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BEFORE YOU BEGIN

IMPORTANT! 

READ INSTRUCTIONS THOROUGHLY PRIOR TO BEGINNING ASSEMBLY.

- CUSTOMER SERVICE -

 

Call: 1-800-844-9273   email: [email protected]

 

• BUILDING RESTRICTIONS AND APPROVALS

 

  

Be sure to check with local building department and homeowners association for specific restrictions and/ or requirements before building

 

. 

• ENGINEERED DRAWINGS

Contact our Customer Service Team if engineered drawings are needed to pull local permits.

 

• SURFACE PREPARATION

 

  

To ensure proper assembly you must build your shed on a level surface. Recommended methods and materials to level your shed are 

 

  listed on page 7. 

 

• CHECK ALL PARTS

Inventory all parts listed on pages 4 - 6. Contact our Customer Service Team if any parts are missing or damaged.

 

• ADDITIONAL MATERIALS

You will need additional materials to complete your shed. See page 3 for required and optional materials and quantities.

10-30-2017

KEEP THIS MANUAL FOR FUTURE REFERENCE

ACTUAL FLOOR SIZE IS 120" x 90" (304,8 x 228,6 cm)

16572

ASTON  10' x 7'-6"  (304,8 x 228,6 cm)

ASSEMBLY MANUAL

A Backyard Products Company

Summary of Contents for YardLine ASTON

Page 1: ...o pull local permits SURFACE PREPARATION To ensure proper assembly you must build your shed on a level surface Recommended methods and materials to level your shed are listed on page 7 CHECK ALL PARTS...

Page 2: ...r installation Level Gloves Framing lumber is graded for structural strength and not appearance Exterior trim is graded for one good side Always install the material leaving the best edge and best sur...

Page 3: ...Lbs For shingles PAINT FOR TRIM 1 Quart Use 100 acrylic latex exterior paint WOOD GLUE Exterior Rated REINFORCED WOOD FLOOR FRAME OPTIONAL IMPORTANT The included floor has been designed for general us...

Page 4: ...82 8 cm x1 1 x 3 x 5 2 5 x 7 6 x 12 7 cm TRIM x2 19 32 x 3 1 2 x 48 1 5 x 8 8 x 121 9 cm x1 19 32 x 3 1 2 x 52 3 8 1 5 x 8 8 x 133 cm x2 2 x 3 x 33 1 8 5 1 x 7 6 x 84 1 cm x1 x4 19 32 x 2 1 2 x 9 1 5...

Page 5: ...4 4 cm x2 3 8 x 2 x 68 3 4 0 9 x 5 1 x 174 6 cm x1 3 8 x 2 x 69 1 4 0 9 x 5 1 x 175 8 cm x1 3 8 x 2 x 69 1 4 0 9 x 5 1 x 175 8 cm x2 3 8 x 2 x 91 1 4 0 9 x 5 1 x 231 7 cm x1 3 8 x 2 x 93 1 4 0 9 x 5 1...

Page 6: ...x 106 6x 211 1 cm x1 3 8 x 48 x 96 1 x 121 9x 243 8 cm x1 3 8 x 48 x 96 1 x 121 9x 243 8 cm x1 3 8 x 42 x 83 1 8 1 x 106 6x 211 1 cm x1 3 8 x 23 7 8 x 72 1 x 60 6 x 182 9 cm x1 3 8 x 48 x 96 1 x 121...

Page 7: ...ng in water drainage use gravel under each concrete block LEVELING METHODS If you are building your shed on a concrete foundation see the following page CONCRETE MATERIAL REQUIRED x2 4 x 4 x 10 10 x 1...

Page 8: ...ll plates Fasten 2 x 4 5 1 x 10 2 cm sill plates to slab using approved concrete anchors fasteners not included Check local code for concrete foundation requirements NOTES Allow new concrete slabs to...

Page 9: ...r nailing stand on frame 2 1 Use two 3 nails at each mark Orient parts as shown on flat surface Measure and mark BEGIN You have finished your floor frame Proceed to level and square frame FINISH 3 Not...

Page 10: ...diagonal measurement will be approximately 150 381 cm When the frame is level and square secure one side of frame to the 4x4 runners using one fastener at ends of each runner Move to the opposite end...

