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IS-4000

Open-Channel Flow Meter

HYB-UM-02509-EN-06 (August 2021)

User Manual

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Summary of Contents for Dynasonics IS-4000

Page 1: ...IS 4000 Open Channel Flow Meter HYB UM 02509 EN 06 August 2021 User Manual ...

Page 2: ...IS 4000 Open Channel Flow Meter Page ii August 2021 HYB UM 02509 EN 06 ...

Page 3: ...gs 7 Installation 8 Installing the Sensor 8 Mounting Positions 9 Power Connections 9 Auxiliary Power 10 Configuring Input Outputs I O 11 Operation 12 Function Buttons 12 Display Icons 12 Initial Screens 12 Setting a PIN 13 Logging In 13 Logging Out 13 Programming 14 Main Menu 14 Meter Setup Menu 15 Measurement Menu 16 Input Outputs Menu 20 Clear Total 23 Communications Menu 24 Miscellaneous 24 Use...

Page 4: ...imensions 28 Main Menu Program Structure 29 Meter Setup 29 Measurements 29 Inputs Outputs 30 Total 30 Communications 30 Miscellaneous 30 Info 30 Pin 30 Login 30 Flow Meter ModBus Register Table 31 IS 4000 Flow Meter Conversion Table 35 Rights 35 Wiring the IS 4000 Meter to an ORION Cellular LTE Endpoint 36 IS 4000 Open Channel Flow Meter Page iv August 2021 HYB UM 02509 EN 06 ...

Page 5: ...he mains before removing any covers Power Connection Use only the type of power source suitable for electronic equipment If in doubt contact your distributor Ensure that any power cables are of a sufficiently high current rating All units must be earthed to eliminate risk of electric shock Failure to properly earth a unit may cause damage to that unit or data stored within it Protection Class The ...

Page 6: ... The IS 4000 flow meter is an IP67 device in a robust wall mounted metal case with a large graphic display The flow meter menu is operated with three front panel high endurance buttons The flow meter is powered externally by 92 275V AC 50 60 Hz You can operate the flow meter via connection to a USB or Ethernet interface with Flow Meter Tool software which can be used for parameter setup and datalo...

Page 7: ...System Settings Flow Meter Tool Settings Settings Control Panel Driver Details System Description Page 7 August 2021 HYB UM 02509 EN 06 ...

Page 8: ...tem that accommodates a 1 in NPT sensor or a 1 1 2 in G thread sensor OTE N Install the sensor at a maximum height see table below above the flume bottom minimal measured level with a minimum distance above the maximum measured level Sensor Max DL10 DL24 ULM 53 ULM 70 Minimum Height 2 in 50 mm 4 in 100 mm 8 in 200 mm 6 in 150 mm Maximum Height 49 in 1250 mm 9 8 ft 3 m 19 7 ft 6 m 6 6 ft 2 m 3 Conn...

Page 9: ...ensor MT V H in DN g sec l sec in mm in mm 3 75 14 26 54 30 71 780 12 00 305 6 150 30 12 114 30 71 780 15 98 406 9 230 77 67 284 38 19 970 22 52 572 12 305 157 98 598 contact factory contact factory 18 455 24 83 94 contact factory contact factory POWER CONNECTIONS FOR THE 2 M20 CABLE INLETS USE ONLY FLEXIBLE ELECTRIC CABLES USE SEPARATE CABLE INLETS FOR AUXILIARY POWER SIGNAL AND INPUT OUTPUT CABL...

Page 10: ...NECTING IT FROM POWER SUCH AS A SWITCH OR A CIRCUIT BREAKER 1 Slightly loosen the lower cover screws 2 Completely loosen both upper cover screws 3 Open the cover to the lower side 4 Push the auxiliary power cable through the upper cable inlet 5 Connect the power as shown in Figure 1 depending on the version AC or DC of meter you have 6 Close the cover and tighten the four screws Figure 1 Power sup...

