Beisler 1220/5 Operating Instructions Manual Download

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1220/5

Single-head se wing unit for serging and

overlocking for trou sers wit hout knee li ning

Operating Instructions

Installation Instructions

Service Instructions

Frohn rad stra ße 10, D-63768 Hös bach

Telefon Ser vice +49 (0) 60 21/ 50 19 40

T49 (0) 60 21/ 54 00 61

E-mail: [email protected]

Aus ga be / Edi ti on:

06/2005

Prin ted in Fe de ral Re pub lic of Ger ma ny

Tei le-Nr.:/Part-No.:

Summary of Contents for 1220/5

Page 1: ...ing Operating Instructions Installation Instructions Service Instructions Frohnradstraße 10 D 63768 Hösbach Telefon Service 49 0 60 21 50 19 40 Telefax 49 0 60 21 54 00 61 E mail Vertrieb beisler gmbh de 1 2 3 Ausgabe Edition 06 2005 Printed in Federal Republic of Germany Teile Nr Part No ...

Page 2: ......

Page 3: ... fabric waste Service maintenance inspection repair and or Transport The user also has to assure that only authorized personnel work on the machine The user is obliged to check the machine at least once per shift for apparent damages and to immediatly report any changes including the performance in service which impair the safety The user company must ensure that the machine is only operated in pe...

Page 4: ...ion and special maintenance work must only be carried out by technicians or persons with appropriate training 7 For service or repair work on pneumatic systems disconnect the machine from the compressed air supply system max 7 10 bar Before disconnecting reduce the pressure of the maintenance unit Exceptions to this are only adjustments and functions checks made by appropriately trained technician...

Page 5: ...sheet 9 5 Operation of the sewing unit 5 1 Feeding the trousers parts and starting the sewing process 10 5 2 Adjusting the edge guide 11 5 3 Adjusting the blowing air for the nozzles in the table top 12 5 4 Adjusting the guide blade 12 6 Operation of the control 6 1 Operator terminal 13 6 2 User interface 14 6 2 1 Menu structure of the sewing and setting programs 14 6 3 Seam programs 16 6 4 Adjust...

Page 6: ...24 8 4 USB functions 25 8 4 1 Storing data on the USB stick 27 8 4 2 Loading data from the USB stick 27 8 4 3 Data comparison 28 8 4 4 Deleting data from the USB stick 28 8 4 5 Loading software version from the USB stick 29 8 5 Removing the USB stick 30 9 Maintenance 9 1 Cleaning and checking 31 9 2 Oil lubrication 33 ...

Page 7: ... on our products so that all usual operations and where applicable their risks are presumed to be known 1 2 Brief description The Beisler 1220 5 is a single head sewing unit for serging and overlocking of long skirt and trousers parts The overlocking of the seat and fly bow as well as of the trousers hem can be integrated All sewing unit components are mounted on a stand welded of square steel tub...

Page 8: ...1 0 mm max 5 0 mm Seam width Standard EX head 6 mm Optional EX head 4 mm 5 mm Standard S52 head 6 mm Optional S52 head 4 mm 5 mm Material Light to medium weight material Operating pressure 6 bar Air consumption 20 NL per working cycle Rated voltage 1 x 230 V 50 60 Hz Rated load 0 9 kVA Dimensions 1500 x 900 x 1400 mm L x W x H Working height 850 1200 mm upper table top edge Weight 120 kg Noise lev...

Page 9: ...ing off Program stop 3 1 Switching on Switch on main switch 1 turn in clockwise direction The control loads the machine program The basic display appears in the display of the control panel 3 2 Switching off Switch off main switch 1 turn counter clockwise 1 ...

Page 10: ...ops out immediately all movements of the sewing unit stop immediately 3 4 Restart after program stop Caution Risk of injury Switch the main switch off Clear the fault only with the sewing unit switched off Only restart the sewing unit after the fault has been cleared Switch on main switch 1 turn in clockwise direction Unlock the program stop switch The control loads the machine program The basic d...

Page 11: ...ading of needle thread and hook thread etc is described in the attached separate Pegasus operating instructions The instruction manual is included in the accessories of the sewing unit Attention Risk of injury Please read the operating instructions of the sewing machine head carefully and observe all notes on safety 7 1 ...