Page 11: ...oor frame is square by installing one panel and squaring frame Fig A Fig B Check the floor frame is square by measuring diagonally across the frame corners If the measurements are the same your floor...

Page 12: ...g your floor panels Continue installing panels with rough side up painted grid lines Use grid lines on panel for 2 nails 6 apart on edges and 12 apart inside panels 5 7 6 x1 x1 x91 5 8 x 23 7 8 x 90 1...

Page 13: ...rame is level after installing floor panels Re level if needed HINT IMPORTANT The floor should be used as a stable work surface for wall construction Organize your assembly procedure during the build...

Page 14: ...1 1 2 3 8 cm 48 121 9 cm HINT For easier nailing stand on frame x2 2 x 4 x 72 5 1 x 10 2 x 182 9 cm TM x6 2 x 4 x 64 5 1 x 10 2 x 162 5 cm UX x2 2 x 4 x 48 5 1 x 10 2 x 121 9 cm SP x28 14 3 7 6 cm D...

Page 15: ...primed side up as shown Use the gauge block to mark the 3 4 measurement on the wall stud Secure panel with two 2 nails in the corners Fig A Nail the panel using 2 nails 6 apart on edges and 12 apart...

Page 16: ...Nail using 2 nails 6 apart on edges and 12 apart inside panel 6 Place end 23 7 8 x 72 panel on frame as shown with primed side facing up Nail using 2 nails 6 apart on edges and 12 apart inside panel...

Page 17: ...2 cm x2 RR 2 x 4 x 16 1 2 5 1 x 10 2 x 42 cm x1 RD x34 3 7 6 cm D O O R BEGIN 1 Use two 3 nails at each mark and four 3 nails at seams For front wall orient parts on edge on floor Measure and mark 2...

Page 18: ...QUIRED HINT For easier nailing stand on frame 2 x 4 x 16 5 1 x 10 2 x 42 cm x3 RD x12 3 7 6 cm Use two 3 nails at each mark Orient parts on edge as shown Measure and mark 3 4 27 1 2 69 9 cm 64 162 6 c...

Page 19: ...64 162 5 cm measurement between studs and square frame 2 1 MAINTAIN 64 DIMENSION BETWEEN STUDS Handle panels with care to avoid breakage Hold the 3 4 measurement along left edge of panel Use a gauge...

Page 20: ...wall frame flush to left panel Nail panel with two 2 nails 6 15 2 cm apart Maintain 64 162 5 cm measurement between studs and square frame 4 5 3 Use OO as a brace to maintain 64 162 6 cm opening Use t...

Page 21: ...STUDS Repeat steps 6 and 7 to attach the right panel 8 10 Place 11 7 8 x 96 panel onto wall frame flush to left 48 x 96 panel with primed side up as shown Ensure top of panel is overhanging the top o...

Page 22: ...side wall bottom plate to floor using 3 nails Fig A 3 3 7 6 cm x10 x22 BACK WALL INSTALLATION D O O R 3 Nails into bottom plate BEGIN Stand backwall on floor It is important to secure the backwall in...

Page 23: ...front wall bottom plates to floor using 8 3 nails Fig A 4 x8 x4 x10 FRONT WALL INSTALLATION D O O R 3 7 6 cm Screws x4 BOA x2 3 Nails into bottom plate BEGIN Stand front wall on floor Center front wa...

Page 24: ...45 5 8 5 1 x 10 2 x 115 8 cm 2 x 4 x 48 5 1 x 10 2 x 122 cm BMA SP TM BNA TM SP 3 7 6 cm Nails Stagger seams 3 7 6 cm Nails Flush Flush Flush Flush Flush Flush BMA BNA Stagger seams BEGIN 1 2 3 Use tw...

Page 25: ...uter rafter using 3 screw installed centered into outer rafter end Fig A and afterwards toenailed into inside of rafter Fig B Secure front of outer rafter using 3 screws installed centered into outer...

Page 26: ...ews Fig B Fig D Repeat steps 2 through 5 to install 6 remaining rafters Line up rafter centered with marks on front doubler Ensure rafter is flush to front wall panel Fig C and resting flush on top of...

