Atlas Copco Tensor Quick Manual Download | Manualshive

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SAFETY INSTRUCTIONS

When using electric products, basic precautions
should be followed:

❑

THIS EQUIPMENT MUST BE EARTH GROUNDED.

❑

Always disconnect the equipment from the mains,
by pulling the plug, before opening it for installation,
service etc.

❑

Do not use this product near water.

Tensor DS Drive

Quick Guide

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Summary of Contents for Tensor

Page 1: ...basic precautions should be followed THIS EQUIPMENT MUST BE EARTH GROUNDED Always disconnect the equipment from the mains by pulling the plug before opening it for installation service etc Do not use this product near water Tensor DS Drive Quick Guide ...

Page 2: ...it 6 Connect the power cable to a power supply 115 230 V 7 Turn the power on IMPORTANT Whenever replacing a tool always turn the power off Figure 1 Figure 2 1 Tool cable connector 2 Digital inputs Only for D312 3 Relay outputs 4 RS 232 5 I O bus Only activated for D312 6 I O bus Only activated for D312 7 Remote control 8 Main power connector 9 Ground fault interrupter GFI 30 mA 10 Main fuse 6 3 x ...

Page 3: ...on 13 Enter key button 14 Minus button 15 Power OK LED Lights up after each tightening with correct torque NOK LED Lights up af ter each tightening reaching first target but not correct torque Question Mark By pushing this button you can see Drive program software version Drive version D302 Basic functionality D312 Advanced functionality Drive size DS4 DS7 DS9 For further information check the DS ...

Page 4: ... function The Graph LED lights up 4 Resume tightening 5 8 times until the Graph LED disappear Optimum performance has been found and the system is ready for production KEY PAD FUNCTIONS AutoSet Programming The AutoSet Programming feature allows the DS Drive to recognise a joint s stiffness and adjust the tool for maximum performance for that particular joint accordingly ...

Page 5: ...led against an external torque reference If the torque value on the DS differs from the traceable value a Torque Tuning should be performed 1 Perform a number of tightenings with the external torque transducer connected preferably 20 tightenings or more in order to achieve a good mean value Calculate the mean value from the tightenings 2 Press the FUNCTION button twice and tunE F3 appears on the d...

Page 6: ...ssible to copy a parameter set D312 Advanced functionality 1 Press the FUNCTION button four times and COPY F5 appears on the display 2 Press button to select the parameter set you want to copy to another parameter set Confirm by pressing the ENTER button 3 Choose the parameter set that you want to copy the selected parameter set to by pressing the button Confirm by pressing ENTER button Change Par...

Page 7: ... Speed to Step 2 Speed Final Target is the level where the tool stops and the tightening is finished Speeds Step 1 Speed is the speed used during the rundown When First Target is reached the tool slows down to Step 2 Speed to tighten the second stage To finish the tightening the tool goes in to Zoom Step Speed for operator comfort and minimization of overshoot Step 2 Ramp In Step 2 Ramp you can se...

Page 8: ...limit is Step 1 Speed When Cycle Start is reached the tool immediately accelerates to Step 1 Speed Step 1 Turns The angle in the first step is measured from cycle start level until 1st target is reached Program min 0 turns and max 200 turns levels for when the angle is OK The angle is defined in 1 10 of a full turn Clamp Angle The angle in 2nd step is measured from the point where 1st target is re...

Page 9: ...nction is used when a fastener has a long rundown angle and there is a risk for overshooting when the joint is hard SELF TAP The Self Tap function is used for thread forming screws and other fasteners with a torque pulse in the beginning of the rundown higher than the desired 1st target or final target see graph below ...

Page 10: ...n I O Configuration RE Alarm Setup you set the characteristics for the external alarm The RE Alarm only works for DS when its hex switch is set to position 3 4 Tool Service Setup gives you information about the service status of the tool and also a possibility to program your own service interval see page 12 5 Selector Source decides what input is used to select between p sets You can choose betwe...

Page 11: ...how to connect to obtain OK and NOK signals using relay outputs RE1 RE2 By programming the inputs with Selector bit 0 3 see figure 3 it is possible to have up to eight different p sets The inputs are interpreted binary according to the table below Figure 1 Figure 2 Figure 3 Parameter set Selector bit 0 1 2 3 4 5 6 7 8 0 0 1 0 1 0 1 0 1 0 1 0 0 1 1 0 0 1 1 0 2 0 0 0 0 1 1 1 1 0 3 0 0 0 0 0 0 0 0 1 ...

Page 12: ...ate in the tool and the service interval You activate the service indicator by changing the pull down menu to ON When clicking the T ool Service Reset but ton a new window is shown where you set the service interval and service date The default value is 250 000 tightenings which is also our max recommended interval for a normal joint When pressing OK and STORE the counter will be reset to 0 ...

Page 13: ...amming or the joint LO 2 E007 Angle2 HI No Check programming or the joint HI 2 E101 Pset invalid Check sum error Yes Change Final target by the F2 function on the Drive Key Pad and store it Afterwards change it back to its original value E108 Rundown prohibited due to key pad usage No Press on the SET or ENTER button on the key pad until you see four dashes or dots on the display E112 Rehit No You...

Page 14: ...r choose None on Selector Source inTTDS Configuration E412 IO expander has ID 2 Yes E413 RE Alarm has ID 3 Yes E415 4 socket selector has ID 5 Yes E416 8 socket selector has ID 6 Yes E501 Tool overheated No Let the tool cool down and restart E502 Service Indicator Yes Service the tool E517 Tool maxtorque or Gear Ratio out of range Yes Check tool memory E601 Dcbus LO Yes Restart drive If problem st...

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