Page 11: ...ion ON or OFF For the RS485 connect the A wire to the Y terminal and the B wire to the Z terminal 422 232 485 A RxD B Z TxD B Y A G GND USB USB Device CDC Host Mass Storage Micro USB Ethernet Ethernet Interface connection RJ45 socket All marked inputs and outputs are according to safety data TNV 1 IEC 60950 1 Input and Output Cable Connections For the normal I Os use shielded cables Connect the sh...

Page 12: ...vice error 0 Sensor not connected No keyword active M Sensor measuring USB active S Simulation active Meter Setup Main Menu Menu Header Scroll Bar Indicates a Submenu Submenu Initial Screens From the Main Menu press EXIT SAVE to display the current values and system information The first screen to display depends on the application type open channel or tank First screen for open channel applicatio...

Page 13: ... the right arrow to highlight ON or OFF 5 With either ON or OFF highlighted press the up arrow to display ON 6 Press EXIT SAVE to save the ON setting 7 With the Control menu highlighted press the up arrow to display the required security level user service or admin 8 With the required security level highlighted press EXIT SAVE to display the first of six zeros digits 9 Press the up arrow to change...

Page 14: ...Outputs Totalizer Reset Communication Miscellaneous Information Pin The security levels are A Administrative S Service U User Parameters indicated by the battery icon if changed will affect battery performance To program the security levels see Setting a PIN on page 13 No passwords were set at the factory Programming Page 14 August 2021 HYB UM 02509 EN 06 ...

Page 15: ...inimum level value of used sensor 4 mA in selected level units For most level sensors set to zero UpperRangeValue A The maximum level value of used sensor 20 mA in selected level units For a DL10 sensor set to 49 2 in 1250 mm For a DL24 sensor set to 118 1 in 3000 mm For a ULM 53 set to 9 8 ft 3 m For a ULM 70 set to 6 6 ft 2 m Set the units in the Length parameter in the Measurement Menu Offset S...

Page 16: ...our m3 s Cubic Meters Sec MG d MillionGallons Day m3 min Cubic Meters Min IG s ImperialGallons Sec m3 h Cubic Meters Hour IG min ImperialGallons Min ft3 s Cubic Feet Sec IG h ImperialGallons Hour ft3 min Cubic Feet Min Bbl min Barrel Min ft3 h Cubic Feet Hour DecimalPlaces set of the decimal places of the Flow Rate values Volume U Display Volume Unit Display Volume Unit L Liters MG MegaGallons hL ...

Page 17: ...Flume 4 in Manh Flume6 Manhole Flume 6 in Manh Flume8 Manhole Flume 8 in Manh Flume10 Manhole Flume 10 in Manh Flume12 Manhole Flume 12 in Equation Params A Exponent value in for equation Q K h exp Exponent Coefficient value in for equation Q K h exp Coefficient Measured profile width Weirs Manning equation Width Rectangular profile slopes angle Manning equation Angle Measured pipe Radius Manning ...

Page 18: ... flume 36 in Q 2 1900 h1 57 0 925 Parshall flume 48 in Q 2 9600 h1 58 0 925 Parshall flume 60 in Q 3 7500 h1 59 0 925 Manhole flume 4 in Q 0 2343 h1 95 0 149 Manhole flume 6 in Q 0 3026 h1 95 0 227 Manhole flume 8 in Q 0 3424 h1 95 0 313 Manhole flume 10 in Q 0 3868 h1 95 0 396 Manhole flume 12 in Q 0 4345 h1 95 0 457 Contracted rectangular weir Equation Q 1 84 L 0 2 h h1 5 Q Volumetric flow m s 1...

Page 19: ... s n Gauckler Manning coefficient s 3 m L Width m h Water level m a Angle I Water surface slope m m Manning pipe a sina r 2 3 I a sina r2 where Equation Q 1 n 2 a 2 a 2 π 2 arcsin 2 h r h2 h r r 2 arcsin 2 h r h2 h r r Q Volumetric flow m s n Gauckler Manning coefficient s 3 m L Width m h Water level m I Water surface slope m m Material n s 3 m Material n s 3 m Material n s 3 m Glass PVC 0 010 Gra...