Page 12: ...ether it is twisted 2 or 3 ply The label no 120 on the thread reel of a core thread corresponds e g to the thread size Nm 80 2 see table values in brackets In case of monofilament threads you can use needle threads and hook threads of the same thickness The best results are achieved with soft and elastic threads software of the thread thickness 130 Denier Recommended thread thicknesses Needle size...

Page 13: ...fabric sliding sheet Removing the fabric sliding sheet Carefully remove the edge guide 3 from the magnets in upward direction Swivel the fabric sliding sheet aside The lower section of the sewing machine head is accessible now Putting on the fabric sliding sheet Push the fabric sliding sheet into the gap of the table top and insert in downward direction 1 9 2 1 2 3 ...

Page 14: ...cess 1 Select the seam program at the control panel see chapter 6 3 2 Position the trousers part 1 from the right on the table top 2 and under the contour guide 3 ATTENTION As soon as the trousers part is pushed under the light barrier 5 the sewing process starts automatically and the contour guide 3 lowers 3 The trousers part is sewn 4 As soon as the workpiece has left the light barrier 5 the sea...

Page 15: ...ly guided under the sewing foot Adjusting the height of the edge guide Draw dial 1 in the direction of arrow Set dial 1 on one of the four lock in positions Position 1 minimum height Position 4 maximum height Fine adjustment of the height of the edge guide Turn dial 2 correspondingly Setting the contact pressure of roller 4 Turn dial 3 in clockwise direction The contact pressure of the roller is i...

Page 16: ...intensity of the air blast by dial 2 at the control panel Turn the dial to the right increased intensity of air blast Turn the dial to the left reduced intensity of air blast 5 4 Setting the guide blade By means of the guide blade 1 the run of the workpiece can be influenced Release lever 2 Pull the guide blade 1 out or push it in Tighten lever 2 12 2 1 2 1 ...

Page 17: ...ction keys Keys 1 0 Program stop Key Function Seam program 1 to program 20 Manual stacking Menu selection Data storage Set function auxiliary roller Set function holding stamp Set machine parameters Key sewing stop in the seam Input Output test Sequence programming S Program creation Prg Set global parameters Enter key Select parameters scroll Alter parameter values 1 13 ...

Page 18: ...itch Main screen to Call up sewing programs Menu selection Key F2 Manual stacking Key 3 Adjust auxiliary roller Key 4 Adjust holding stamp Key 5 Set machine parameters Key 7 Sewing stop in the seam Key 8 Input Output test Key 9 Set global parameters Key 0 Program creation Sequence creation 14 ...

Page 19: ... is loaded Calling up the parameter menu Switch the main switch on The control initializes The previously used program appears in the display Press key P The selection menu is called up Press one of the keys 1 2 3 4 5 6 7 8 9 0 The display changes over to the corresponding function Manual stacking When the seam program is selected Press key F2 The stacker makes a stacking movement 15 1 ...

Page 20: ...ing unit 1220 5 is delivered with 5 standard seam programs Program Description 001 Sew crotch seam 4 002 Sew side seam 5 003 Sew hem 1 with joining crotch seam 4 004 Sew hem 1 with joining side seam 5 005 Sew hem 1 and seat seam 3 with joining crotch seam 4 A seam program in the display of the control panel Program No Seam No 16 ...

Page 21: ...s parameter the auxiliary roller is adjusted Parameter 13 Number of stitches when the auxiliary roller lowers Setting range 0 400 stitches Parameter 14 Number of stitches how long the auxiliary roller remains lowered Setting range 0 300 stitches Adjusting the holding stamp Via this parameter the holding stamp is adjusted Parameter 15 Number of stitches when the stamp lowers Setting range 0 20 stit...

Page 22: ... range 0 1 Parameter 77 Switch the autostart on or off Setting range 0 1 Parameter 78 Number of stitches when the autostart starts Setting range 0 400 stitches Altering the seam lines Via this parameter the parameters for the individual seam lines are set Parameter 81 Length of seam line 1 Setting range 0 00 Parameter 82 Switch the speed reduction in seam line 1 on or off Setting range 0 1 Paramet...

