed the load capacity of the lift Use it only to lift objects Do not modify the lift The load must always remain firm and stable 3 6 Picto...

Page 17: ...ing platform with special screws In addition to the lifting platform the package also contains the ascent ramp Figure 4 1 and the wheel lock tube Figure 4 2 2 1 Figure 4 Lifting platform model The machine is tested and in perfect condition 4 3 Unloading and handling All lifting and unloading operations must be carried out in compliance with current safety regulations The cardboard and wooden packa...

Page 18: ...he trip it is possible to be deteriorated or damaged Upon receipt of the machine immediately check if the packages are clearly damaged If so accept the goods with reservation by preparing photographic evidence of any damage Open the box by cutting the clips and the closing adhesive tape Make sure all the material shown on the delivery note is actually present Make sure the parts of the machine hav...

Page 19: ... the loaded vehicles The lift must therefore be installed by taking into account the minimum distances from walls or other possible boundaries boundaries are imaginary lines that delimit the work or safety areas of other machines or structures The ascent descent ramp must be positioned so that the vehicle can be easily lifted The ramp must not be directed towards an obstacle that is too close to t...

Page 20: ...the electric cable to the power grid using the plug not supplied according to the regulations in force in the country of use The socket must be grounded TECHNICAL DATA OF THE ELECTRIC MOTOR Use voltage 220 230 V Frequency 50 Hz Absorbed power 1kW Use voltage 110 115 V Frequency 60Hz Absorbed power 1kW WARNING In the electronic or electro hydraulic version the lifting platform is equipped with an e...

Page 21: ...n the versions equipped with electro hydraulic pump also check that The electric cable and plug protections not supplied but to be installed by the User in compliance with the Country s regulations are in perfect condition The power plug is properly inserted in the socket The electrical power wiring between the pump and the socket is well positioned not twisted does not interact with the passage r...

Page 22: ...oving parts by proceeding to the opposite of what is described in the Installation chapter For the lifting modes and the relative specific safety precautions refer to the Transport Handling and Storage chapter 6 3 Scrapping The dismantling operations of the machine must be carried out in total safety by using the protections At the end of the machine s life it is necessary to proceed to the proper...

Page 23: ...NG Never lift the load before making sure it is firmly fastened to the platform with belts Always check during lifting that the load does not slope and unbalance During the ascent descent phase the operator is required to move away from the lifting platform according to the length allowed by the control unit cable 4 Proceed with the lifting operation of the structure UP button 7 2 Unloading operat...

Page 24: ... control unit The control unit is equipped with two buttons with maintained action that allow the ascent Figure 7 1 and descent Figure 7 2 of the lift Once the controls are released the lift stops instantly The control unit is equipped with a safety system that stops the operation of one of the two buttons if the other is enabled It is also equipped with the safety sensor release button Figure 7 3...

Page 25: ...he safety devices Make sure the machine ascends and descends smoothly Check that the connecting pipe between the pump and the hydraulic cylinder does not have cracks or unusual deformations otherwise contact the manufacturer for any replacement If necessary add hydraulic oil to the pump by using the special level plug Use MOTOREX COREX HLF D 32 hydraulic oil or equivalents 8 1 Lubrication Check an...

Page 26: ...ese operations the platform will ascent properly If after performing the previous operations the platform does not lift properly repeat the operations from points 1 and 2 8 3 Piston replacement In case the hydraulic pistons must be replaced proceed as follows 1 Insert a rod in the hole of the base in the part where the wheels descend Figure 9 1 1 Figure 9 hole on base 2 Lower the lift until the wh...

Page 27: ... the lifting operation 6 Then proceed with the operation of bleeding the hydraulic circuit Paragraph 8 2 Piston maintenance It is recommended to consider the following aspects The results of the checks and maintenance must be planned and documented Check the oil leaks from the oil nozzle and or leaks on the heads Set the lubrication intervals for spherical joints supports and all components that a...

Page 28: ...or s standing areas Dispose the liquids and consumables used in the appropriate landfills according to the legislation of the Country The cleaning of the lift can be carried out by personnel without specific technical skills who however know the main characteristics of the machine in order to avoid hazardous situations 8 4 2 General cleaning of the machine Perform the general cleaning of the machi...

Page 29: ... 5 Troubleshooting The most common problems encountered during the work the probable causes that determine them and the possible solutions to be applied in order to eliminate them are listed below When implementing the suggested solutions always follow the instructions described in the Instructions section to which the solution refers Bike Lift Europe s r l will solve all the problems that cannot ...

Page 30: ...e lift does not rise Oil level in the pump too low Remove the casing of the pump and check the oil level through the plug Figure 11 If the level is too low add ISO VG 10 hydraulic oil Hydraulic pump problems Contact the dealer or Bike Lift Europe s r l The motor does not run when operating on the button panel No voltage Check the mains connection plug Improper operation of the button unit on the b...

Page 31: ...Operating Manual no 057 2 6 0016 R0 Version 2020 P 31 EN Solenoid valve Oil plug Figure 11 electric motor ...

Page 32: ...Operating Manual no 057 2 6 0016 R0 Version 2020 P 32 EN 9 Accessories CUSTOM 500 BASIC EQUIPMENT PARAMETER VALUE Wheel lock bar 1 pcs Ascent ramp 1 pcs ...

Page 33: ...Operating Manual no 057 2 6 0016 R0 Version 2020 P 33 EN SPARE PARTS TECHNICAL DRAWINGS ...

Page 34: ... LOWER EF 500 2 IRON D 35mm 11 111102036100 P030034700 LOWER CYLINDERS PIN EF 500 NEW 2 IRON ROD TRAF D 20mm 10 620500010000 CUSTOM CYLINDER 500 2 9 111102001801 P030030300 CENTRAL LEG PIN 756 2 ROD 025 mm 8 111103167400 PO10180000 TILTING EARS STAINLESS STEEL PLATE 1 STAINLESS STEEL PLATE20 10 7 111103150401 P010163001 PROTECTION WING EF 500 2 PLATE SP 25 10 S235 6 111101006600 111101006600 WHEEL...

Page 35: ...EN NOTE NOTES Operating Manual no 057 2 6 0016 R0 P 34 Version 2020 ...

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