Page 27: ...rafter extension above top of front wall panels Fig B Use another rafter extension BRA as a guide to line up rafter extension with top of main rafter Fig A Repeat steps 1 and 2 to install remaining 8...

Page 28: ...length Fig B Angle nails to hit floor frame Fig C Place 42 x 83 panel onto side wall flush with bottom of 48 x 96 panel with primed side up as shown Secure panel with 2 nails in three corners Fig E E...

Page 29: ...2 cm 6 15 2 cm 6 15 2 cm x45 1 1 2 3 2 cm 5 Nail lower edge of panel to floor using 2 nails 6 apart Angle nail to hit floor frame Fig A Nail side wall panels to rafter and wall studs using 1 1 2 nails...

Page 30: ...wall panels BKA BJA BFA 3 7 6 cm Screw D O O R MARK BEGIN Install BJA centered at seam of side wall panels Fig A Use a square to ensure 90 degree squareness of studs BKA BFA and BJA Mark locations of...

Page 31: ...hed nailing your SIDE WALL PANELS FINISH 11 Nail side wall panels to inside wall studs using 1 1 2 nails 6 apart along panel seam and 12 apart in middle of panels as shown Measure align and mark side...

Page 32: ...ters 2 You must square the roof by attaching one panel first You will use the panels long edge as a lever to bring your roof into square Commonly known as racking Roof panels may cause serious injury...

Page 33: ...apart on edge and 12 apart inside panel Locate the second 48 x 96 roof panel with the rough side up flush to first panel along edge and at both corners Fig C D Repeat nailing pattern Nail the 36 3 8 x...

Page 34: ...ach rafter extension 90 degrees square with roof rafters as shown Secure rafter extensions with screws through roof panels Fig A At roof panel seams use 4 screws Fig B 7 D O O R FINISH 8 Fig B Fig A S...

Page 35: ...IRED GABLE RAKE FRAMING 1 Align BPA edge flush with BRA Fig A Attach with 3 2 nails Fig B BEGIN HJ BPA BRA 2 3 4 Attach HJ flush with BPA with 5 2 nails Fig A B Repeat Steps 1 2 on opposite side You h...

Page 36: ...eave trim Attach BUA to BRA Fig A C Extend approximately 1 4 beyond roof panel Fig B Secure BUA with 2 finish nails Fig C BEGIN 1 Attach BTA to BRA Fig A C flush with BUA Secure with 2 finish nails B...

Page 37: ...ZT Fig A Fig B Fig C PARTS REQUIRED x28 2 5 1 cm x2 19 32 x 3 1 2 x 48 1 5 x 8 8 x 121 9 cm x2 2 x 3 x 33 1 8 5 1 x 7 6 x 84 1 cm BQA x2 ZT x1 x1 19 32 x 3 1 2 x 59 1 4 1 5 x 8 8 x 150 4 cm 19 32 x 3...

Page 38: ...a trim FINISH 5 Make sure there is a 5 1 4 space as shown Fig C 4 Repeat steps 1 3 on opposite side 3 Nail front fascia to side fascia with 2 2 finished nails Fig D 5 1 4 13 3 cm Fig C 2 Screws Attach...

Page 39: ...2 5 1 cm 2 5 1 cm 3 7 6 cm BYA or ZX 2 Nails ZT Place PT and FS flush to roof sheathing and to ZT Fig B C BEGIN 1 Attach PT and FS with 2 wood screws through roof sheathing and 1 3 screw at OY on both...

Page 40: ...h 35 3 4 soffit board under BRA using 6 2 finish nails as shown primed side down Fig A B Align 95 3 8 soffit board flush with 35 3 4 Attach soffit board with 14 2 finished nails underneath BRA Fig D F...

Page 41: ...1 cm SOFFIT continued Attach 95 1 2 soffit board under fascia backer and side rake framing Fig C D using 14 2 nails Repeat Step 3 on opposite side 4 3 You have finished installing your soffit panels...

Page 42: ...and at ends as shown Tighten securely Attach temporary support GAA with two 1 1 4 screws as shown Tighten securely HINT Look for 3 8 SPACER attached to doors OO GAA Make sure spacer is attached Tight...

Page 43: ...talling your doors Attach temporary support OO as a ledger board flush under wall panels for doors to rest on using 3 screws Fig A Screw hinge boards into wall frame and floor using ten 3 screws as sh...

