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Translation of the original Operating In-
structions

 

Two-wheel tractor

 

agria 3600

 

Petrol engine: Honda 

3600 075; 3600 325 

Before commissioning please read the operating in-
structions and note the safety and warning information! 

Operating Instructions No. 998 466GB    0

4

.18 

Summary of Contents for 3600 075

Page 1: ...ating In structions Two wheel tractor agria 3600 Petrol engine Honda 3600 075 3600 325 Before commissioning please read the operating in structions and note the safety and warning information Operating Instructions No 998 466GB 04 18 ...

Page 2: ...ata illustrations and dimensions provided in these operating instructions are non binding No claims may be derived from them We reserve the right to make im provements without amending this manual Scope of delivery please check Two wheel tractor base machine Steering bar Switching rods Wheel flanges only 3600 2 2 Oil dipstick Tool kit Original Operating Instructions Original engine operating instr...

Page 3: ... Slow Transmission oil level PTO shaft Closed locked Open unlocked Visual inspection Attachment point for re covery lashing towing Wear protective gloves Wear safety shoes Fan cooling Oil lubrication point Grease lubrication point Maintenance interval Before each start up After each cleaning in particularly with a high pressure cleaner Annually See separate engine op erating instructions agria Ser...

Page 4: ...4 agria 3600 Designation of parts ...

Page 5: ...2 Notch lever for steering bar height adjustment 3 Speed control lever 4 Engine stop switch 5 Manual clutch lever 6 Shifting rod for PTO shaft with rear implement attachment Gear shifting rod with front im plement attachment 7 Gear shifting rod with rear im plement attachment Shifting rod for PTO shaft with front implement attachment 8 Overdrive shifting rod 9 Stop pawl for wheel switching 10 Hand...

Page 6: ...3 Devices and Operating Elements 22 Engine 22 Speed regulating lever 23 Safety circuit 23 Clutch 24 Engine stop switch 24 Gearbox 25 Steering bar 29 Swivel the steering bar through 180 30 Driving wheels 33 Installing and removing implements 36 Attachment points 39 4 Commissioning and Operation 40 Commissioning 40 Before starting the engine 42 Danger zone 44 Starting the petrol engine 45 Stopping t...

Page 7: ...ning 62 Storage 63 6 Troubleshooting and Remedies 64 Petrol engine 64 Machine 66 7 Decommissioning Disposal 67 Inspection and Maintenance Overview 69 Electric diagram of petrol engine 71 Lubrication plan 72 Paints Wear parts 73 Declaration of Conformity 74 Designation of parts Fig C 75 ...

Page 8: ...nut until you can insert the steering bar 1 into the steering tower 2 Insert the steering bar Route the Bowden cables as shown in the figure in accordance with the version 3600 2 2 or 3 2 the Bowden cables for the clutch at the left in driving direction Take note of the bar turning lock 5 Screw in the grub screw until you can feel a slight resistance Turn the grub screw back by 1 4 revolution and ...

Page 9: ...ing the driving wheels 4 00 8 Install the driving wheels with wheel bolts and washers to the wheel flang es Slip them on the hexagonal wheel shaft such that the arrow shaped tyre pattern points in the driving direction Insert the lynch pin through the wheel hub and shaft bore and close the lynch pin 4 00 10 Screw the wheel adapter flanges on the driving wheels Install the driving wheels with the w...

Page 10: ...Screw the wheel adapter flanges on the driving wheels Next install the driving wheels with the wheel nuts and washers on the wheel flanges such that the arrow shaped tyre pattern points in the driving direction Installing the overdrive shifting rod Insert the shifting rod from below into the shifting rod guide I Screw on the handle ball II plug the shifting rod on the gearshift lever III and secur...

Page 11: ...e out any manufacturer liability for resulting damage When using the machine on public roads and when being transported the national road traffic regulations of the relevant country must be complied with marking lighting etc ATTENTION Never use the machine on public roads with a trailer The approval requirements are not fulfilled A trailer for operation with the two wheel tractor is not included i...

Page 12: ...ating tools keep a safe distance Be careful with coasting tools Before you start working on them wait until they have come to a complete stop There is a risk of crushing and shearing on power operated parts Riding on the implement during opera tion is not permitted Driving behaviour steering and possi bly braking capability and tipping be haviour are influenced by attached or suspended devices and...

