Alfa Laval HPM M-15 Скачать руководство пользователя

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IM-TE91A920
First published: 2013-11

ESE02460-EN5

2017-01

Original manual

Instruction Manual

Alfa Laval Hybrid Powder Mixer HPM M-15 & HPM S-15

www.sks-online.com

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Содержание HPM M-15

Страница 1: ...IM TE91A920 First published 2013 11 ESE02460 EN5 2017 01 Original manual Instruction Manual Alfa Laval Hybrid Powder Mixer HPM M 15 HPM S 15 www sks online com www sks webshop com ...

Страница 2: ...www sks online com www sks webshop com ...

Страница 3: ...ructions 11 4 8 Residual risks 12 5 Functioning 13 5 1 Function description 13 5 2 Construction of the AL HPM 14 6 Setting up and installation 17 6 1 Unpacking and setting up 17 6 2 Connecting the product pipes 17 6 3 Flush tank and axial face seal 18 6 4 Power supply 18 7 Commissioning 19 7 1 Connecting the AL HPM to a mixing tank 19 7 2 Brief test 20 7 3 Information on working with products 21 7...

Страница 4: ...M S15 parts drawings and lists 34 13 1 Powder Mixer complete HPM S15 34 14 HPM M15 HPM S15 common parts part drawings and lists 36 14 1 Flush container 36 14 2 C ball valve 38 14 3 Inlet tube 40 14 4 High shear and pump unit 42 15 Additional documents 44 16 General information 45 16 1 Service and repair 45 16 2 Warranty 45 16 3 How to contact Alfa Laval Kolding A S 45 4 www sks online com www sks ...

Страница 5: ...rective 2006 42 EC Regulation EC 1935 2004 and Regulation EC No 10 2011 Low Voltage Directive LVD 2006 96 EF Directive 2006 95 EC on low voltage EMS Directive 2004 108 EF ROHS Directive 2002 95 EEC The person authorised to compile the technical file is the signer of this document Global Product Quality Manager Pumps Valves Fittings and Tank Equipment Lars Kruse Andersen Title Name Signature Koldin...

Страница 6: ... 380 480 Vac 10 50 60 Hz CANADA TE35A002 NEMA TEFC Wash Down IP66 40 l TriClamp TriClamp 3 Phase 525 690 Vac 10 Canada 50 60 Hz ROW TE35A000 IEC IP55 Shroud 40 l DIN DIN 3 Phase 380 480 Vac 10 50 60 Hz HPM S15 Version Item no Motor Funnel Inlet Outlet Motor voltage US CAN 9614302801 NEMA TEFC Wash Down IP66 40 l TriClamp TriClamp 3 Phase 230 460 Vac 10 60 Hz ROW 9614302701 IEC IP55 Shroud 40 l DIN...

Страница 7: ...asures Operator s duty of care The machine including the sub assemblies has been designed and built taking into account a risk analysis and after careful selection of harmonised standards and other technical specifications to be observed It therefore conforms to the state of the art and provides maximum safety in operation However the safety of the machine in practice can only be achieved if all t...

Страница 8: ... injury CAUTION This symbol means that danger is to be expected in particular for machine material and the environment NOTE This symbol is not a safety instruction but provides information to allow a better understanding of the machine operations The English version of the instruction manual is the original manual We make reservations in regard to possible mistranslations in language versions of t...

Страница 9: ...ts against contact If water is used as a barrier medium it must be cooled at temperatures above 85 C otherwise the seal may be damaged NOTE Check the level sight glass of the flush tank every day If the axial face seal is flushed with fresh water make sure the flow volume is sufficient 0 25 0 5 l min NOTE The machine may not be commissioned even briefly if the barrier medium circuit is not intact ...

Страница 10: ...ess Observe the inspection and maintenance intervals specified in the operating instructions Observe the maintenance and repair instructions for sub assemblies included in these operating instructions Dispose of environmentally hazardous lubricants coolants or cleansing agents in a responsible manner NOTE After all the installation work has been completed the movement of the drive shaft must be ch...

Страница 11: ... frequency converter to clean it 4 6 Working on the flush tank The machine must not be commissioned even briefly if the barrier medium circuit is not intact otherwise the axial face seal may be destroyed Check that screw connections are firmly tightened after any maintenance or repair work After completion of the maintenance or repair work and before resuming production make sure that all the mate...

Страница 12: ...t cause any risks for people products and the environment The operating instructions have been written so that no risks arise when observing warning signs and maintenance specifications However it cannot be ruled out that risks may occur as the result of human error No further risks are to be expected if the equipment is used correctly and the recommendations and instructions according to the acci...

Страница 13: ...tator system in the first stage item 2 in Figure 1 In the second stage the mixture is then discharged from the equipment with the aid of the impeller item 3 in Figure 1 During this process a product sub flow is recirculated via a second smaller connection item 4 in Figure 1 This sub flow is introduced into the injector item 5 in Figure 1 This generates a negative pressure at the funnel outlet whic...