Page 20: ...3 5 mA and 23 mA OFF Analog signal is based on flow rate and always within the configured range 3 5 mA During alarm conditions the analog signal is 3 5 23 mA During alarm conditions the analog signal is 23 mA For example if the analog range is 4 20 mA and the alarm mode is set to 23 mA then during a full scale flow alarm condition the analog output current will be 23 mA Compensation S Correction o...

Page 21: ...he pulses per totalizer unit via pulse scale Digital Outputs 1 and 2 S The two outputs can be operated as open collector passively or actively Passive output Active output if analog output is not used Solid State Relay S The solid state relay is functionally linked with Output 2 See Out 1 2 Function below Programming Page 21 August 2021 HYB UM 02509 EN 06 ...

Page 22: ...k volume or open channel flow rate on page 23 Error alarm Indicates when the meter has error an condition Pump Control Starts or stops the pump See Figure 2 Tank volume or open channel flow rate on page 23 Test Used only for the Verification Device ADE Used for BEACON and AquaCUE connectivity Output 1 2 Type S The output type parameter lets you set the output switch to normally closed or normally ...

Page 23: ...Figure 2 Tank volume or open channel flow rate Clear Total Total A Resets the totalizer within the ClearTot item on the Flow Meter Tool software Programming Page 23 August 2021 HYB UM 02509 EN 06 ...

Page 24: ...s Power up The number of times that the unit has been powered on Language The unit supports these languages English German Czech Spanish French Russian Date Set the system date in the format DD MM YY used for data logging Time Set the system time in the format HH MM SS used for data logging Contrast The contrast of the display can be adjusted between 14 low and 49 high Datalog Period The data logg...

Page 25: ...s but cannot change them Control Activate and deactivate the PIN User User logged in with this PIN can access all User levels but do not have access to Service or Admin functions Service User logged in with this PIN will have access to both service and user level procedures User at this level will not have access to administrative functions Admin User logged in with this PIN will have access to bo...

Page 26: ...peration and wiring Control LED Main Board LED1 LED2 LED3 LED10 LED 7 LED 6 LED 8 LED 13 LED 5 Display Board The following LEDs on the board control the operation of the device LED1 No function attached LED3 Communication transmit On active LED5 Flash memory activity DISK LED6 Digital output 1 On active LED7 Digital output 2 On active LED8 No function attached LED10 Power ON On active LED13 USB HO...

Page 27: ...r reset positive return zero BEACON AquaCUE connectivity Communication RS485 Modbus RTU Modbus TCP IP Ethernet BEACON AquaCUE connectivity Programming port Mini USB IP67 Datalogger 2 MB capacity with 130 000 logged lines date level flow rate tank volume Security Three level password Languages English French German Italian Spanish Czech Russian Certification CE Low Voltage Directive 2014 35 EU EMC ...

Page 28: ...00 flow computer 2 10 in 53 29 mm 0 38 in 9 7 mm R3 R3 1 00 in 25 3 mm 11 11 Ø 1 34 in 34 0 mm 4 00 in 101 50 mm 0 43 in 11 00 mm 0 38 in 9 60 mm 0 43 in 11 00 mm 0 38 in 9 60 mm 0 44 in 11 20 mm 2 24 in 57 00 mm 5 00 in 127 mm R8 2 00 in 76 00 mm 0 19 in 3 00 mm Figure 4 Sensor bracket Dimensions Page 28 August 2021 HYB UM 02509 EN 06 ...

Page 29: ...ial Eq Contract Weir Suppress Weir Cipoletti Weir V NotchWeir30 V NotchWeir45 V NotchWeir60 V NotchWeir90 Manning Rect Manning Pipe Pars Flume 1 in Pars Flume 2 in Pars Flume 3 in Pars Flume 6 in Pars Flume 9 in Par Flume 12 in Par Flume 18 in Par Flume 24 in Par Flume 36 in Par Flume 48 in Par Flume 60 in Manh Flume 4 in Manh Flume 6 in Manh Flume 8 in Manh Flume 10 in Manh Flume 12 in Equation P...

