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W W W . B B K P E R F O R M A N C E . C O M

27427 BOSTIK COURT 

TEMECULA, CA 92590

For any questions, email us: 

[email protected]

INSTALLATION INSTRUCTIONS 
INS

118

2004-2008 DODGE 1500 PICKUP 5.7L HEMI
2009-2014 DODGE 1500 PICKUP 5.7L HEMI  

SHORTY HEADERS

Part # 4009, 40090 / Dodge 1500 Pickup 5.7L Hemi

Part # 4014, 40140 / Dodge 1500 Pickup 5.7L Hemi

UPDATED LAST: April 2018

IMPORTANT: All appropriate safety equipment and gear must be used during the installation of this or any BBK Performance products or any time you work on a vehicle.  

BBK Performance Inc. accepts no responsibility for injuries or damage caused by or during the installation of this product.

MADE IN U.S.A.

Difficulty: Average

Install Time:  Approximately 2 hours.

Special Tools: Pry Bar and WD-40

Summary of Contents for 4009

Page 1: ... 1500 Pickup 5 7L Hemi Part 4014 40140 Dodge 1500 Pickup 5 7L Hemi UPDATED LAST April 2018 IMPORTANT All appropriate safety equipment and gear must be used during the installation of this or any BBK Performance products or any time you work on a vehicle BBK Performance Inc accepts no responsibility for injuries or damage caused by or during the installation of this product MADE IN U S A Difficulty...

Page 2: ... battery terminal Lift the vehicle as high as possible STEP 2 Unplug the 4 oxygen sensor plugs coming off the front and rear of the mid pipe section STEP 3 Unbolt the downpipes cats from the exhaust manifolds Using a pry bar slide the whole exhaust system back on the metal rod hangers Move it back far enough that the exhaust manifolds can be removed It just takes a few inches and its out of the wa...

Page 3: ...plied gasket and BBK Header into place and tighten in an X pattern NOTE On 2009 2014 Models Leave the front top hole with no bolt The longer header bolt that is supplied will be used when re installing the dip stick tube STEP 6 To aid in the installation the 2 rear bottom bolts need to be threaded halfway into the head because the tight fit of the tube will not allow them to be installed after the...

Page 4: ...m for proper placement after moving the exhaust back and forth to be sure none of them are falling or came off STEP 12 Lower the vehicle down and re install the dip stick tube NOTE On 2009 2014 use the supplied spacer and longer header bolt re install the dip stick tube on the top front header bolt hole as shown above STEP 13 Re connect the negative battery terminal Start the engine and check for ...

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