Page 44: ...h door panel into trim Fig A Locate screws as shown in Fig B Use two screws at seams Place AH 9 from top and lower cross brace and level Fig B Secure from behind using three 3 4 screws Repeat step 1 2...

Page 45: ...x 7 6 x 175 3 cm x2 x10 2 5 1 cm DOOR WEATHERSTRIP OO FINISH 5 On right door center OO vertically in door opening Fig A OO will offset the right door 1 IN from the door trim Fig C 3 Secure OO using f...

Page 46: ...s open when loop is contacting base Fig A Mark and pre drill holes for screws Mark and pre drill holes for screws 1 LEFT DOOR Fig B PARTS REQUIRED DOOR x2 x8 5 16 0 8 cm Drill Bit You have finished in...

Page 47: ...3 8 cm screws 2 35 3 4 90 cm RIGHT DOOR 1 1 2 3 8 cm TOP VIEW 1 4 Pre drill and 1 2 Drill through DOOR HARDWARE x1 x2 PARTS REQUIRED 1 1 2 3 8 cm Re drill hole with 1 2 drill Keep drilled hole square...

Page 48: ...d level Use two screws at top of windows Do not fully tighten screws 2 HINT Caulk behind frame near edge before installing Approximately 1 2 5 cm 2 Screws per window You must caulk around windows to v...

Page 49: ...n Position EY at ends and in between window frame as shown Secure using 8 2 finish nails Remove 1 1 4 screws Position BSA centered on window frame as shown Secure using 4 2 finish nails x4 19 32 x 2 1...

Page 50: ...cm 6 You have finished installing your window FINISH 7 Install 12 3 4 screws from inside as shown Do not screw into window flange FRAMING BEYOND INSIDE OF SHED Install 3 4 1 9 cm screws from inside I...

Page 51: ...r back corner trim 4 Repeat for other side 3 2 FINISH Fig C 68 3 4 174 6 cm 69 1 4 175 8 cm Angled End up Place 69 1 4 back side corner trim angled end up Fig E flush up under side soffit panel and fl...

Page 52: ...GIN 1 Attach 25 3 8 64 4 cm and 96 243 8 cm front horizontal frieze boards using 2 finish nails as shown Fig A Leave 3 8 0 95 cm overhang on both ends Fig B FRONT FRIEZE TRIM FINISH You have finished...

Page 53: ...RED x12 2 5 1 cm FRONT CORNER TRIM Attach both vertical 91 1 4 231 7 cm front corner trim on both sides flush to bottom edge of previously installed horizontal frieze trim using 6 2 nails per trim Fig...

Page 54: ...REQUIRED x12 2 5 1 cm FRONT SIDE TRIM FINISH You have finished attaching your front side trim boards 2 Attach 93 1 4 236 8 cm front side corner trims on both sides flush with front frieze trim Use 6...

Page 55: ...at top and 1 at bottom Cut out marked openings Caulk behind vent flanges Secure using 1 2 1 3 cm screws You have finished installing your vents x12 1 2 1 3 cm x2 VENTS 8 x 16 20 3 x 35 6 cm 6 15 2 cm...

Page 56: ...ovided by manufacturer Follow directions provided by manufacturer You must install drip edge to validate warranty PAINT CAULK NOT INCLUDED ROOF FELT NOT INCLUDED DRIP EDGE NOT INCLUDED Install felt fl...

Page 57: ...nstall first starter row upside down color up and flush to drip edge at bottom of roof panel Use 4 nails per shingle Starter row must be straight and level all the way across with lower edge of roof d...

Page 58: ...shed make sure there is a maximum of 5 or less to the rain slot as shown below If shingles overlap at front roof edge cut to roof edge with a utility knife 1 2 5 cm 5 12 7 cm 5 12 7 cm or less BACK OF...

Page 59: ...with 1 overhang over roof edge Align remaining shingles with edge of the front drip edge Using your shingle hooked blade carefully cut shingles on a flat surface along the rain slots using a chalk lin...

Page 60: ...dges of doors Gazebos Pergolas To validate your warranty it is necessary to properly maintain your Backyard Storage Solutions LLC unit This includes treating all of the exposed cedar and pine surfaces...

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