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Manual, BWL-100.doc

O

PERATION

&

M

AINTENANCE

M

ANUAL

Beacon Industries, Inc.

12300 Old Tesson Rd., St. Louis, MO 63128
Ph: 314-487-7600  · Fax: 314-487-0100
E-mail:

[email protected]

Website : 

www.beacontechnology.com

 

M

ODEL

BWL-100

Pre-installation Instructions ............................................ 2 
Installation Instructions ................................................... 3 
Routine Maintenance & Safety Checks .......................... 4 
Operation Instructions ..................................................... 5 
Structural Expl View & BOM  ....................................... 6 
Power Unit’s Operation .................................................. 7 
Motor & Transformer Connections ................................ 8 

Electrical Diagrams ..................................................... 9-10 
Power Unit Expl Parts Drawing & BOM .................... 11 
Manifold Expl View & BOM, Hydraulic Diagram ..... 12 
Power Unit Expl View & BOM .................................. 13 
Troubleshooting …………………………....….……. 14 
Safety Label Identification .......................................... 15 
Warranty ………………………………….….……… 16

Material handling is inherently dangerous.  To reduce 

the likelihood of operator and bystander injury: 

o

Each person who might operate, use, or maintain this device must
Read and understand this manual in its entirety before operating,

using or performing maintenance on the scissor dock.

o

DO NOT work on this device unless it is fully lowered and unloaded

and maintenance props are in place.

o

Ensure that all safety and warning labels stay in place and are
legible.  See the labels page in this manual.

o

The scissor dock’s frame must be securely anchored in concrete.
See the installation instructions.

o

Do not use the lift if any damage or unusual noise is observed.

o

Always watch the platform and any load on it carefully when the lift

is in operation.

o

Do not exceed a travel rate of two feet per second when moving

across the platform.

o

The platform’s load ratings must be observed at all times.  See the

operation instructions.

o

Do no modify the lift without the express, written authorization of 

Beacon.  Unauthorized modifications might make the scissor 

lift  unsafe to use.

o

DO NOT attempt to repair this scissor lift or perform maintenance on
it unless you are trained and authorized to do so.

o

Do not use brake fluid or jack oils in the hydraulic system.  If oil is
needed, use an anti-wear hydraulic oil with a viscosity grade of

150 SUS at 100°F, (ISO 32 cSt @ 40°C), or Dexron transmission fluid.

o

Use only replacement parts either supplied or approved by the
manufacturer.

WHEN

ORDERING

REPLACEMENT PARTS

:

We take pride in using quality 

parts on the equipment we 

manufacture.  We are not 
responsible for equipment 

problems resulting from the use 
of unapproved replacement 

parts.

To order replacement or 

spare parts for this equipment, 
contact the factory. 

In any communication with 

the factory please be prepared 

to provide the machine’s serial 
number, which is indicated on 
the machine dataplate. 

R

ECEIVING INSTRUCTIONS

Every unit is thoroughly 

tested and inspected prior to 
shipment.  However, it is 

possible that the unit could 
incur damage during transit. 

Inspect the unit closely when 

it arrives.  If you see evidence 
of damage or rough handling to 

either the packaging or to the 
product when it is being 

unloaded, immediately make a 

note of it on the Bill Of Lading!

It is important that you 

remove the product’s packaging 

upon its arrival to ensure that 
there is no concealed damage 

or to enable a timely claim with 
the carrier for freight damage. 

Also, verify that the product 

and its specifications are as 

ordered.

 

1 of 16 

Beacon Industries, Inc.

Summary of Contents for BWL-100

Page 1: ...load ratings must be observed at all times See the operation instructions o Do no modify the lift without the express written authorization of Beacon Unauthorized modifications might make the scissor...

Page 2: ...of the dock lift must be performed by suitably trained personnel with access to the appropriate equipment The electrical aspects of the installation should be performed by an electrician Installation...

Page 3: ...n turn the knob CCW and release it to open the lowering valve Push down and turn CW to close it 9 Remove the jumper wire between terminal 3 and terminal 4 10 At both the lift s frame junction box and...

Page 4: ...fully lowered See below for the hydraulic oil specification 2 Worn or damaged hydraulic hoses and electrical wires 3 Pivot point wear 4 Rollers looseness and wear 5 Integrity of the retaining rings o...

Page 5: ...it is in operation Be certain no part of any person or object is under any part of the lift before lowering the platform Loading The load rating in pounds is shown on the machine dataplate located on...

Page 6: ...112 001 001 2 13 Bolt 20 x 3 A L 4 14 Nylock nut 20 A L 4 15 Toe guard aluminum extrusion 01 015 901 4 16 Rubber toe guard corner 01 015 009 4 17 Toe guard switch stainless 01 022 014 4 17A Toe guard...

Page 7: ...er x The hydraulic fluid The system uses HO150 hydraulic fluid Any anti wear hydraulic oil with a viscosity grade of 150 SUS at 100 F ISO 32 at 40 C such as AW 32 or a non synthetic transmission fluid...

Page 8: ...doc MOTOR TRANSFORMER CONNECTION DIAGRAMS CAUTION If the motor voltage is changed the wire on the control transformer s primary wire has to be changed to match the new motor voltage also 8 of 16 Beaco...

Page 9: ...pport the platform and ensure that system pressure and power have been removed before attempting to work on any of the hydraulic components Only qualified individuals trained to understand mechanical...

Page 10: ...Manual BWL 100 doc 10 of 16 Beacon Industries Inc...

Page 11: ...se 208 230V 17 24A LR2 D1322 1 3 Overload relay 1 phase 115V 30 40A RHS80 2R 1 4 Control transformer 01 129 001 1 5 Fuse 2A x 1 AGC2 1 6 Terminal block 30 03 50 9 8 7 Control enclosure AB1086STE 1 8 S...

Page 12: ...uid or jack oils in the hydraulic system If oil is needed use an anti wear hydraulic oil with a viscosity of 150 SUS at 100 F ISO 32 40 C or non synthetic transmission fluid HYDRAULIC MANIFOLD BILL OF...

Page 13: ...tubing 05 623 012 1 16 Hyd steel tubing 22 623 001 1 17 MJ MAORB 45 68 2 08 10 NOW 1 18 NPT pipe reducer 3 4X1BUSH 1 19 HHCS 2 Z plated 11107 2 USS flat washer Z plated 33008 2 Lock washer 2 Z plated...

Page 14: ...age too low Motor is single phasing Pressure relief opening at full pressure Contamination holding open the lowering valve or the check valve Lowering valve s manual operator is open Same as above Che...

Page 15: ...Label Placement Digrama BWL 100 Beacon Industries Inc...

Page 16: ...damage negligence accidents abuse misuse or correctness of fit This warranty is Beacon s exclusive expressed warranty Beacon expressly disclaims all implied warranties including the implied warrantie...

Page 17: ...n a monthly basis in accordance with the Beacon s Owner s Manual The Monthly Preventative Maintenance Schedule Log must be kept to keep Warranty active The validated maintenance schedule must be submi...

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