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Rayburn Ranger

Field Service Manual

The information detailed in this guide applies to the Rayburn Ranger electric cooker, at all times the
service technician MUST apply their competencies and ensure the appliance is left safe for continued
use, should the appliance fail any test then engineering judgement must be applied as to whether
the appliance can be left operational.

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Содержание Rayburn Ranger

Страница 1: ... the Rayburn Ranger electric cooker at all times the service technician MUST apply their competencies and ensure the appliance is left safe for continued use should the appliance fail any test then engineering judgement must be applied as to whether the appliance can be left operational ...

Страница 2: ...lement removal 13 Roast oven base element removal and replacement 14 To gain access and remove and replace the warming oven element 15 Access to the grill cooling fan 16 Bottom left oven overheat thermostat 16 To gain access to the main terminal block switches and thermostats 17 Switch and Thermostat Identification 17 Removal and replacement of lid liner 18 Removal and replacement of lid top 19 Re...

Страница 3: ... not required for this cooker DO NOT ALTER or MODIFY the appliance The appliance warranty does not cover commercial use Please refer to the Rayburn Ranger cooker installation instructions for specific information regarding appliance dimensions clearances electrical requirements etc Installation instructions and are available to view at https www agaliving com sites default files user_guides_upload...

Страница 4: ...Page 4 of 25 Cooking zones ...

Страница 5: ...s Roast Grill Bake Baking Simmering Oven The lower oven is indirectly heated by two elements one concealed in the base and the other visible in the top of the oven These elements heat the lined cavity oven to provide cooking results comparable with traditional heat storage ovens but with flexibility to turn the oven off when not in use The appliance features two settings bake and simmer Warming Ov...

Страница 6: ...g maintenance work on this appliance the engineer should ensure the following tools are available Multi meter Clamp meter Insulation resistance tester Tool kit Torque driver with screwdriver bits The main electrical terminal block connections on the Rayburn Ranger must be tightened by the use of a torque screwdriver please see below for the correct setting Main Terminal Block connections 2 5Nm ...

Страница 7: ...be carried out When removing the cooker from its position the front stability feet can be raised with a 13mm spanner to allow the cooker to be wheeled out from its position To gain access to the front stability feet remove the front plinth at the base of the cooker Some repairs will require the top plate to be lifted it is recommended to utilise two engineers for this the top can be propped as sho...

Страница 8: ...hrome caps covering the corner stay nuts then remove the 4 corner stay nuts Fig1 The top plate can then be lifted upwards from the main chassis You can then view the underside of the top plate along with the fitting of the element and the induction unit Fig1 Chrome caps and corner stay nuts x 4 ...

Страница 9: ...hob element retaining bar on the underside of the element loosen the 2 screws securing the thermostat phial to the underside of the element and withdraw the thermostat phial from the element the element can then be lifted out of position Replace in reverse order always remember to refit the earth connection Element plug in connection Element retaining bar Thermostat phial bracket ...

Страница 10: ...trical connection Fig2 then remove induction cover plate and the cable brackets Fig3 Fig 2 Fig 3 When the induction unit cover plate is removed this will allow access to the mounting brackets Fig 4 remove the 4 screws and then carefully remove the springs securing the unit then gently pull the induction unit off the brackets Fig 5 and replace in reverse order Fig 4 Fig 5 ...

Страница 11: ...n remove the screws securing the side panel to the back panel then slide the back panel backwards approx inch and pull outwards When replacing the side panels locate the cut outs in the base of the side panel onto the screws in the cooker base and then slide the side panel back into its position Fig 6 Side panel screws Side panel location screws Fig 6 ...

Страница 12: ...es access to the left hand oven element connections as shown in Fig 7 Always note the configuration of the connections when disconnecting the cables Grill element and grill overheat thermostat connections The grill overheat is of the auto reset type Top oven base element connections Bottom Oven top element connections Bottom oven base element connections ...

Страница 13: ...ng outwards To remove the grill element 900watts remove 2 screws holding the grill support bar then remove the 2 screws holding the grill element in position When the screws have been removed slide the element to the right hand side note the configuration of the connections and remove and replace as necessary Replace components in reverse order Grill element support bar Grill element securing scre...

Страница 14: ...oven base plate Pull the base plate forward and lift on one side and pull out of the oven cavity Fig10 Remove the two screws securing the element to the oven cavity and then slide the element out Fig11 Replace components in reverse order Fig10 Fig11 The elements in the lower left oven 2 x300 watts can be accessed and exchanged in a similar way as the top left oven elements Fig 12 13 Fig 12 Lower l...

Страница 15: ...e panels and the back panel will need to be removed Then the insulation will need to be removed the element can then be removed from the underneath of the oven The new element can then be fixed into position and then route the element cables back to their connections in the back of the control box Remove the insulation to gain access to warming oven element The element is attached to the base of t...

Страница 16: ...rews holding the fan in its position Disconnect the fan connection plug and then remove the bolt securing the earth connection and then remove the four securing screws holding the fan in position Bottom left oven overheat thermostat To gain access to the bottom oven overheat thermostat the side panels and back panel will need to be removed The thermostat is located on the back of the oven cavity a...

Страница 17: ... a note or a photo of the configuration of the wiring of the switch and then remove the red and blue spade connections that feed the neon on the switch Then unclip the main body of the switch from the push button that is left on the glass control panel Remove the glass and place in a safe position Once the glass has been removed and placed in a safe position remove the 2 screws securing the switch...

Страница 18: ...Page 18 of 25 Switch and Thermostat Identification ...

Страница 19: ...Lift the lid and remove the rope seal also remove all of the old sealant securing the rope in place When the rope is removed slide the liner down and then lift out of position This will also give access to the lid insulation and the lid top cover screws ...

Страница 20: ...5 Removal and replacement of lid top To remove the top of the Ranger lid remove the 4 screws as shown below then the lid top can be pulled away from the frame replace in reverse order Screws for removal of lid top ...

Страница 21: ...en both side panels will need to be removed The front plate is attached to the main chassis by 3 bolts 1 at both ends and 1 in the middle Once the 3 securing nuts are removed the front plate can be pulled forward and lifted away from the main chassis of the cooker The arrows indicate the holes where the front plate bolts locate Location of front plate nuts ...

Страница 22: ...t of front plate When replacing the front plate there are screws located at the base of the front plate these locate into the base of the chassis as shown in the pictures below Location hole for front plate Location screw for front plate ...

Страница 23: ...Thermostat AE4M231499 Hotplate Thermostat AE4M231496 Induction Unit AE4M232049 Cooling fan AE4M233207 Hotplate element 1000Watts AE4M232863 Warming Oven Element 100watts AE4M232240 Grill Element 900watts AE4M232863 300 Watt Element AE4M233518 Roast Oven Overheat Thermostat AE4M231501 Boiling Plate Overheat Thermostat AE4M231332 Baking Oven Overheat Thermostat AE4M231653 180 Auto Overheat Thermosta...

Страница 24: ...Page 24 of 25 Circuit diagram Rayburn Ranger ...

Страница 25: ...25 of 25 With AGA Rangemaster s policy of continuous product improvement the Company reserves the right to change specifications and make modifications to the appliances described and illustrated at any time ...

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