Page 13: ... should resolve the blockage carefully In the event of any damage to the ma chine or the add on device shut down the engine immediately and have the damage repaired In the event of any malfunctions to the steering stop and park the machine immediately Have the fault resolved without delay If there is a risk of skidding down on sloping terrain then the machine must be held by an attendant using a b...

Page 14: ...perly at the attachment points provided Maintenance and cleaning Only trained specialist personnel who can carry out professional maintenance and repair may carry out this work Do not carry out maintenance and clean ing with the engine running When working on the engine always remove the ignition key if present and also the spark plug connector in the case of petrol engines Protective devices and ...

Page 15: ...In the event of con tact with the eyes rinse immediately with plenty of water Avoid inhaling vapours Read and observe enclosed instructions Before disposing of opened and seem ingly empty pressurized tins make sure they are completely empty Empty them in a well ventilated area safe from sparks and flames Dispose of tins as hazardous waste if necessary When working with oil fuel and grease wear sui...

Page 16: ...d room Handle hot engine components with caution Keep sufficient distance to hot surfaces Keep a safe distance to the mower knives when the engine is running Be careful of catapulted parts particularly on stony ground Keep a safe distance when the engine is running Remove foreign objects from the working area Keep a safe distance from the hoeing tools when the engine is running Never work without ...

Page 17: ...Two wheel tractor agria 3600 17 ...

Page 18: ... 1 3 9 1 3 2 4 4 00 10 forward 1 5 2 7 7 8 2 5 4 1 4 00 10 reverse 2 5 4 1 1 5 2 7 Gear oil Oil filling volume approximately 1 5 l Gear oil SAE 90 API GL5 e g BP Energear Hypo PTO shaft 1028 min 1 at engine speed 3600 min 1 gear independent integrated in connecting flange Sense of rotation Clockwise looking on the PTO shaft Same with forward and reverse drive Internal splines Ø 20 mm Equipment con...

Page 19: ...cal Data Two wheel tractor agria 3600 19 Tyres 4 00 8 field profile or 4 00 10 field profile Tyre pressure 1 2 bars Wheel track Version 3600 2 2 mm 4 00 8 300 600 4 00 10 320 620 Track plan Version 3600 3 2 mm ...

Page 20: ...60 560 F1 755 755 Sound values Sound pressure level at the ear of the operator to EN ISO 3744 and EN ISO 11201 with hoeing equipment 3601 311 LpA 83 0 dB with rotary tiller 3656 521 LpA 96 0 dB with sweeping machine 2294 171 LpA 96 0 dB Vibration acceleration values at the handlebar handle to ISO 5349 at 85 of the nominal engine speed with activated tool with hoeing equipment 3601 311 ahw m s2 wit...

Page 21: ...roke petrol engine Working speed 3600 min 1 Idle speed 1250 1600 min 1 Spark plug NGK BPR6ES Electrode gap 0 7 0 8 mm Starting device cable pull starter Fuel commercially available car petrol octane number see engine operating instructions Fuel consumption 313 g kWh Capacity of the fuel tank 3 1 l Air filter oil bath type Engine oil fill volume approximately 0 6 l Multigrade oil SAE 10W 30 quality...

Page 22: ...e engine at full power The rule of never using the engine at a higher speed than necessary for the work in hand applies even after the running in period High speeds are detrimental to all engines and significantly reduce their service life This especially ap plies for no load operation Over revving the engine letting it roar can result in immediate damage Cooling The engine is cooled with an air b...

Page 23: ...n press down the safety lever B 1 This establishes a non positive connection between engine and gearbox The safety circuit must be operated in two steps 1 Press the locking strap unlatch 2 Press the safety lever down With activated wheel drive tilling drive the wheels tilling tools start rotating imme diately Consequently press down the safety lever only when the drives are at O position and or ar...

Page 24: ...e no longer drives the machine The machine is engaged when the manual clutch lever is released to position I This means that the engine drives the machine Observe the clutch play to prevent the clutch from slipping during work See page 59 Engine stop switch The electric engine stop switch B 4 switches the ignition system ON OFF ON operating position OFF engine stop position Switching to OFF The en...

