JLG EcoLift 50 Operation And Safety Manual Download

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Operation and Safety Manual

ANSI

Original Instructions - Keep this manual with the machine at all times.

Models

EcoLift 50

SN P900004791 to Present

EcoLift 70

P900004841

to Present

31215860

October 3, 2019 - Rev A

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Summary of Contents for EcoLift 50

Page 1: ...ginal Instructions Keep this manual with the machine at all times Models EcoLift 50 SN P900004791 to Present EcoLift 70 SN P900004841 to Present 31215860 October 3 2019 Rev A T o o r d e r g o t o D i...

Page 2: ...Curtis Gehl Pavers Heli Honda ICS PowerGrit IHI Partner Imer Clipper MMD Koshin Rice CH E General Equip ment Amida Coleman NAC Gradall Square Shooter Kent Stanley Tamco Toku Hatz Kohler Robin Wiscons...

Page 3: ...alifornia to cause cancer and birth defects or other reproductive harm To minimize exposure avoid breathing exhaust do not idle the engine except as necessary service your vehicle or equipment in a we...

Page 4: ...l times The purpose of this manual is to provide owners users operators lessors and lessees with the precautions and operating procedures essential for the safe and proper machine operation for its in...

Page 5: ...BACKGROUND INDICATES A POTENTIALITY HAZARDOUS SITUATION IF NOT AVOIDED MAY RESULT IN MINOR OR MODERATE INJURY IT MAY ALSO ALERT AGAINST UNSAFE PRACTICES THIS DECAL WILL HAVE A YELLOW BACKGROUND INDICA...

Page 6: ...PRODUCTS HAVE BEEN INVOLVED IN AN ACCI DENT INVOLVING BODILY INJURY OR DEATH OR WHEN SUBSTANTIAL DAMAGE HAS OCCURRED TO PERSONAL PROPERTY OR THE JLG PROD UCT Contact Product Safety and Reliability Dep...

Page 7: ...REVISION LOG d 31215860 REVISION LOG Original Issue A October 3 2019 T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Page 8: ...tor Responsibility 2 1 Machine Familiarization 2 2 2 2 PREPARATION INSPECTION AND MAINTENANCE 2 2 Inspection and Maintenance Table 2 3 2 3 PRE START INSPECTION 2 4 2 4 WALK AROUND INSPECTION 2 6 Gener...

Page 9: ...Machine 4 1 4 3 INCIDENT NOTIFICATION 4 2 4 4 EMERGENCY LOWERING OPERATION 4 2 SECTION 5 GENERAL SPECIFICATIONS Other Publications Available Specific to this Machine 5 1 Serial Number Identification...

Page 10: ...on maintenance application and operation please contact JLG Industries Inc JLG FAILURE TO COMPLY WITH THE SAFETY PRECAUTIONS LISTED IN THIS MANUAL COULD RESULT IN MACHINE DAMAGE PROPERTY DAMAGE PERSON...

Page 11: ...achine in hazardous environments unless approved for that pur pose by JLG Ensure that the ground conditions are adequate to support the maximum tire load indicated on the tire load decals located on t...

Page 12: ...and jewelry when operating machine Do not wear loose fitting clothing or long hair unrestrained which may become caught or entangled in equipment Persons under the influence of drugs or alcohol or wh...

Page 13: ...es not provide protection from contact or proximity to electrical current Maintain distance from electrical lines apparatus or any ener gized exposed or insulated parts according to the Minimum Approa...

Page 14: ...TED ZONE MAD ASSUME ALL ELECTRICAL PARTS AND WIRING ARE ENERGIZED UNLESS KNOWN OTH ERWISE Tipping Hazards Ensure that the ground conditions are adequate to support the maximum tire load indicated on t...

Page 15: ...s Wind speed can be significantly greater at height than at ground level Wind speed can change rapidly Always consider approaching weather events the time required to lower the platform and methods to...

Page 16: ...vel speed according to conditions of ground surface congestion visibility slope location of personnel and other factors Exercise extreme caution at all times to prevent obstacles from striking or inte...