Page 23: ...itation Input max 7000 Parameter 49 Speed at warp separation Input 0 5000 Parameter 50 Number of stitches until the thread tension is opened seam end Input 0 50 Parameter 56 Seam programming on off On Determine the seam sequences in the current program Off Create the next free program with seams Input 0 and 1 Parameter 58 Display of the software version Parameter 59 Number of stitches how long the...

Page 24: ... 05 Switch Program stop Output test Press key P Press key 8 Press key Plus Select the output element to be tested with the keys Plus or Minus Switch the output on or off with the key F2 Press key Program stop The program is quitted Output elements Switch Designation Y01 Sewing foot up down Y02 Thread tension lift open closed Y03 Contour guide up down Y04 Stacker off on Y05 Holding stamp up down Y0...

Page 25: ...ted Set the parameter value to 0 with key Minus Press key P The new parameter value is stored Press key P You return to the selection menu Creating a seam program Press key P Press key 9 Prg programs Press key F1 twice Select a seam with one of the keys 1 to 9 Press key E The selected seam is taken over Select a further seam with one of the keys 1 to 9 or Press key P The new setting is stored and ...

Page 26: ... parameter 56 has to be set to the value 1 This avoids that the existing programs are deleted inadvertently see chapter 6 4 3 paragraph 1 Select the program to be altered Press key P Press key 9 S sequence Select a free location with the keys Plus or Minus Select a seam number with the keys 1 to 9 You can select further seam numbers or quit the menu Select another free location with the keys Plus ...

Page 27: ...gramming Info U1 FP custom code wrong e g describing a parameter which does not exist Info U2 Wrong system function Info U3 Wrong in out number Info U4 Too many user variables Info U5 Too many system variables Info U6 Not enough storage location for the user program Info U7 Wrong or undefined key in the Vario Info U8 Unknown device address Info U9 Fatal exception error Errors and informations boot...

Page 28: ...ing a new USB stick this has to be formatted correspondingly The file format is the FAT 16 system Format the USB stick with the FAT 16 system via a PC 8 3 Plugging the USB stick in the control Switch the main switch off Plug the USB stick 1 in the lower slot of the Efka control Press key P and keep it pressed Switch the main switch on The message appears for a moment USB DEV DETECT Keep key P pres...

Page 29: ...ile extension PAY Parameter Function F 514 Securing from the control on the USB stick F 515 Loading from the USB stick in the control F 516 Comparing USB stick and control data F 517 Deleting data from the USB stick 3 Loading a new software version File extension PRG Parameter Function F 523 Load a new software version from the USB stick in the control By means of the FAT 16 file system the contro...

Page 30: ...toring of different parameter data 1st file 0100DATA PAR 2nd file 0101DATA PAR etc The files can individually be renamed by the file manager or explorer on a PC Note On principle the Efka control can read data from the main level of the USB stick only Data from subdirectories cannot be processed 26 ...

Page 31: ...on the USB stick Note The file name is allocated automatically 8 4 2 Loading data from the USB stick Enter parameter Example 511 Press key E The cursor flashes Press key F2 The name of the first file stored on the stick appears Example 0100DATA PAR Select the desired file with the keys or Press key E The message appears READ DATA YES E Press key E within 2 seconds The data are read from the USB st...

Page 32: ...ble displays DATA OK The data on the stick are identical with the data of the control DATA DIFFERENT The data of the stick and the control are not identical 8 4 4 Deleting data from the USB stick Enter parameter Example 513 Press key E The cursor flashes Press key F2 The name of the first file appears on the stick Example 0100DATA PAR Select the desired file with the keys or Example 0105DATA PAR P...

Page 33: ...key E within 2 seconds The data are read from the USB stick Press key P and wait approx 3 seconds until Save Data fades out Press key E twice The cursor flashes Press key F2 The name of the first file stored on the stick appears Example 20_5D_2A PRG Select the desired program file with the keys or Press key E The message appears READ DATA YES E Press key E within 2 seconds The data are read from t...