Page 25: ...he PTO shaft switching rod is left the PTO shaft switching rod is right Version 3600 2 2 The machine is equipped with a toothed manual gearbox with 2 forward gears and 2 reverse gears rigid hexagonal wheel shaft Shift gears only when the machine is at standstill disengaged Gear shifting The gears are shifted with the gear shifting rod B 7 Idle position 0 between the individual gears The selected g...

Page 26: ... For transport rides you can use the 3rd gear overdrive This requires the overdrive shifting rod B 8 to be installed See page 10 Switch the gear shifting rod B 7 to position 0 between 1st and R1 gear Switch the overdrive shifting rod B 8 to position FAST pull the shifting rod to the rear Switch the gear shifting rod to position 3 Switch back in reverse sequence To switch to a reverse gear first se...

Page 27: ...e corresponding steering brake lever Single axle position The right wheel is released and braked when you actuate the right steering brake lever The left wheel is released and braked when you actuate the left steering brake lever Implement carrier position The turning process is inverted when the steering bar is rotated through 180 front implement attachment see page 37 The left wheel is released ...

Page 28: ... of the gear shifting rod are swapped and the PTO shifting direction is reversed when the steering bar is rotated through 180 See page 32 and page 37 Reverse gear interlock The reverse gear interlock locking pin prevents the hoeing equipment to be acti vated when the reverse gear is selected and the reverse gear from being selected while the PTO shaft is engaged To permit the hoeing equipment to b...

Page 29: ... to the required level Release the bar notch lever and gently ease the handlebar in a notch so that the bar notch lever swings fully up to its home posi tion Steering bar lateral adjustment From its normal position centre position you can swing the steering bar through approximate ly 30 to the left right While you are pulling the bar latch B 12 to the rear move the steering bar to the left or righ...

Page 30: ...teering bar only when the engine is switched off Releasing the shifting rod Pull the cotter pins out of the shifting rods Pull the shifting rods off the articulated ele ments 3600 3 2 Remove the overdrive shifting rod 1 Open the lynch pin at the shifting rod 2 Pull off the shifting rod from above 3 Unscrew the handle ball from the shifting rod 4 Pull the shifting rod out of the gearshift gate and ...

Page 31: ...with your hand to the right side of the bar seen in driving direction while you are standing behind the bar Close the bar latch and allow it to engage in the corresponding notch on the steering bar Reconnect the shifting rods with the shift levers and secure them with the cotter pins Attention The gear shifting rod is now at the left and the PTO shifting rod at the right on the handlebar The PTO s...

Page 32: ...evices and Operating Elements 32 Two wheel tractor agria 3600 Swivelling the steering bar through 180 Two wheel tractor position Implement carrier position rear mounted attachment front mounted attachment ...

Page 33: ...e wheel flanges with wheel bolts 5 and washers 6 While each side of the wheel shaft has two at tachment bores the wheel flange has three bores for lynch pins The corresponding wheel track can thus be adjusted by moving the wheel hubs on the wheel shaft Install the lynch pin such that its spring elements point to the rear in the driving di rection and lock into place when you fold them The wheels c...

Page 34: ...ls turned inward or outward and mounted from the inside or the outside to the wheel adapter flanges Track plan see page 19 Install the driving wheels such that the tip of the tyre pattern points in driving direction seen from above This provides full traction power This must also be taken into account when the steer ing bar is rotated through 180 for front imple ment attachment Wheel mounting bolt...

Page 35: ...hexagon head screws 2 included in the scope of delivery of the wheel ballast For each wheel install 2 diagonally opposite screws from the inside to the wheel flange 1 For each wheel install 2 diagonally opposite wheel bolts 4 from the inside in the empty threaded holes of the wheel flange Using 2 long special nuts 7 and washers 6 screw the wheel ballast elements diago nally on the hexagon head scr...

Page 36: ... on two wheel tractor and implement are clean and greased Clean and grease if necessary Gear shifting in position O In the unit driven by the PTO shaft Shifting rod B 6 at the shifting rod at 0 When attaching the hoeing or tilling device Push the reverse gear interlock outward Press down and hold the latch 1 Insert the implement until it hits the stop col lar Release the latch The locking pin must...