Page 30: ... 90 80 70 60 50 40 30 20 10 0 0 Total Total Clear Tot Exit Communications Modbus MODBUS Address RS 232 422 485 Baud Rate 1200 2400 4800 9600 19200 38400 115200 Parity Even Odd Ethernet Received Packets Sent Packets IP Address IP Gateway MAC Address ADE Control On Off Protocol 1 2 Dial 4 9 Resolution 0 0001 10000 Miscellaneous Power up Language English Español Italiano Deutsch Français Türkçe Český...

Page 31: ... 0 10 mA 0x00A1 U16 Service OUT1_LOW Digital Output setting 0x00A2 U16 Service OUT1_HIGH Digital Output setting 0x00A3 U16 Service OUT1_MODE 0 normally open 1 normally closed 0x00A4 U16 Service OUT1_OPERATION 0 Off 1 Comparator 3 Error alarm 4 Forward 10 Test 14 Pump 0x00AE U16 Service OUT2_LOW Digital Output setting 0x00AF U16 Service OUT2_HIGH Digital Output setting 0x00B0 U16 Service OUT2_MODE ...

Page 32: ...POINTA Dry calibration 0x0128 Float Factory CURRENTLOOP_POINTB Dry calibration 0x012A U16 Service SIMULATION Not stored in non volatile memory 0 0 0 10 10 0 20 20 0 30 30 0 40 40 0 50 50 0 60 60 0 70 70 0 80 80 0 90 90 0 100 100 0 65408 Off 65436 100 0 65446 90 0 65456 80 0 65466 70 0 65476 60 0 65486 50 0 65496 40 0 65506 30 0 65516 20 0 65526 10 0 0x012B U32 Read only RANDOM Security 0x012E U16 ...

Page 33: ...r setting 0x0268 U16 Service MOVING_AVERAGE Filter setting 0x0279 Float Read only ANALOG_OUTPUT_K Dry calibration 0x0281 Float Read only ANALOG_OUTPUT_Q Dry calibration 0x02B3 Float Service ANALOG_OUTPUT_ COMPENSATION Analog Output Compensation 0x02E3 U32 Read only POWER_UP_COUNTER Power up counter 0x0300 U16 Admin DATAPROCESSING_TANK_ OPENCHANNEL 0 Tank 1 Open Channel 0x0301 U16 User UNITCODES_LE...

Page 34: ...24 in 21 Parshall Flume 36 in 22 Parshall Flume 48 in 23 Parshall Flume 60 in 24 Manhole Flume 4 in 25 Manhole Flume 6 in 26 Manhole Flume 8 in 27 Manhole Flume 10 in 28 Manhole Flume 12 in 29 Exponential Equation 0x0308 Float Admin SENSOR_ UPPERRANGEVALUE Sensor description m 0x030A Float Admin SENSOR_ LOWERRANGEVALUE Sensor description m 0x030C Float Factory SENSOR_ DIVISIONTOCURRENT_K Dry calib...

Page 35: ...ANNEL_ COEFFICIENT Open channel calibration 0x0404 Float Admin OPENCHANNEL_WIDTH Open channel calibration 0x0406 Float Admin OPENCHANNEL_ANGLE Open channel calibration 0x040C Float Admin OPENCHANNEL_RADIUS Open channel calibration 0x040E Float Admin OPENCHANNEL_ WATERSURFACESLOPE Open channel calibration 0x0410 Float Admin OPENCHANNEL_ SURFACEROUGHNESS Open channel calibration 0x0412 Float Admin O...

Page 36: ...put negative signal For detail information on installing and activating ORION Cellular LTE endpoints see the ORION Water Endpoints User Manual available on our website at www badgermeter com IS 4000 ORION LTE Endpoint 1 2 3 4 5 6 BLACK GREEN RED IS 4000 Open Channel Flow Meter www badgermeter com Trademarks appearing in this document are the property of their respective entities Due to continuous ...

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