Avdel Genesis nG3 Instruction Manual Download | Manualshive

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Genesis

®

G3

H y d ro - P n e u m a t i c P o w e r To o l

I n s t r u c t i o n M a n u a l

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Summary of Contents for Genesis nG3

Page 1: ...Genesis G3 Hydro Pneumatic Power Tool Instruction Manual...

Page 2: ......

Page 3: ...sembly of Base Tool General Assembly 26 Parts List 27 Priming Oil Details 28 Hyspin VG 32 Oil Safety Data 28 Priming Kit 28 Priming Procedure 29 Fault Diagnosis Symptom Possible Cause and Remedy 30 Co...

Page 4: ...m footing or a stable position before operating the tool machine 10 Ensure that vent holes do not become blocked or covered 11 The operating pressure shall not exceed 7 bar 12 Do not operate the tool...

Page 5: ...15 cuft Stroke Minimum 26 mm 1 02 in Pull Force 5 5 bar 12 9 kN 2900 lbf Cycle Time Approximately 1 2 seconds Noise Level 75 dB A Weight Including nose equipment 2 25 Kg Vibration Less than 2 5 m s2...

Page 6: ...3 00 BASE TOOL 1 1 2 3 1 NOSE ASSEMBLY NOSE TIP 2 71223 02000 71210 15000 see note 3 2 3 3 The part number of the base tool remains the same whichever nose assembly or nose tip is fitted See the Gener...

Page 7: ...REGULATOR AND FILTER DRAIN DAILY 3 METRES MAXIMUM Ensure that the correct nose assembly suitable for the fastener is fitted Connect the tool to the air supply Insert the fastener stem into the nose o...

Page 8: ...rviced at weekly intervals You should hold some stock of all internal components of the nose assembly and nose tips as they will need regular replacement Use Spanner 07900 00849 supplied with tool to...

Page 9: ...7340 066012 07612 02001 71210 16020 71210 16070 07381 04701 71210 16070 07381 04701 07498 01401 07340 06201 07340 06201 71210 16070 07381 04701 07498 01401 07612 02001 71210 05002 71210 16070 07348 07...

Page 10: ...1210 16112 71210 16114 71210 16115 71210 16116 71210 16105 71210 16109 71210 16113 71220 16102 71220 16103 71220 16104 71220 16105 71220 16106 71220 16107 71210 16100 71210 16100 71210 16100 71210 161...

Page 11: ...COMPLETE TOOL PART NUMBER precede with 71223 00 N O S E A S S E M B L Y part n 71210 15200 A B TYPE 2 NOSE TIPS ARE EXTENDED TO ALLOW ACCESS INTO APPLICATIONS WHERE TYPE 1 NOSE TIPS WILL NOT REACH T Y...

Page 12: ...B NAME 1 4 1 4 1 4 MONOBOLT INTERLOCK STAVEX T Y P E 6 N O S E T I P S ITEM DESCRIPTION PART N 1 NOSE CASING 07340 00306 2 O RING 07003 00067 3 CHUCK COLLET 07612 02003 4 JAWS 07612 02002 5 JAW SPREA...

Page 13: ...58 Fit the nose assembly onto the extension Loosen Locknut 40 using 16mm AF Spanner Unscrew and remove both Jaw Spreader Housing 41 and Locknut 40 Replace Locknut 40 with Sealed Nut 71213 02200 screw...

Page 14: ...17 1 17 3 81 0 84 0 84 0 25 0 25 1 9 2 36 2 46 2 03 2 03 2 03 2 03 3 81 3 81 3 81 3 81 7 87 7 87 7 87 7 87 7 87 7 87 7 87 7 87 7 87 6 35 6 35 7 62 7 62 5 08 5 08 5 08 6 6 6 6 8 13 8 13 4 75 6 35 7 92...

Page 15: ...01 71213 164022 71213 16403 71213 164042 07345 03700 07345 03800 07345 03700 07345 03800 07345 03301 07494 03601 07494 03011 07345 03401 07494 03701 07345 03501 07494 03801 07165 00701 07165 00702 071...