Page 37: ...and the PTO shifting rod at the right on the handle bar The PTO switching positions are reversed see page 32 In version 3600 3 2 the action of the single wheel brake act is laterally inverted see page 32 Whenever you swivel the steering bar through 180 for the attachment of a front im plement also change the wheels to adjust the tyre pattern to the new driving direction To do this remove the wheel...

Page 38: ... Gear shifting in position O In the unit driven by the PTO shaft Set the PTO shaft shifting rod on the two wheel tractor to O Press down and hold the latch 1 Insert the implement until it hits the stop col lar Release the latch 1 The locking pin must now automatically go down and lock into place If not Slightly rotate the implement to the left or right Removing the implement Press down and hold th...

Page 39: ...tachment points for towing recovery securing for safe transport and loading the machine Lashing to other points may result in dam age Check straps for damage and replace if neces sary Do not use sharp edged load carrying equipment e g sharp edged hooks eyes etc Never walk or stand under suspended loads Danger to life ...

Page 40: ...he engine with engine oil before first commissioning but do not go beyond the maximum level Engine operating instructions This engine runs smoothly with conventional unleaded regular and premium petrol also E10 as well as Super plus Do not add oil to petrol Only use fresh clean fuel no older than 3 months and only use approved fuel cans avail able from specialist dealers Do not use rusted metal ca...

Page 41: ...le sparks or hot engine parts No smoking when refuelling Do not spill fuel Use a suitable filling device Do not fill the fuel tank until it overflows Leave approximately 5 mm space to allow the fuel to expand If you spilled fuel push the machine away from the spilled liquid before you start the engine ...

Page 42: ...a ride A defect in the engine stop circuit is not always obvious A defective cable or switch can cause a fail ure of the engine stop switch Check the engine stop switch for damage on the switch housing or in the cable harness Replace defective parts immediately Start the machine only when the engine stop switch is functioning Bowden cable for the safety function Check the Bowden cable of the safet...

Page 43: ...tional and in protection position Prior to starting up the machine check the protective devices for completeness and function For example ensure that the hood door of hoeing and tilling device can move freely Handle hot engine components with caution The silencer and other engine parts get very hot when the engine is running and are still hot di rectly after the engine is switched off Keep a suffi...

Page 44: ... not restarted until this area is clear The user is responsible for third parties in the working area entire area to be worked on The hazard zone differs with the installed imple ment A for work and transport drive V H S Hoeing and tilling device 1 m 1 m 1 m Mower head 2 m 1 m Sickle mower 25 m 25 m Flail tiller 20 m 3 m Safety tiller 10 m 2 m Belt rake 2 m 2 m Baler 3 m 2 m Sweeping ma chine 3 m ...

Page 45: ...CHOKE when the engine is hot Engine at operating temperature Leave CHOKE in normal operating position 3 Switch gear and PTO shifting to O 4 Set engine stop switch B 4 to operating position ON 5 Set speed regulating lever B 3 to approxi mately 1 3 throttle 6 Start the engine from outside the hazard zone Hold the starter rope at the starter handle C 7 and pull it out vigorously and rapidly to start ...

Page 46: ... 4 to OFF posi tion Close the fuel cock C 13 Secure the machine against unauthorized use and rolling away Pull off the sparking plug connector Use wheel chocks In a dangerous situation set the engine stop switch to OFF to switch off the engine If you want to shut down the machine for a longer time do not stop the engine at the engine stop switch Close the fuel cock s and let the engine run until i...

Page 47: ...n the safety circuit is working Start the engine as described at Starting the engine See page 45 Wear hearing protection and safety shoes Press down the safety lever B 1 Pull and hold the manual clutch lever B 5 Switch to the gear you need for the current work Switch on the PTO shaft drive While you are opening the throttle slowly engage the clutch ...

Page 48: ...icular when reversing or manoeu vring watch out for obstacles to prevent sur prises Always switch off the working tools dur ing a transport ride or when you drive to adja cent working areas Handle hot engine components with caution The silencer and other engine parts get very hot when the engine is running and are still hot di rectly after the engine is switched off Keep a sufficient distance from...

Page 49: ...g on the type of ground sur face vegetation humidity wear suitable shoes so that you do not slip or fall If there is a risk of instability on a slope have a second person who holds the machine with a bar or a rope The second person must stand above the machine at a safe distance from the hazard zone Work across the slope along contour lines if possible If possible turn the machine in uphill direct...

Page 50: ...hold it If possi ble steer the machine across the slope Release the safety lever to activate the safety circuit Turn the machine only in uphill direction At the end of the mowing work or in case of plugging Switch the traction drive to idle The machine stops while the knives con tinue moving This removes the de bris from the mowing system Switch off the PTO shaft drive Switch off the engine Instal...

Page 51: ...f When hoeing or tilling difficult soil stony hard there can be jerky movements of the machine to the front and upwards Be particularly careful Always switch off the working tools during a transport ride or when you drive to adjacent working areas Never change the basic setting of the engine Never allow the engine to overspeed Carefully start the engine in accord ance with the manufacturer s in st...

Page 52: ...ipple lubricating points we recommend bio lubricating oil or bio lubricating grease as specified in the operating instructions We recommend using bio anti corrosive oil to preserve machines and attachments do not apply on painted covers The oil can be brushed or sprayed on Bio lubricants and bio anti corrosive agents are environmentally friendly as they are quickly biodegradable By using bio lubri...

Page 53: ...operation Only with the engine switched off and on level ground Clean the oil filler plug and its environment Unscrew the oil filler plug wipe the oil dip stick with a clean cloth and reinsert it do not screw it in Remove the oil dipstick and check the oil level If the oil level is below the lower min mark fill in engine oil see Technical data up to the rim of the oil filler neck max ...

Page 54: ...plug oil dipstick oil drain plug and their environment Open oil filler plug and oil drain plug collect the used oil in a suitable container Alterna tively you can use a drain pump to suck the used oil through the filling hole Ensure proper disposal of the used oil Check the sealing rings Replace if nec essary Tighten the oil drain plug Oil filing volume and quality see Technical da ta If possible ...

Page 55: ...ards The engine smokes if there is too much oil in the foam insert 4 Drain the used oil from the air filter housing 4 Wash out accumulated dirt with incom bustible solvent Dry the housing 5 Fill the oil that is recommended for the en gine see page 21 up to the OIL LEVEL mark into the air filter housing Oil volume 60 cm3 6 Assemble the air filter and tighten the wing nut Fuel hoses Replace every 2 ...

Page 56: ...ly check the exhaust system C 9 gov ernor lever linkage and governor springs for soiling and plant debris and clean with a brush or compressed air if necessary Danger of fire due to dirty exhaust system Check before each start up Replace damaged exhaust parts Handle hot engine components with caution Idle speed Always ensure that the engine idle speed is adjusted correctly With speed regulat ing l...

Page 57: ...hange the gearbox oil after the first 50 and then after every 300 operating hours when the oil is at operating temperature Clean oil filler plug A 15 and oil drain plug A 19 and their environment to prevent dirt from getting into the gearbox Open the drain plug collect the used oil in a suitable container and dispose of it proper ly Clean the drain plug Check the sealing rings Replace if neces sar...

Page 58: ...nt connection Lubricate the nipples with bio lubricating grease after every 50 operating hours and after each cleaning Grease the end of the PTO shaft before each attachment Steering bar Lubricate the lubricating nipple with bio lubricat ing grease yearly and after each cleaning with a high pressure cleaner There shall be a grease collar at the point where the grease emerges This protects the bear...

Page 59: ...ance work Traction and PTO shaft drive must stop automatically disengage and the locking strap must engage when you release the safety lever B 1 The clutch must engage when you actuate the safety lever B 1 up to the stop at the handle The clutch must not slip If neces sary check the Bowden cable and adjust it at the Bowden cable adjusting screw Release the locknut Adjust the adjusting screw as req...

Page 60: ...5 Maintenance and Repair 60 Two wheel tractor agria 3600 Labels Replace worn out and missing signs for operating and safety instructions ...

Page 61: ...5 Maintenance and Repair Two wheel tractor agria 3600 61 Replace worn out and missing signs for operating and safety instructions ...

Page 62: ...h water immediately after each use Do not expose electric cables and components to direct water jets Then lubricate all sliding parts with bio lubricating oil or grease with bio lubricating grease In addition lubricate the lubrication points on the machine immediately after cleaning with a high pressure cleaner and put the machine briefly into operation to press out the penetrated water To protect...

Page 63: ...nutes Change engine oil Fill a teaspoon approximately 0 03 l of engine oil into the sparking plug hole Slowly crank the engine Reinstall the sparking plug and set the piston with the cable pull starter to com pression slowly pull at the starter handle until you can feel resistance The valves are now closed Slowly crank the engine every 2 3 weeks sparking plug connector removed and set the piston b...

Page 64: ...nector not connected Connect sparking plug connector Fuel cock closed Open the fuel cock 45 75 Choke not actuated Actuate choke only for cold start 45 Engine stop switch to O Set engine stop switch to I position 45 Fuel tank empty or unsuitable fuel Fill fuel container with fresh fuel 40 Fuel line obstructed Clean fuel line agria Service Sparking plug defective Clean adjust or replace sparking plu...

Page 65: ...resh fuel Air filter contaminated Clean or replace air filter 55 Incorrect carburettor adjust ment Adjust carburettor agria Service BM Petrol engine gets too hot Insufficient engine oil Top up engine oil immediately 53 Cooling air system restricted Clean fan grille Clean interior cooling fins agria Service 55 Air filter contaminated Clean air filter 55 Carburettor incorrectly adjust ed Adjust carb...

Page 66: ...gasket damaged Tighten cylinder head replace gasket agria Service Insufficient compression Have engine checked agria Service Air filter contaminated Clean air filter 55 Machine Fault Possible cause Remedy Page Clutch does not disengage Manual clutch lever incorrectly adjusted Adjust clutch play 59 Clutch slips Manual clutch lever incorrectly adjusted Adjust clutch play 59 Clutch lining worn out Re...

Page 67: ...ling away Wear protective gloves After decommissioning the remaining fuel and oil must be drained and dis posed of in a correct and environmental ly compatible manner The machine consists of valuable raw materials which can be recycled and reused Take the machine including the remain ing technical fluids to a recycling facility for disposal Dispose of old batteries and elec trical electronic parts...

Page 68: ...68 Two wheel tractor agria 3600 ...

Page 69: ... K 18 Check air filter K 55 Check control linkage clean if necessary K 56 Clean fan grille K K 55 Clean exhaust environment K K 56 Check or top up engine oil level 1 K K 53 Check gearbox oil level 3 K K 57 Tighten wheel bolts or wheel nuts K K 57 First engine oil change all others 2 W W W 54 Cleaning K 62 Check bolts and nuts K 62 Clean air filter insert K K 55 Lubricate implement connection 5 K B...

Page 70: ... K BM Lubricate steering bar K K 58 Lubricate all sliding parts 7 K K 62 Replace fuel hoses W BM A before each start up B after each cleaning especially with a high pressure cleaner BM See separate operating instructions for engine F maintenance tasks should be performed by your agria service centre J at least annually K inspection and maintenance tasks can be performed by the operator P position ...

Page 71: ...Two wheel tractor agria 3600 71 Electric diagram of petrol engine 1 Engine flywheel 2 Ignition coil unit 3 Sparking plug 4 Engine stop switch sw black ...

Page 72: ...72 Two wheel tractor agria 3600 Lubrication plan A before each startup J at least yearly B after each cleaning in particularly with a high pressure cleaner ...

Page 73: ... 98 Spray paint red RAL 2002 Spray can 400 ml 509 68 Spray paint black RAL 9005 Spray can 400 ml Tyre failure protection 713 13 Tyre sealing gel Terra S Can 1 litre Wearing parts Machine 69256 Protective plastic cap for implement pin ø47 mm Engine Honda 405266 Filter element oil bath 75999 Sparking plug Bosch WR7DC Spare parts lists 997 075 Two wheel tractor 3600 997 145 Honda engine ...

Page 74: ...74 Two wheel tractor agria 3600 Declaration of Conformity ...

Page 75: ...l engine 1 Air filter 2 Carburettor 3 Fuel tank cap 4 Fuel tank 5 Choke lever 6 Engine type no 7 Starter handle 8 Fan grille 9 Exhaust with contact guard 10 Sparking plug sparking plug connector 11 Oil dipstick 12 Engine oil drain plug 13 Fuel cock ...

Page 76: ...Agria Werke GmbH Bittelbronner Straße 42 D 74219 Möckmühl Tel 49 6298 39 0 Fax 49 6298 39 111 E Mail info agria de Internet www agria de Your local agria specialist dealer ...

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