Страница 14: ...requency converter Only HPM M15 drive axial face seal injector rotor stator stage 1 pump impeller stage 2 sight glass Only HPM M15 funnel and top plate Top plate only HPM M15 frame with wheels Only HPM M15 4302 0010 Figure 3 HPM M15 4302 0011 Figure 4 HPM S15 14 www sks online com www sks webshop com ...

Страница 15: ...e seal are included in the separate operating instructions for the multi stage centrifugal pump LKH 112 Injector The injector allows the powder to be drawn into the fluid and generates the preliminary mixing of the two components It consists of a removable housing with a central suction pipe through which the component from the funnel is blended The sub flow from the second stage of the pump serve...

Страница 16: ...back to the injector via the circulation pipe see Figure 6 Sight glass Only HPM M15 The sight glass is located in the HMP supply and is used to observe the fluid flow visually Funnel and cover plate Cover plate only HPM M15 The funnel consists of two parts the funnel itself into which the powder is delivered and the funnel cover plate which is mainly used as a support surface for the product After...

Страница 17: ...ine must be set up safely on the floor so that it is easily accessible The machine must not be exposed to any heat radiation or technical magnetic fields No stands for people or other heavy objects may be attached to the machine The machine must not be set up in traffic areas It must be accessible for maintenance and operation at all times Install the machine as near to the production tank as poss...

Страница 18: ...arrier medium as standard The barrier fluid should reach the middle of the sight glass At this level the fill corresponds to approximately 0 7 litres It only usually has to be replaced if it becomes polluted After filling the circuit and the axial face seal in particular should be vented To do this undo the return hose on the flush tank and wait until fluid emerges Then tighten again 6 4 Power sup...

Страница 19: ... HPM must be permanently piped to a tank in which the powder solution is produced see Figure 7 circulation pipe Hoses approved for the operation may also be used Make sure that during operation ideally a back pressure of approximately 2 bar is generated after the outlet of the HPM to allow optimum powder intake 1 bar would also be possible This can be achieved with the aid of an Isomix jet mixer s...

Страница 20: ...the product inlet in the tank see Figure 7 When connecting permanent pipes it is also advisable to include a compensator in the pipe in some circumstances The barrier medium circuit must be filled with a suitable medium before commissioning the machine for the first time see page 1817 Flush tank and axial face seal The machine may not be commissioned even briefly if the barrier medium circuit is n...

Страница 21: ...via the frequency converter and pump the fluid in the circuit With the frequency converter increase the frequency to 60 Hz see the frequency converter operating instructions If there is no Isomix mixer in the mixing tank it must be ensured that a back pressure of approximately 2 bar is built up by throttling the valve downline of the HPM Since the valve and the pressure gauge are not part of the s...

Страница 22: ...ause it very much depends on the types of powder used 8 4 Rotor Stator The high seed rotor and also the stator react sensitively to foreign objects Therefore objects such as for example screws stones welding beads etc must be prevented from entering the machine In the case of highly adhesive and curing media the machine should also be flushed immediately at the end of the operation Depending on th...

Страница 23: ...m solid and fluid pipes 4 Undo and remove 6 cap nuts from the pump housing 5 Remove the complete pump housing with stator from the machine Fitting the Rotor Stator Fit the tools in the reverse order to their removal To make removal easier first lightly grease the hubs of the tools with a suitable grease When fitting make sure that the O rings of the individual tools lie correctly in the groove whe...

Страница 24: ...nstalled power 18 5 kW 25 hp Frequency drive Type Danfoss VLT AutomationDrive FC 300 series Power rating 18 5 kW 25 hp Normal overload 110 60 s Input voltage 380 480 VAC 380 480 VAC 525 600 VAC RFI filter Class A1 B Class A1 B No filter Materials Product wetted steel parts W 1 4404 316L and Duplex steel Other steel parts W 1 4301 304 Product wetted seals EPDM PTFE Other O rings EPDM Finish Semi Br...

Страница 25: ...60 Hz Input voltage 380 420D 660 690Y 230 460 VAC Materials Product wetted steel parts W 1 4404 316L and Duplex steel Other steel parts W 1 4301 304 Product wetted seals EPDM PTFE Other O rings EPDM Finish Semi Bright Pipework acc to DIN11850 Ra 0 8 µm Internal surface roughness Impellers Blasted machined Only on ROW version Shaft seal Single mechanical SiC SiC flushed version Flush tank Approx 1 ...

Страница 26: ... apply to the standard speed of 3 500 rpm water at 20 C The throughput drops with increasing viscosity of the mixed product at the same speed Temperature range 10 C to 95 C Recommended inlet pressure 0 0 0 2 bar Min back pressure recommended 1 bar Dry ingredient capacity Dependent on powder e g 3000 kg h capacity for skimmed milk powder Noise level at 1 m 90 dB A 26 www sks online com www sks webs...

Страница 27: ...perational data AL HPM 11 2 Dimensions weight HPM M15 HPM S15 HxWxL mm 1130 x 826 x 1340 1115 x 580 x 1300 Weight Approx 280 kg Approx 230 kg Max table load 300 kg 27 www sks online com www sks webshop com ...

Страница 28: ...12 HPM M15 parts drawings and lists Powder Mixer complete HPM M15 12 1 Powder Mixer complete HPM M15 4302 0015 28 www sks online com www sks webshop com ...