Page 34: ...8 5 Removing the USB stick Switch the main switch off Pull the USB stick 1 out of the slot of the Efka control 30 1 ...

Page 35: ...ng unit must only be carried out with the machine switched off Maintenance work has to be done after the intervals indicated in the tables at the latest see column Operating hours The processing of fluffy material may require shorter maintenance intervals A clean sewing unit protects from disturbances 1 31 2 1 6 5 4 3 ...

Page 36: ...el in the pressure regulator 3 Clean the filter insert 4 Make leak test of the system The water level must not rise up to the filter insert 4 Let the water run out of the water separator under pressure after pressing the drain plug 5 The filter insert 4 separates dirt and condensed water Separate the sewing unit from the compressed air net Push in drain plug 5 The pneumatic system of the sewing un...

Page 37: ...lubricating oil DA 10 or an equivalent oil with the following specification Viscosity at 40 C 10 mm s Ignition point 150 C DA 10 can be bought at the sales points of DÜRKOPP ADLER AG under the following parts numbers Container 250 ml 9047 000011 Container 1 litre 9047 000012 Container 2 litres 9047 000013 Container 5 litres 9047 000014 Maintenance work Explanation Operating to be done hours Lubric...

Page 38: ...Note 34 ...

Page 39: ... sewing unit 3 1 Transport protections 4 3 2 Setting the working height 4 3 3 Mounting the thread reel holder 5 3 4 Aligning the control panel 5 4 Electrical connection 4 1 Checking the nominal voltage 6 4 2 Making the mains connection 6 5 Pneumatic connection 7 6 Putting into operation 6 1 Sewing test 8 2 ...

Page 40: ...1 4 7 6 3 2 5 ...

Page 41: ...ion unit with suction container 7 Stacker Compressed air maintenance unit 2 General notes ATTENTION The sewing unit must only be installed by trained specialist staff Any work on the electrical equipment of the sewing unit must only be carried out by electricians or correspondingly instructed persons The mains plug must be pulled out The enclosed operating instructions of the drive motor manufactu...

Page 42: ...chine table etc Remove the protective foils 1 3 2 Setting the working height The working height is adjustable between 850 and 1200 mm measured up to the top edge of the table top Loosen screws 1 and 2 at the spars Set the desired working height with the help of suitable auxiliary means In order to avoid jamming lift the table top equally on both sides Retighten screws 1 and 2 at the spars 4 1 1 2 ...

Page 43: ...der 1 in retainer 2 Tighten the thread reel holder with the two screws 3 3 4 Aligning the control panel The control panel 1 has been lowered for transportation Loosen screws 3 Pull tube 2 holding the control panel right to the top Retighten screws 3 2 1 3 2 3 2 1 ...

Page 44: ...ians or correspondingly instructed persons The mains plug must be pulled out 4 1 Checking the nominal voltage ATTENTION The nominal voltage indicated on the type plate of the sewing machine control and the mains voltage must correspond Nominal voltage 190 240 V 50 60 Hz 4 2 Making the mains connection Connect the mains plug 6 ...

Page 45: ...ine Connecting the compressed air maintenance unit Connect the connecting hose 3 to the compressed air net Setting the operating pressure The operating pressure amounts to 6 bar It can be read off at the manometer 1 For setting the operating pressure pull up and turn the rotary handle 2 Turn in clockwise direction increase the pressure Turn counter clockwise reduce the pressure ATTENTION No oil be...

Page 46: ...sk of injury Switch the main switch off Thread in needle and hook thread only with the sewing unit switched off Thread in needle and hook thread see operating instructions of the sewing machine head Switch the main switch on The control is initialized Select the sewing program For feeding and operating see part 1 Operating instructions 1220 5 8 ...

Page 47: ... 10 2 4 Adjusting the feed dog 11 2 4 1 Feed dog position 11 2 4 2 Feed dog height 12 2 5 Presser foot 13 2 5 2 Presser foot lift of head EX5204 13 2 5 2 Presser foot lift of head S52 14 2 5 2 Presser foot 15 2 6 Upper and lower knife 16 2 6 1 Changing and adjusting the upper knife 16 2 6 2 Changing and adjusting the lower knife 17 2 7 Thread regulation of overlock hook 18 3 Adjusting the sewing u...

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Page 49: ... the service instructions must only be executed by qualified staff or correspondingly instructed persons respectively Caution Risk of injury In case of repair alteration or maintenance work switch the main switch off Carry out adjusting operations and functional tests of the running machine only under observation of all safety measures and with utmost caution The instruction manual on hand describ...

Page 50: ...and the throat plate should amount to 9 7 9 9 mm Move the needle bar in its top dead centre Check whether the distance between needlepoint 4 and throat plate 5 amounts to 9 7 9 9 mm Correction Unscrew screws 1 and remove cover 2 Move the needle bar in its top dead centre Swivel the sewing foot out Loosen screw 3 until the needle bar can just be pushed Shift the needle bar in such a way that the di...

Page 51: ...t by handwheel Check whether the distance between the middle of the needle and the hook tip amounts to 2 3 2 5 mm Correction Unscrew the throat plate the front feed dog as well as the front and hind needle protection Move the hook in its left reverse point by handwheel Loosen screw 1 and take care that the hook abuts on stop 2 Tighten screw 1 again Loosen screw 4 until the hook support 3 can just ...

Page 52: ...ndwheel in direction of rotation until the hook tip is exactly at the level of the middle of the needle Shift the hook support 3 in such a way that the distance between hook support and needle amounts to 0 0 0 05 mm Check the cross line adjustment once again and readjust if necessary Tighten screw 4 6 4 2 3 2 5 mm 6 7 0 0 05 mm 3 ...

Page 53: ...m Screw off thread guides 1 and 3 as well as cover 2 Move the hook in its top dead centre by handwheel Loosen screw 4 until the hook can just be pushed Shift the hook in such a way that the hook shank 1 is flush with the right side of the hook holder Loosen screw 6 a little Turn lever 5 in such a way that there is a distance of 4 3 4 5 mm between hook tip and the middle of the needle Take care tha...

Page 54: ... shift the right hook in such a way that the distance A amounts to 0 5 mm and the distance B to 0 2 mm Tighten screw 4 in this position Check all adjustments once again and readjust if necessary Remount thread guides 1 and 3 as well as cover 2 Adjust thread guides according to chapter thread regulation of the overlock hooks Note The right overlock hook is dependent on the needle size Use hook No 2...

Page 55: ...on Check the distance between hook tip and needle Correction of the mobile version Turn handwheel in direction of rotation until the hook tip points in the needle direction Loosen screw 2 Shift the needle protection 1 in such a way that it abuts on the needle and there is a distance of 0 0 0 05 mm between hook tip and the middle of the needle Tighten screw 1 Correction of the stationary version Tu...

Page 56: ...otection 1 and needle should amount to 0 03 0 05 mm Turn handwheel in direction of rotation until the needle is in its lower dead centre Check the position of the front needle protection Correction Turn handwheel in direction of rotation until the needle is in its lower dead centre Loosen screw 2 Shift the needle protection 1 in such a way that there is a distance of 0 03 0 05 mm between needle pr...

Page 57: ...osition the feed dogs should be horizontal Turn handwheel in direction of rotation until the feed dogs are in their highest position Check the position of the feed dogs Correction Turn handwheel in direction of rotation until the feed dogs are in their highest position Loosen screw 1 Turn screw 2 Feed dogs are horizontal Feed dogs are inclined backwards Feed dogs are inclined forwards Tighten scre...

Page 58: ...t plate the teeth of the differential feed dog 5 0 9 to 1 0 mm and the teeth of the auxiliary feed dog 6 0 6 to 0 7 mm Turn the handwheel in direction of rotation until the feed dogs are in their highest position Check the position of the feed dogs to the throat plate Correction Unscrew throat plate Loosen screws 1 2 and 3 a little Put throat plate on again Set the height of the feed dogs Remove t...

Page 59: ...heel in direction of rotation until the teeth of the feed dog are underneath the top edge of the throat plate Loosen screw 2 and press ring 1 backwards as far as it will go Tighten screw 2 in this position Take care that ring 1 and lever 3 have no axial backlash Press lever 6 down until there is a distance of approx 4 mm between sewing foot and throat plate Let screw 5 abut on lever 6 in this posi...