Page 17: ...firm surface within the limits of the maximum oper ating slope always push machine from the platform end with the mast end leading the way Watch for obstructions around machine and overhead Check tra...

Page 18: ...assistant must walk side by side to guide the machine Never position the unit sideways on a slope Do not elevate the platform or move the machine on a soft sur face Use caution and check clearances w...

Page 19: ...re that the machine is safe Maintenance Hazards Ensure that all moving parts are secured from inadvertent motion prior to performing any adjustments or repairs Never work under an elevated platform un...

Page 20: ...pment and obstacles depressions holes and drop offs exist 8 Means to avoid the hazards of unprotected electrical con ductors 9 Selection of the appropriate MEWPs and available options for the work to...

Page 21: ...nsure the operator is familiarized on the follow ing 1 Location of the manual storage compartment and the requirement to ensure the required manual s are present on the MEWP 2 Purpose and function of...

Page 22: ...ealer or User Qualified JLG Mechanic Service and Maintenance Manual and applicable JLG inspection form Annual Machine Inspection Annually no later than 13 months from the date of prior inspection Owne...

Page 23: ...resistant manual storage container 5 Walk Around Inspection Refer to Section 2 4 6 Function Check Once the Walk Around Inspection is com plete perform a function check of all systems in an area free...

Page 24: ...N AND INSPECTION 31215860 2 5 EcoLift 50 Fall Travel Restraint Only EcoLift 70 Fall Travel Restraint Only OAR00280 75 9 5 675 17 21 OAR00290 75 9 5 675 17 21 T o o r d e r g o t o D i s c o u n t E q...

Page 25: ...o Lock Rear Wheel Brakes Check for any debris stuck to or around wheels Look under the brush strip at the rear of the chassis Check brake cam plates are undamaged and that the two attaching screws are...

Page 26: ...Castor 2 Platform 3 Auto Lock BrakedWheels 4 Gates 5 ToolTray 6 Flywheel Handle 7 Flywheel 8 Emergency LoweringTool 9 Bubble Level Indicator 10 Mast Assembly 11 Lanyard Attach Point 12 Rubber Foot Pad...

Page 27: ...l Castor 2 Platform 3 Auto Lock BrakedWheels 4 Gates 5 ToolTray 6 Flywheel Handle 7 Flywheel 8 Emergency LoweringTool 9 Bubble Level Indicator 10 Mast Assembly 11 Lanyard Attach Point 12 Not Used 13 F...

Page 28: ...pads 5 Check fly wheel operating handle works correctly Hold handle firmly and pull operating knob towards you release knob should spring back to lock wheel 6 While in platform raise and lower platfor...

Page 29: ...Curtis Gehl Pavers Heli Honda ICS PowerGrit IHI Partner Imer Clipper MMD Koshin Rice CH E General Equip ment Amida Coleman NAC Gradall Square Shooter Kent Stanley Tamco Toku Hatz Kohler Robin Wiscons...

Page 30: ...SECTION 2 PREPARATION AND INSPECTION 2 10 31215860 NOTES T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Page 31: ...ropelled push a round machine with a work platform mounted to an elevating mast mechanism The personnel lift s intended purpose is to provide personnel with their tools and materials access to areas a...

Page 32: ...ine systems are functioning properly Stability This machine as originally manufactured by JLG and operated within its rated capacity on a smooth firm surface within the limits of the maximum operating...

Page 33: ...t Assembly 2 Platform 3 Platform Entry Gates 4 Flywheel and Handle 5 ToolTray 6 Manual Holder 7 Emergency LoweringTool 8 Front Caster 9 Front Foot Pads 10 Fork Lift Pockets 11 RearWheels Auto Locking...

Page 34: ...ntry Gates 4 Flywheel and Handle 5 ToolTray 6 Manual Holder 7 Emergency LoweringTool 8 Front Casters with Manual Brake 9 Fold Down Platform Step 10 Fork Lift Pockets 11 RearWheels Auto Locking 12 Indi...

Page 35: ...th platform swing in entry gates must be closed once the oper ator is in the platform JLG RECOMMENDS THAT THE OPERATOR UTILIZES A FALL TRAVEL RESTRAINT SYSTEM IN THE PLATFORM WITH A LANYARD ATTACHED T...