Страница 29: ...ake wheels complete 6 1 High shear and pump unit 7 1 Flush container complete 8 1 Name plate 10 1 C ball valve complete 11 1 Frequency converter 12 1 By pass tube 13 1 Inlet tube complete 14 1 Sight glass complete 15 1 Butterfly valve 16 4 Screw and nut 17 1 100 l funnel extension 18 2 Seal 19 1 Blind cap for CIP 20 1 Seal Optional not part of machine 29 www sks online com www sks webshop com ...

Страница 30: ...12 HPM M15 parts drawings and lists Base frame HPM M15 12 2 Base frame 4302 0017 30 www sks online com www sks webshop com ...

Страница 31: ... lists Base frame HPM M15 Parts list Pos Qty Denomination 3 1 1 Frame 3 2 1 Pipe clamp 4 1 2 Wheel 4 2 2 Screw 4 3 2 Nut 5 1 2 Wheel 5 2 2 Screw 5 3 2 Nut 8 1 Name plate 16 4 Screw and nut 31 www sks online com www sks webshop com ...

Страница 32: ...12 HPM M15 parts drawings and lists Butterfly valve 12 3 Butterfly valve 4302 0021 32 www sks online com www sks webshop com ...

Страница 33: ...s and lists Butterfly valve Parts list Pos Qty Denomination 1 2 Valve body half welding 1a 2 Valve body half male part 2 1 Disc 3 1 Bush 4 1 Bush 5 1 Seal ring 6 1 Set screw M8 Nut M8 33 www sks online com www sks webshop com ...

Страница 34: ...13 HPM S15 parts drawings and lists Powder Mixer complete HPM S15 13 1 Powder Mixer complete HPM S15 34 www sks online com www sks webshop com ...

Страница 35: ...ation 1 1 High shear and pump unit 2 1 By pass tube 3 1 Seal 4 1 Inlet tube complete 5 1 Blind cap for CIP 6 1 Funnel 7 1 Flush container complete 8 1 Base frame complete 9 1 Safety Mesh 10 1 C ball valve complete 11 1 Seal 12 1 100 l funnel extension 35 www sks online com www sks webshop com ...

Страница 36: ...14 HPM M15 HPM S15 common parts part drawings and lists Flush container 14 1 Flush container 4302 0018 36 www sks online com www sks webshop com ...

Страница 37: ...rawings and lists Flush container Parts list Pos Qty Denomination 7 1 1 Nut union 7 2 1 Sight glass 7 3 1 Seal 7 4 2 Tube connection 7 5 1 Flush container house 7 6 1 Seal 7 7 1 Blind cap 7 8 2 Tube 37 www sks online com www sks webshop com ...

Страница 38: ...14 HPM M15 HPM S15 common parts part drawings and lists C ball valve 14 2 C ball valve 4302 0019 38 www sks online com www sks webshop com ...

Страница 39: ...t drawings and lists C ball valve Parts list Pos Qty Denomination 10 1 1 Seal 10 2 1 Handle 10 3 1 Ball valve threaded part 10 4 1 C ball w seal 10 5 1 Ball valve cone part 10 6 4 Screw with nut 39 www sks online com www sks webshop com ...

Страница 40: ...14 HPM M15 HPM S15 common parts part drawings and lists Inlet tube 14 3 Inlet tube 4302 0020 40 www sks online com www sks webshop com ...

Страница 41: ...14 HPM M15 HPM S15 common parts part drawings and lists Inlet tube Parts list Pos Qty Denomination 13 1 1 O ring seal 13 2 1 Seal 13 3 1 Inlet tube 13 4 1 Seal 41 www sks online com www sks webshop com ...

Страница 42: ...sts High shear and pump unit 14 4 High shear and pump unit 4302 0022 NOTE The drawing above is showing the ROW version shroud pos 2 is not included in the US CANADA version since the motor is a Wash Down version 42 www sks online com www sks webshop com ...

Страница 43: ...os Qty Denomination 32 1 O ring 42 1 Pump house 45 1 Extension ring 46 1 Rotor 49 1 Front plate Stator Please see parts list for LKH 112 in separate pump manual the parts above are either additional revised or replaced by components of the LKH 112 pump 43 www sks online com www sks webshop com ...

Страница 44: ...15 Additional documents See Annex Operating instructions for frequency converter and pump 44 www sks online com www sks webshop com ...

Страница 45: ... to the legal warranty period of 12 months from the date of delivery In case of improper use modifications of or damages to the device we do not accept warranty claims Damaged devices will also not be accepted Furthermore defects due to normal wear are not subject to warranty services 16 3 How to contact Alfa Laval Kolding A S For further information please feel free to contact Alfa Laval Kolding ...

Страница 46: ...y of the user of this document to comply with all applicable intellectual property laws Without limiting any rights related to this document no part of this document may be copied reproduced or transmitted in any form or by any means electronic mechanical photocopying recording or otherwise or for any purpose without the expressed permission of Alfa Laval Corporate AB Alfa Laval Corporate AB will ...

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