Automatic Systems D1 Technical Manual Download

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Automatic Systems

Logic D1 v06-02-en0802.doc ERB-PM

Technical manual

D1 logic unit for barriers and RSB

TECHNICAL MANUAL

PROGRAM VERSION: 06.

MANUAL VERSION: 02.

English language adapted from French.

Automatic Systems s.a.

Head office and factory:

Avenue Mercator 5, 1300 Wavre, Belgium

Tel.: 32-10-23.02.11 Fax: 32-10-23.02.02

Automatic Systems reserves the right to change the characteristics of its products without notice.

Summary of Contents for D1

Page 1: ...ECHNICAL MANUAL PROGRAM VERSION 06 MANUAL VERSION 02 English language adapted from French Automatic Systems s a Head office and factory Avenue Mercator 5 1300 Wavre Belgium Tel 32 10 23 02 11 Fax 32 10 23 02 02 Automatic Systems reserves the right to change the characteristics of its products without notice ...

Page 2: ...2 5 4 Decommissioning HS 16 2 5 5 The sensors 16 2 5 5 1 Sensor boards 16 2 5 5 2 Sensor functions 17 2 5 5 3 Vehicle Presence Detector Boards DP139 and DP239 19 2 5 5 4 The board AS1225 21 3 The Interface board AS1220 23 3 1 Overview 23 3 2 Barrier peripherals connected to the board AS1220 24 3 2 1 Electromagnetic tip support 24 3 2 2 Electromechanical tip support 24 3 2 3 Boom lighting 24 3 2 4 ...

Page 3: ...us The additional boards the board for one presence detector DP139 two presence detectors DP239 or two contacts from external sensors AS1225 may send a total of four presence information from loops photocells inductive detectors external detectors to the AS1200 board in order to control the movements of the barriers and if necessary define the direction of the passage for example to activate input...

Page 4: ...command BP Push button DP Presence sensor for example a presence detector or a photocell LED Light Emitting Diode EEPROM Electrically Erasable Programmable Read Only Memory FC Limit switch FCF Closing Limit Switch FCL Boom presence switch in the electromechanical tip support FCM Crank safety switch FCO Opening Limit Switch FCV Lock limit switch on the electromechanical tip support FRB Barrier clos...

Page 5: ...ble to manage obstacle commands opening closing stop manage sensor boards such as presence detectors and photocells program automatic closing with various timers work with three modes of operation normal maintained and step by step supply two reversible contacts through two relays define the direction of the passage by means of sensors 2 2 Description 1 3 1 4 1 26 1 21 1 20 1 7 1 25 1 8 1 11 1 14 ...

Page 6: ... is used to plug in the board for sensors 1 and 2 X4 1 4 is used to plug in the board for sensors 3 and 4 X5 1 5 is used to connect an additional board AS1220 X6 1 6 is used to connect another additional board AS1210 X7 1 7 and X8 1 8 are the two inputs 24V in negative logic with high impedance consumption of 10mA and outputs connectors relay potential free contacts max 48V 100mA making the follow...

Page 7: ...NO contact 30 Ground 31 Stop command 2 NC contact 32 Stop command 2 NC contact 33 Stop command 3 NC contact 34 Stop command 3 NC contact X7 35 Crank safety switch FCM 36 24V DC current comes out of the board and passes through the crank switch when the crank is introduced the contact opens and the motor is not longer powered 37 Opening Limit Switch FCO NC contact 38 Ground NC contact 39 Closing Li...

Page 8: ... not necessary for the new voltage and weld the new bridges that are needed see Fig 2 below view of the welding side and the chart of bridges printed on the board Fig 2 E D C B A Volts 1 2 1 2 2 3 110 V 1 2 2 3 1 2 2 3 120 V 1 2 2 3 1 2 2 3 130 V 1 2 1 2 220 V 1 2 2 3 1 2 230 V 1 2 2 3 1 2 240 V Example to go from 230Volts default to 120Volts cut bridge A1 A2 and keep C2 C3 and D1 D2 then place br...

Page 9: ...activate the revolving light when the barrier is moving or managing a slave barrier or one or two traffic lights with the board AS1049 see paragraph 2 4 Programming REL 3 1 22 activates the motor to open the barrier in single phase mode REL 4 1 24 activates the motor to close the barrier in single phase mode G LIGHT EMITTING DIODES LED LD 1 1 24 green watchdog It flashes quickly when switched on a...

Page 10: ...e programming of the logic board Combination chart of DIP1 and DIP2 DIP 1 DIP 2 Mode Comments OFF OFF 0 Normal opening and closing are wired The input OVB X8 terminal 3 23 or 25 controls the opening while the input FRB X8 terminal 5 27 or 29 controls the closing OFF ON 1 Maintained only input OVB will wired A closed contact on the input OVB X8 terminal 3 23 or 25 controls the opening and this cont...