Page 36: ...D IN PLATFORM 1 Always maintain three point contact with the machine using two hands and one foot or two feet and one hand at all times during entry and exit 2 Attach lanyard to the lanyard attachment...

Page 37: ...WARE OF DESCENDING PLATFORM WHEN LOWERING THE PLATFORM KEEP HANDS OR FEET OFF THE MAST ASSEMBLY AND FROM BENEATH PLATFORM 3 7 TRANSPORTING LIFTING AND TIE DOWN PROCEDURES Loading If loading machine up...

Page 38: ...tail lift or winch Never push the machine up a slope greater than 5 with out the aid of a winch or forklift Ensure the transport vehicle is parked on a level surface If using a forklift to transport t...

Page 39: ...SECTION 3 MACHINE OPERATION 31215860 3 9 Transportation Diagram OAR00431 T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Page 40: ...SECTION 3 MACHINE OPERATION 3 10 31215860 3 8 DECAL INSTALLATION ECOLIFT 50 23 OAR00370 25 25 T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Page 41: ...10 1001213440 11 1001213442 12 1001213545 1001215010 1001241791 1001241801 13 1001213548 14 1001213582 1001215009 1001241792 1001241802 15 16 1001213997 1001215005 1001241793 1001241803 17 1001214108...

Page 42: ...SECTION 3 MACHINE OPERATION 3 12 31215860 3 9 DECAL INSTALLATION ECOLIFT 70 OAD01240 21 26 26 T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Page 43: ...3205 10 1001213208 11 1001213279 12 1001251158 1001251159 1001251160 1001251161 13 1001213442 14 1001213545 1001215010 1001241791 1001241801 15 1001213549 16 1001213582 1001215009 1001241792 100124180...

Page 44: ...SECTION 3 MACHINE OPERATION 3 14 31215860 NOTES T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Page 45: ...manufacturer of an incident involving a JLG Indus tries product within 48 hours of such an occurrence may void any war ranty consideration on that particular machine FOLLOWING ANY INCIDENT THOROUGHLY...

Page 46: ...operate the flywheel handle in the basket 1 Locate emergency lowering tool on chassis remove from machine 2 Stand to side of machine 1 attach hook end of emer gency lowering tool to flywheel handle in...

Page 47: ...SECTION 4 EMERGENCY PROCEDURES 4 4 31215860 Emergency Lowering EcoLift 50 and EcoLift 70 1 T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Page 48: ...ions Available Specific to this Machine Illustrated Parts Manual 31215864 Service and Maintenance Manual 31215861 Serial Number Identification The serial number plate is fixed to the mast frame on the...

Page 49: ...50mm L x644mm W WorkingFootprint 38 8inx28 3in 985mmx700mm 50 3inx29 1in 1280mmx740mm Max PlatformCapacity PlatformandToolTray Combined 330lb 150kg 1person tools Max ToolTrayCapacity 33lb 15kg Maximum...

Page 50: ...3 Figure 5 1 Operating Specifications EcoLift 50 Figure 5 2 Operating Specifications EcoLift 70 13 ft 4m 9 8 ft 3m 6 5 ft 2m 3 3 ft 1m 0 14 ft 4 2m 9 84 ft 3m 6 5 ft 2m 3 28 ft 1m T o o r d e r g o t...

Page 51: ...SECTION 5 GENERAL SPECIFICATIONS 5 4 31215860 NOTES T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Page 52: ...INSPECTION AND REPAIR LOG 31215860 6 1 SECTION 6 INSPECTION AND REPAIR LOG MachineSerialNumber_____________________________________ DATE COMMENTS T o o r d e r g o t o D i s c o u n t E q u i p m e n...

Page 53: ...Curtis Gehl Pavers Heli Honda ICS PowerGrit IHI Partner Imer Clipper MMD Koshin Rice CH E General Equip ment Amida Coleman NAC Gradall Square Shooter Kent Stanley Tamco Toku Hatz Kohler Robin Wiscons...

Page 54: ...T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

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