Page 60: ... are underneath the top edge of the throat plate Loosen screw 2 and press ring 3 backwards as far as it will go Tighten screw 2 in this position Take care that ring 3 and lever 4 have no axial backlash Press lever 7 down until there is a distance of approx 5 mm between sewing foot and throat plate Let screw 6 abut on lever 4 in this position and fix it by a locknut Note If lever 4 does not abut on...

Page 61: ...e of the sewing foot and that of the throat plate should be in line Move the feed dogs in low position Check the presser foot position Correction Loosen screws 2 and 3 Shift the presser foot in such a way that the needle hole of the presser foot and that of the throat plate are in line Tighten screws 2 and 3 Take care that the sole of the presser foot is above the throat plate in parallel position...

Page 62: ...emove the knife holder 2 with the knife Loosen screw 3 and remove the knife Insert a new sharp knife and tighten with screw 3 Insert knife holder 2 and tighten slightly with screw 1 Turn the handwheel until the knife is in its lowest position Shift the knife in such a way that it slightly abuts on the lower knife and the front edge of the blade is approx 0 5 to 1 0 mm underneath the top edge of th...

Page 63: ... fabric sliding sheet Swivel the sewing foot out Loosen screw 4 Draw the holder of the lower knife 3 to the left as far as it will go and tighten screw 4 slightly Loosen screw 2 and remove the old knife Insert a new sharp knife in guide 1 in such a way that the blade is flush with the top edge of the throat plate Tighten screw 2 Turn the handwheel until the upper knife is in its highest position L...

Page 64: ... thread puller 9 in such a way that there is a distance of approx 32 mm between the middle of the screw and the middle of the eyelet Tighten screw 10 Take care that the thread puller 9 is in vertical position Loosen screws 6 and 8 a little Position the thread pullers 3 and 7 as shown in the illustration Tighten screws 6 and 8 Loosen screw 4 a little Position the thread guide 5 as shown in the illu...

Page 65: ...crew 3 Align the light barrier support 4 correspondingly Tighten screw 3 Adjusting the light barrier intensity Turn the sensitivity potentiometer 5 at the front above the light emitting diode 6 to the left stop minimum sensitivity Turn the potentiometer in clockwise direction until the light emitting diode 6 switches on For a safe light barrier function turn the potentiometer once again in clockwi...

Page 66: ... dead centre the drive belt has to be put on in such a way that the feather key 2 in the motor shaft points to the marking 1 in the motor casing Correction Remove the toothed belt Move the needle bar in the position 7 mm after the bottom dead centre by handwheel Turn the motor shaft in such a way that the feather key 2 in the motor shaft points to the marking 1 in the motor casing Put the toothed ...

Page 67: ...lter should be cleaned or exchanged every two years Note If the oil pressure gauge 5 does not move downwards when the machine head is running or if the oil is dirty the oil filter has to be cleaned or exchanged Unscrew the drain screw 1 and collect the used oil in a collecting basin Screw drain screw 1 in again Unscrew screws 6 of the cover Screw one of the screws 6 in filter 8 and unscrew the fil...

Page 68: ...ompleteness only Maintenance work to be carried out Operating hours 8 40 160 500 Machine head Remove sewing dust and thread remainders X Check the oil level X First oil change X Subsequent oil change every 2 years Control box Remove sewing dust and thread remainders X Keep the fan grill clean X Suction device Empty the container X Clean the zone under the fabric sliding sheet from sewing dust and ...

Page 69: ...oller up Konturenrolle lüften stacker Stapler holding stamp Haltestempel table blowing Tischblasen dirt suction 2 1 Y14 Y12 Schmutz saugen warp separator Kett up 2 1 3 Y02 thread tension Spannungslüftung Nr Blatt Anlage von Blatt Ort Zeichnungs Nr Name Datum gepr gez Benennung Datum a Aenderung c d b Name Pneumatikplan 1220 5 P 1220 5 30 11 05 Roth A P R ...

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Beisler 1220/5, Operating Instructions Manual

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