background image

375 ANNAGEM BLVD., MISSISSAUGA, ONTARIO, CANADA, L5T 3A7, 905-364-4200 FAX 905-364-4201

200 COMMERCE DR, FREEHOLD, NEW JERSEY, 07728, 732-566-5400 FAX 732-566-5444

ELECTRIC GENERATORS

BG2800

BG5000 

BG7000E

12/2013

03

OI-B09052

07/2014

Summary of Contents for BG2800

Page 1: ...BLVD MISSISSAUGA ONTARIO CANADA L5T 3A7 905 364 4200 FAX 905 364 4201 200 COMMERCE DR FREEHOLD NEW JERSEY 07728 732 566 5400 FAX 732 566 5444 ELECTRIC GENERATORS BG2800 BG5000 BG7000E 12 2013 03 OI B0...

Page 2: ...uch copying is permitted by federal copyright laws Address inquiries or reference permission care of Bartell Morrison Inc 375 Annagem Blvd Mississauga Ontario Canada L5T 3A7 Revision Date Description...

Page 3: ...2 TYPICAL ELECTRICAL CONSUMPTION 8 3 APPLIANCE START UP 8 4 AC APPLICATION 8 5 DC APPLICATION 9 0 STOPPING THE GENERATOR 10 0 REGULAR INSPECTION AND MAINTENANCE 10 1 ENGINE OIL REPLACEMENT 10 2 SPARK...

Page 4: ...njury and or property damage Any modifications to the equipment must be performed by the manufacturer or an authorized dealer and must be authorized in advance by the manufacturer The equipment should...

Page 5: ...at its discretion request that the equipment to be considered for warranty be returned at the owner s expense to an authorized repair facility for inspection Under this warranty we may at our discreti...

Page 6: ...8 A 27 1 A VOLTAGE V 120 240 120 240 120 240 DC OUTPUT V 12 12 12 ENGINE MODEL 200 390 420 DISPLACEMENT cu in cc 12 196 23 7 389 25 6 420 ENGINE SPEED rpm 3600 3600 3600 CONTINUOUS OUTPUT hp kW 4 9 3...

Page 7: ...ce bulletins user s manual updates and other information are posted on the Bartell website http www bartellmorrison com Check this website periodically for updates or other potentially useful informat...

Page 8: ...Electric Generator with missing or damaged safety guards Replace immedi ately with appropriate Bartell parts NEVER wear loose fitting clothing or jewelry around rotating equipment as it may become ent...

Page 9: ...uretor throttle lever 6 Starter handle 7 Fuel cock 8 Air cleaner 9 Pipe frame 10 Spark plug 11 Fuel tank cap 12 Breaker 13 Oil gauge Dipstick 14 Starter switch 15 AC protector Model CL 1 1 1 2 1 3 1 4...

Page 10: ...it with a clean cloth Insert the dipstick back without screw in and check the oil level In the case that the oil level is below the lower mark of the dipstick refill the oil to the upper mark Reinsta...

Page 11: ...6 0 INSPECTION BG2800 BG5000 BG7000E 11 4 2 Fuel Open the fuel tank cap Check the fuel level and refuel if necessary Refuel up to the shoulder of the fuel fillter Reinstall the fuel tank cap 8 6 2 Fue...

Page 12: ...er housing For model CL Loosen the wing nut and remove the air cleaner cover For model C Model CL Model C Loosen the wing nut and washer and remove the element Separate the primary and secondary eleme...

Page 13: ...y from original position 5 6 Once the generator starts gradually turn the chock lever to ON position OFF OFF Model CL Model C Model CL Model C ON ON Model CL Model C 10 13 Remove all loads from the so...

Page 14: ...Model CL C Starting Electric bulb or heater 40W Day light lamp 300VA W Rated Type Wattage Day light lamp Motor Drive Appliance Sample Appliance Starting Rated 60VA W 100VA W 450 750 VA 80VA W 100VA W...

Page 15: ...h the highest current first NEVER connect the generator to a home power circuit without a transfer switch A transfer switch is required by the National Electric Code for any connection of power to a h...

Page 16: ...ing you should disconnect the cables at the generator first Charge the battery in a well ventilated place Before charging remove the cap from each cell of the battery Discontinue charging if the elect...

Page 17: ...the fuel cock WARNING NOTE In emergency turn the engine switch to OFF to stop the generator Never stopping the generator at high speed under heavy load otherwise the damage will result Model CL C Mode...

Page 18: ...ng inspection and maintenance Inspection Replace Cleaning Adjustment Lube oil check Replace engine oil Air cleaner check Air cleaner wash Fuel fillter cup Fuel fillter Spark plug Value clearance Cylin...

Page 19: ...e Temperature 4 stroke gasoline engine oil SF SF from API Service Classification or SAE 10W 30 equivalent to SG Class below 15 C SE SF from API Service Classification or SAE5W 30 equivalent to SG Clas...

Page 20: ...EEHOLD NEW JERSEY 07728 732 566 5400 FAX 732 566 5444 10 0 REGULAR INSPECTION AND MAINTENANCE BG2800 BG5000 BG7000E 20 1 Remove spark plug cap 2 Dismantle the spark plug 3 Clean away any carbon build...

Page 21: ...operate your equipment fuel formulations may deteriorate and oxidize rapidly Fuel deterioration and oxidation can occur in as little as 30 days and may cause damage to the carburetor and or fuel syst...

Page 22: ...ulley aligns with the hole at the top of the recoil starter cover This will close the valves so moisture cannot enter the engine cylinder Return the starter rope gently 11 6 Storage Precautions If you...