Page 11: ... the closing movement 4 Intensive test time out 1s 1 10 1 Pause between each operation command for the intensive test 5 Motor inversion time out 100ms 1 50 3 Pause before reversing of the barrier movement 6 Restart mode after HS out of order 0 or 1 1 In 0 mode the HS is permanent and the logic board must be reset by shutting down and restart the power supply In mode 1 the barrier restarts with the...

Page 12: ... the DIP 4 of the operation parameters 0 or 1 0 0 Opening command together when powering on 1 for barriers with a variable speed controller the barrier will be unlocked in case of power failure 14 Choice of the 2 sensors DP for the 2 directions of the passage 1 1 2 3 or 4 The 2 sensors are chosen by means of the first DIP switches of SW4 DIP1 for DP1 DIP2 for DP2 DIP3 for DP3 and DIP4 for DP4 15 C...

Page 13: ...tection for the passage 2 direction 2 Note The passage direction detected by the two sensors selected in the parameter14 or 15 is defined from the smallest to the largest For example From sensor 1 to sensor 2 Direction 1 from sensor 2 to sensor 1 Direction 2 from sensor 1 to sensor 4 Direction 1 from sensor 3 to sensor 1 Direction 2 IMPORTANT Always ensure the continuity of the signal between the ...

Page 14: ... value of 60 seconds in binary mode DIP 3 4 5 and 6 to ON 9 Press PGM SW5 1 16 10 The red LED LD2 1 17 flashes slowly 11 Return DIP 1 7 to OFF 12 To stop the programming set DIP 8 to OFF 13 Set the operation mode parameters as noted in point 1 2 4 4 Resetting the parameters by default Proceed as follows to reset the parameters to default 1 Switch off the power supply of the logic board 2 Push on t...

Page 15: ...5 4 3 2 46 6 4 3 2 62 6 5 4 3 2 15 4 3 2 1 31 5 4 3 2 1 47 6 4 3 2 1 63 6 5 4 3 2 1 N DIP to ON N DIP to ON N DIP to ON N DIP to ON 64 7 80 7 5 96 7 6 112 7 6 5 65 7 1 81 7 5 1 97 7 6 1 113 7 6 5 1 66 7 2 82 7 5 2 98 7 6 2 114 7 6 5 2 67 7 2 1 83 7 5 1 2 99 7 6 2 1 115 7 6 5 2 1 68 7 3 84 7 5 3 100 7 6 3 116 7 6 5 3 69 7 3 1 85 7 5 3 1 101 7 6 3 1 117 7 6 5 3 1 70 7 3 2 86 7 5 3 2 102 7 6 3 2 118 ...

Page 16: ...ts 4 and 5 2 5 4 Decommissioning HS The barrier will be out of order whenever a limit switch is not reached by the end of the movement time out programmed in parameter 1 2 5 5 The sensors The sensors are the principal peripherals of a barrier They may be presence detectors using an induction loop photoelectric cells radars etc In all cases conventional name for the sensors is DP 2 5 5 1 Sensor boa...

Page 17: ...PI Direct information I through the relay contacts no influence to the movement 2 DPO Opens O the obstacle on reception of a presence detection from the sensor 3 DPFS Closing F Automatically at the end of the detection and Stop S stops the closing of the obstacle in case of the return of a detection Two actions may be added following the DPFS after S safety stop a SF maintains the safety Stop S of...

Page 18: ...er the DP1 function DPFSSF or DPFSOF arrives on DP2 function DPO which in the other direction commands the opening of the obstacle while remaining on the DP1 DPSSF or DPSOF and the relay allocated to passage 1 gives a direction 1 pulse Then the vehicle exits the DP1 DPSSF or DPSOF and the barrier closes again because the DP2 DPO does not command the opening In direction 2 The vehicle arrives on DP...

Page 19: ... the correspondence of the pins when installing the boards When switched on the lit red LED 6 2 confirms the correct positioning of the board 6 7 6 6 6 5 6 4 6 3 6 2 6 1 Fig 6 DP 239 B INDICATIONS The RESET button 6 1 CANNOT BE USED when the board is connected as this will disturb the dialogue between the board and the micro controller This button is only used during manufacturing In case of a pro...

Page 20: ...n one or two cards are installed on connectors X3 and or X4 it is important to be able to recognise them and differentiate them when programming the sensors The Low address corresponds to sensors 1 and 2 function DP1 DP2 The High address corresponds to sensors 3 and 4 function DP3 DP4 The first 4 DIP of SW3 6 7 determine the selection of addresses DIP 1 DIP 2 DIP 3 DIP 4 Address OFF OFF OFF OFF DP...

Page 21: ... 3 or and X4 1 4 of the AS1200 A CONNECTIONS The functions and connection of the external contacts depend on the address allocated to each board according to the table of various addresses in 2 5 5 1 Sensor Boards Contact 1 of the board placed on connector X3 1 3 has to be connected on terminals X7 21 and 22 in and contact 2 to terminals X7 19 and 20 Contact 3 of the board placed on connector X4 1...

Page 22: ...9 Ground External contact 2 of the sensor board on X3 Terminal 20 Signal External contact 2 of the sensor board on X3 Terminal 21 Ground External contact 1 of the sensor board on X3 Terminal 22 Signal External contact 1 of the sensor board on X3 Terminal 41 Ground External contact 4 of the sensor board on X4 Terminal 42 Signal External contact 4 of the sensor board on X4 Terminal 43 Ground Externa...

Page 23: ...opy outs on relays see 2 4 1 Parameters or the control of a slave barrier by means of relays REL1 8 5 and REL2 8 6 The AS1220 is linked to the board AS1200 with one of the connectors X5 or X6 The selection of functions for the peripherals are defined by the 8 DIP of the switch SW3 8 4 8 3 8 1 8 2 8 4 8 6 8 5 Fig 8 The board has four inputs on the connector X2 8 1 and 5 outputs on the connector X3 ...

Page 24: ...supply board AS1048 3 2 4 Detection of the boom presence This option is selected using DIP 8 on the switch SW3 8 4 When the arm swing off gone out of its hinges is detected by its inductive presence sensor the barrier opens or remains open and the information is available by means of a relay on the AS1200 according to the programming of parameters 9 to 12 to the value 16 When the sensor detects th...

Page 25: ...tion 2 Copy out of Information The information required is to be selected for each relay by programming the parameter 9 for the REL1 and parameter 10 for the REL2 see 2 4 1 Parameters 3 3 3 Function 3 Master slave management REL1 commands the opening and closing and REL2 the stop of the slave obstacle which must always be wired and set to operate in Mode 1 See 2 3 Operation mode parameters 3 4 Con...

Page 26: ...operation direction if only one Entry OVB Exit DPO 3 Green authorisation light if only one Continuous Blinking 4 Red light changeover After loop On loop 5 Electromagnetic tip support into service Disable Enable 6 Electromechanical tip support in operation Disable Enable 7 Boom lighting Blinking Continuous 8 Detection of the presence of the boom Disable Enable 3 4 3 Lighting When lit green the LED ...

Page 27: ...nnector X1 1 1 of the board AS1200 The wires soldered on X2 9 3 for the command of the contactor 24V DC are plugged on the connector X9 1 9 of the board AS1200 X3 9 4 is the connector of the three phase motor The terminal PE is connected to the earth The terminals U V and W correspond to the three phases The terminals C1 and C2 are the common points of the star wiring see Fig 10 Motor connection U...

Page 28: ...oc ERB PM Technical manual 28 31 V2 230 V TRI 240 V TRI TRIANGLE W1 U2 V2 V1 W2 U1 C1 C2 U V W P Red Green Blue Yellow White Black CONNECTOR X3 AS1206 U1 U2 Blue Yellow White Green Black Red W2 V1 W1 380 V TRI 400 V TRI 415 V TRI Neutral STAR V2 ...

Page 29: ... lighting the electromechanical rod on some barrier models and the electromagnetic or electromechanical tip supports J1 11 1 is the input single phase 230V connector J2 11 2 is the 24 V DC output connector Pin 1 Ground and Pin 2 24 V The board comprises a fuse F1 T100 mA 11 3 and a fuse F2 T3 15 A 11 4 The red LED 11 5 indicates that power is on 11 2 11 1 11 3 11 4 11 5 Fig 11 ...

Page 30: ...command relay for the light defined on exit CONNECTIONS X1 12 5 Input connector for the command signals for REL1 and REL2 coming from the NO contacts of the boards AS1200 or AS1220 Terminal X1 1 for REL2 terminal X1 2 for the common part and terminal X1 3 for REL1 X2 12 4 Single phase supply connector PE Earth L Live N Neutral X3 12 1 Outputs connector for the contacts from relay REL1 which is use...

Page 31: ...elopment Console to control to visualise and to program the AS1200 board 8 The Board AS1210 option 13 1 Fig 13 For specific applications the board AS1210 is made to control the serial link RS232 connector X2 13 1 It is plugged into the connector X6 1 6 of the AS1200 board and makes a PC connection possible ...

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