Page 16: ...t and slide the jaw carrier assembly back and forth a few times to ensure free movement Go to M L Remove Screws 23 4 off and guard 1 On a straight swivel head also remove Screw 21 and Platform 22 M Pu...

Page 17: ...el Head illustrations on this page Guard 1 refers to illustration on page 16 While nose tips and jaws will vary for each swivel head other components remain constant within each type of head See table...

Page 18: ...mbly with special attention to the jaws Lubricate with Moly Lithium grease before assembling Check for oil leaks and air leaks in the air supply hose and fittings Grease can be ordered as a single ite...

Page 19: ...cal form and water insolubility of the product the bioavailability is negligible Handling General ventilation is recommended Avoid skin and eye contact Storage Do not store with oxidizing agents Keep...

Page 20: ...ee the nose assemblies section pages 9 to 12 or if a swivel head was fitted pages 14 and 15 For a complete service of the tool we advise that you proceed with dismantling of sub assemblies in the orde...

Page 21: ...remove Seal Retainer 43 Push Lip Seal 8 and Bearing Tape 26 to the rear and out of Head Assembly 58 taking care not to damage the cylinder bore Remove Seal Housing 52 and Lip Seal 2 Assemble in rever...

Page 22: ...ing Spanner 07900 00672 and Location Spigot 07900 00671 Unscrew Clamp Nut 39 and remove together with Top Plate Assembly 44 together with Tie Rods 56 Transfer Tube Assembly 61 O Rings 14 and Silencer...

Page 23: ...reverse order to Dismantling Instructions noting the following Seals should be checked for damage and replaced if necessary lubricated with Molykote 55m grease Ensure Rotary Valve 38 is assembled in...

Page 24: ...e Shut Off 3 into the assembled parts 1 2 4 and 5 Retain parts in place using grease Molykote 55 Place O Ring 4 into the recess of Cover Plate 6 retain in position using grease Molykote 55 Place sprin...

Page 25: ...25 Notes...

Page 26: ...51 B B 41 12 40 1 6 43 52 Assy 58 2 8 17 64 Assy 21 46 Assy 33 42 19 15 35 Assy 36 9 91 13 28 11 X 26 A 89 20 104 Assy 25 Assy 50 79 80 65 Assy 53 14 53 34 14 7 98 99 Assy 59 96 4 22 14 23 62 Assy 24...

Page 27: ...49 50 51 52 53 56 57 58 59 61 62 63 64 65 66 67 71 72 73 74 75 76 77 79 80 89 90 91 96 97 98 99 100 103 104 71210 02019 71213 02010 71210 02022 71210 02024 71221 02007 71223 02027 71213 02028 71210 03...

Page 28: ...or several minutes Although NOT a primary irritant minor irritation may occur following contact Fire Flash point 232 C Not classified as flammable Suitable extinguishing media CO2 dry powder foam or w...

Page 29: ...crew orifice CARE SHALL BE TAKEN TO ENSURE THAT THE BLEED HOLE IS NOT DIRECTED TOWARDS THE OPERATOR OR OTHER PERSONNEL Switch air supply OFF at ON OFF Valve Assembly 62 Screw priming pump 07900 00700...

Page 30: ...ew spring 8 to 12 Incorrect component in nose assembly Identify and replace 9 to 12 Jaws will not release Build up of dirt inside the nose assembly Service nose assembly 8 broken stem of Jaw housing n...

Page 31: ...conformity with the following standards EN ISO 12100 parts 1 2 BS EN ISO 8662 part 6 BS EN ISO 11202 BS EN ISO 3744 BS EN 982 ISO EN 792 part 13 2000 BS EN 983 following the provisions of the Machine...

Page 32: ...39 039 289911 Fax 39 039 2873079 Email vendite acument com JAPAN Acument Japan Kabushiki Kaisha Center Minami SKY 3 1 Chigasaki Chuo Tsuzuki ku Yokohama city Kanagawa Prefecture Japan 224 0032 Tel 81...

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