Page 23: ...engine as described in the INSPECTION section of this manual If the fuel was drained during storage preparation fill the tank with fresh gasoline If you keep a container of gasoline for refueling be s...

Page 24: ...JERSEY 07728 732 566 5400 FAX 732 566 5444 12 0 TROUBLESHOOTING BG2800 BG5000 BG7000E 10 TROUBLES SHOOTING 10 1 Starting failure Is the engine switch at ON position Is the oil level too low Is there e...

Page 25: ...2 Appliance do not work Check the appliance device Is the BREAKER at ON position Is the AC protector reset at ON position Model CL Model C OK MAINTENACE ON OFF 21 25 1 Check the appliance device 2 Is...

Page 26: ...SISSAUGA ONTARIO CANADA L5T 3A7 905 364 4200 FAX 905 364 4201 200 COMMERCE DR FREEHOLD NEW JERSEY 07728 732 566 5400 FAX 732 566 5444 13 0 ELECTRICAL DIAGRAM BG2800 BG5000 BG7000E 26 13 1 BG2800 BG500...

Page 27: ...MISSISSAUGA ONTARIO CANADA L5T 3A7 905 364 4200 FAX 905 364 4201 200 COMMERCE DR FREEHOLD NEW JERSEY 07728 732 566 5400 FAX 732 566 5444 13 0 ELECTRICAL DIAGRAM BG2800 BG5000 BG7000E 13 2 BG7000E Elec...

Page 28: ...375 ANNAGEM BLVD MISSISSAUGA ONTARIO CANADA L5T 3A7 905 364 4200 FAX 905 364 4201 200 COMMERCE DR FREEHOLD NEW JERSEY 07728 732 566 5400 FAX 732 566 5444 THIS PAGE HAS BEEN INTENTIONALLY LEFT BLANK...

Page 29: ...ANNAGEM BLVD MISSISSAUGA ONTARIO CANADA L5T 3A7 905 364 4200 FAX 905 364 4201 200 COMMERCE DR FREEHOLD NEW JERSEY 07728 732 566 5400 FAX 732 566 5444 BG2800 BG5000 BG7000E ASSEMBLY DRAWINGS AND PARTS...

Page 30: ...75 ANNAGEM BLVD MISSISSAUGA ONTARIO CANADA L5T 3A7 905 364 4200 FAX 905 364 4201 200 COMMERCE DR FREEHOLD NEW JERSEY 07728 732 566 5400 FAX 732 566 5444 14 0 ASSEMBLY DRAWINGS BG2800 BG5000 BG7000E 30...

Page 31: ...FAX 732 566 5444 14 0 ASSEMBLY DRAWINGS BG2800 BG5000 BG7000E 31 Following change Item no Description Quantity Remark FUEL TANK 58 Fuel tank cap CARB approved 1 59 cancel 60 Fuel Strainer 1 change to...

Page 32: ...t B 1 18 LSB08020 LSB08020 LSB08020 Flange HD Hex Bolt 1 19 TD08 Lock Washer 1 20 PD08 Flat Washer 1 21 LSB06012 LSB08020 LSB08020 Flange HD Hex Bolt 1 22 TD08 TD08 TD08 Lock Washer 1 23 PD08 PD08 PD0...

Page 33: ...30230 Pin 2 49 4 306000200312 306000200312 306000200312 Wheel 2 49 5 431160000100 431160000100 431160000100 Gasket 2 49 6 402060120160 402060120160 402060120160 Bolt 4 49 7 306000108508 306000108508 3...

Page 34: ...Approved 1 60 25004003 25004003 25004003 Fuel Strainer 1 61 25004100 38004100 38004100 Fuel Tank Assembly 1 61 1 61 1 61 1 61 1 Joint Connection 1 62 25004004 25004004 25004004 Fuel LEVER 1 62 2 62 2...

Page 35: ...her 6 1 432060000101 432060000101 432060000101 Spring Washer 6 1 434060000201 434060000201 434060000201 Serrated Gasket 1 80 305130000602 305130000602 305130000602 DC Socket 1 81 305200742001 30520074...

Page 36: ...03103 34003103 Drive Gear 1 30001000 39001000 42001000 Engine 112 YJA0418 YJA0418 YJA0418 Woodruff Key 1 113 16003200 34003200 34003200 Complete Connecting Rod 1 114 20003004 39003004 39003004 Piston...

Page 37: ...6005204 16005204 16005204 Special Hex Nut 2 141 16005004 34005004 34005004 Intake Valve 1 142 16005005 34005005 34005005 Exhaust Valve 1 143 16005006 24005006 24005006 Valve Spring 2 144 16005007 2400...

Page 38: ...ew 1 169 2 Spring for Mixture Adjustment 1 169 3 Throttle Unit 1 169 6 Choke Switch 1 170 16008200 34008200 34008200 Air Filter Assembly 1 170 2 Air Filter Housing 1 170 3 Filter Element Housing 1 170...

Page 39: ...002 Starter Pulley 1 190 16012003 24012003 24012003 Fly Wheel Nut 1 191 16012004 34012004 34012004 Ignition Coil 1 192 LSB06028 LSB06028 LSB06028 Flange HD Hex Bolt 2 193 16012005 24012005 24012005 Oi...

Page 40: ...bartellmorrison com BARTELL MORRISON USA LLC 12 Industrial Drive Keyport New Jersey USA 07735 Toll Free 888 999 1570 Local 732 566 5400 Fax 732 566 5444 www bmiamerica com BARTELL MORRISON Fax 905 36...

Reviews: