Afag PEZ-100 Maintenance Instructions Manual Download

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Gantry axis

PEZ-52 / PEZ-65

PEZ-80 / PEZ-100

Declaration of Incorporation

Module Information

Montage Instructions

Maintenance Instructions

„Translation“ of the Original Montage Instructions

Summary of Contents for PEZ-100

Page 1: ...axis PEZ 52 PEZ 65 PEZ 80 PEZ 100 Declaration of Incorporation Module Information Montage Instructions Maintenance Instructions Translation of the Original Montage Instructions Copyright by Afag Automation AG ...

Page 2: ...icates an immediate threatening danger Non compliance with this information can result in death or serious personal injuries invalidity WARNING Indicates a possible dangerous situation Non compliance with this information can result in death or serious personal injuries invalidity CAUTION Indicates a possibly dangerous situation Non compliance with this information can result in damage to property...

Page 3: ...or the gear annex side Page 12 2 1 9 Go forward with gear redesign and motor Page 13 2 2 0 Mounting third party gears Page 15 2 2 1 Preferred combinations PEZ 52 Page 16 2 2 2 Preferred combinations PEZ 65 Page 17 2 2 3 Preferred combinations PEZ 80 Page 18 2 2 4 Preferred combinations PEZ 100 Page 19 2 2 5 Installation gantry axis in system Page 20 2 2 6 Tip for annex module Page 20 2 2 7 Motor c...

Page 4: ... factors PEZ 100 Page 44 3 3 0 Commissioning of the gantry axis Page 45 3 3 1 Programming gantry axis Page 46 3 3 2 Hot surface in the motor Page 46 4 0 0 Maintenance Instructions Page 47 4 1 0 Maintenance and servicing the gantry axis Page 47 4 1 1 Further maintenance Page 48 4 1 2 Lubrication of the linear guidance Page 48 4 1 3 Toothed belt spare parts Page 49 4 1 4 Toothed belt tension Page 51...

Page 5: ...part B of Annex VI will be transmitted in response to a reasonable request by the national authorities in printed from or in electronic from pdf Increase of the harmonized standards applied EN 349 EN ISO 12100 1 EN 121000 2 EN ISO 14121 1 EN 60204 1 2006 Applied and fulfilled essential requirements 1 1 1 1 1 1 1 2 1 2 1 2 1 1 2 3 1 2 4 4 1 2 5 1 3 1 3 3 1 3 5 1 3 6 1 3 7 1 3 8 1 1 3 8 2 1 3 9 1 4 ...

Page 6: ... packed in impact resistant and dust proof packaging The axis should be stored dry in the transport packaging CAUTION Caution is required to prevent back injuries during unpacking packing and carrying the PEZ gantry axes NOTE Depending on the type of the gantry axis the weight can be between 2 9 and 19 6 kg for the PEZ axes We recommend binding the axes with straps and using a hoist to lift them o...

Page 7: ...52 65 80 100 BA vers 1 3 gb 15 10 14 doc Seite 7 2 1 1 Overview for gantry module PEZ The Motor and Gear annex is possible in the positions A B C D Motor PEZ Angular gear Planetary gear Mouting flange Slide ...

Page 8: ...60VDC 950W 45 B R x x 50142523 X X Servomotor 3 560VDC 950W 45 x R x x 50175152 X X Servomotor 3 48VDC 700W 30 B R IO 01 50217849 X Servomotor 3 48VDC 700W 30 x R IO 01 50166928 X Servomotor 3 48VDC 700W 30 B R PB 01 50217848 X Servomotor 3 48VDC 700W 30 x R PB 01 50166927 X Servomotor 4 560VDC 1 9kW 60 x R x x 50185188 X X Servomotor 4 560VDC 1 9kW 60 B R x x 50142524 X X Servomotor 4 560VDC 60 2...

Page 9: ...an primarily be installed on the side grooves PEZ 52 PEZ 65 PEZ 80 PEZ 100 Main mounting surface The main mounting surface of the axes is at the bottom in the 2 grooves In order to avoid tensions ensure that the bolting surface shows an evenness of at least 0 15 mm NOTE Side grooves must only be used for fixing the axes in combination with the clamps main mounting surfaces ...

Page 10: ...5 Centering bushings and assembly raster PEZ PEZ 52 Douilles de centrage Grille Filetage 20x20mm M3 30x30mm M4 38x38mm M5 Ø5H7 1 3mm Ø7H7 1 6mm Ø8H7 1 8mm PEZ PEZ 65 PEZ 65 PEZ 80 PEZ 100 PEZ 65 PEZ 80 PEZ 100 Lochraster 30x30 48x48 38x57 38x38 76 mm 60x60 Gewinde Bohrung M4 M6 M5 M5 M8 Zentrierhülsen H7 Ø7mm Ø9mm Ø9mm Ø8mm Ø12mm ...

Page 11: ...ting by Afag Automation AG are not permitted In case of improper changes or assembly installation operation and maintenance or repairs Afag rejects all liability This is an incomplete machine Assembly of the PEZ gantry axis in a system The series of the PEZ gantry axis is used for the linear smooth movement of rigidly mounted loads under the ambient and Installation conditions defined for this mod...

Page 12: ...ith relatively little effort to the positions A B C D NOTE The rotation direction of the motor must be adjusted accordingly depending on the selection of the attachment side NOTE A stable substructure is required for the installation of the PEZ gantry axes in a system all bolts must be tightened according to the specified tightening torques ...

Page 13: ... detaches 4 3 Screw the bolts back into the clamping thread 5 Remove the four bolts 2 6 Remove gear adapter 3 together with gear and motor 7 Push spacer 4 and then the clamping set onto the gear shaft as far as the stop 8 Push gear shaft with the clamping set on the opposite side into the hollow shaft 9 Secure gear adapter with the 4 bolts do not tighten the bolts yet Only tighten the bolts so far...

Page 14: ...y axis Motor 3 Gear Mounting flange Tightening torques for screw Class 12 9 M4 5 6 Nm M5 11 2 Nm M6 19 3 Nm M8 46 9 Nm Bolt 2 for the adapter mounting and the axis Adapter 3 Bolt for the gear mounting 4 Distance shell Instep sentence 1 2 3 Order at 1 6 tighten ...

Page 15: ...2mm PEZ 52 or 32mm PEZ 65 or 40mm PEZ 80 or 55mm PEZ 100 These dimensions are derived from the size of the appropriate attachment set An adapter matching the mounting surface see drawing below incl centering collar must be constructed The mounting surfaces are identical on the left hand and right hand side NOTE Only use third party gears which are suitable for the Installation of the gantry axis a...

Page 16: ...Seite 16 PEZ 52 65 80 100 BA vers 1 3 gb 15 10 14 doc 2 2 1 Preferred combinations to PEZ 52 ...

Page 17: ...PEZ 52 65 80 100 BA vers 1 3 gb 15 10 14 doc Seite 17 2 2 2 Preferred combinations to PEZ 65 ...

Page 18: ...Seite 18 PEZ 52 65 80 100 BA vers 1 3 gb 15 10 14 doc 2 2 3 Preferred combinations to PEZ 80 ...

Page 19: ...PEZ 52 65 80 100 BA vers 1 3 gb 15 10 14 doc Seite 19 2 2 4 Preferred combinations PEZ 100 ...

Page 20: ...starting The Installation of the gantry axis must only be performed by a qualified skilled person Only disconnect or connect cables when the control system is switched off 2 2 6 Tip for annex module NOTE All attachment modules must withstand the occurring forces accelerations Gripper fingers are attached by the customer these must be designed accordingly for the application case so that the grippi...

Page 21: ...y controllers Pin connections Motor connection Pin connections Encoder Overview motor side Overview motor side Pin Signal 1 U 5 V 2 W 3 GND Motor 6 Bracket 4 Bracket Pin connections Reference or Emergency Stop Switch NOTE We recommend the use of the Afag standard cables which are shown in the accessories Pin Signal 1 S1 2 S3 3 S4 4 S2 5 R1 6 R2 7 Thermal Switch 8 Thermal Switch Pin Signal 1 5 24 V...

Page 22: ...bserve the respective manuals of the controller provider If the Afag SE Power control system is used please observe the Montage Instructions which are supplied together with the control system You can also download this Montage Instructions from the Afag website www afag com NOTE If wrong basic data are input at the PLC the gantry axis can move unhindered against the stopper so that persons can be...

Page 23: ...he system CAUTION It is the responsibility of the system manufacturer that persons perform their work properly when setting up a gantry axis in an open system so that an uncontrolled start up of the axis is prevented Earthing Compound isolation test in production Mounting and installation instructions NOTE It is the responsibility of the owner to ensure the safety of the control system which contr...

Page 24: ...igher noise level CAUTION It is the responsibility of the system manufacturer to ensure that the permitted noise limit values are complied with or specifies that the operator must wear hearing protection Safety fence at the assembly system NOTE If a gantry axis is installed in an assembly system the system must be provided with a safety fence as acceleration values up to 3g can occur when the gant...

Page 25: ...PEZ 52 65 80 100 BA vers 1 3 gb 15 10 14 doc Seite 25 2 3 1 SE Power control and technical data ...

Page 26: ...32 CH 4950 Huttwil Tel 41 62 959 87 02 www afag com This is an incomplete machine This partly completed machinery must not be put into service until the final machinery into which it is to be incorporated has been declared in conformity with the provisions of this Directive 206 42 EG Annex II B IV where appropriate Name and address of the person authorised to compile the relevant technical documen...

Page 27: ...must be read carefully before carrying out any activity on or with the gantry axis The gantry axis must only be used in accordance with the intended purpose Modifications to the gantry axis that are not described in this Montage Instructions or have not been approved in writing by the company Afag Automation AG are not permitted In the case of improper changes assembly installation operation maint...

Page 28: ...and an Montage Instructions Accessories for the gantry axis The accessories for the gantry axes can be found in the technical product catalogue of the company Afag Automation AG and on the World Wide Web at www afag com These are Pos Description Technical data Website 1 Mounting flange x x 2 3 Planetary gear x x Planetary gear x x 4 Servo motor x x 1 2 3 4 ...

Page 29: ...rizontal Installation The motor gear combination is fitted to the rigid axis part and is thus not included in the moving mass of the system This enables high dynamics and favourable weight distribution for the support axis or substructure Do not operate the unit under conditions with increased dirt accumulation as no further protective measures or covers are available The typical areas of applicat...

Page 30: ...axis 1 the carriage 2 the gearbox 3 and the motor 4 The carriage 2 has one PEZ linear guides 5 The belt 6 is inside the axis 1 The toothed belt guide pulleys 8 are at the axis end pieces The toothed belt is clamped under the carriage The clamping devices 9 are also located here Planetary or angular gears of different accuracy classes can optionally be fitted The drive shaft is connected to the gui...

Page 31: ...r NOTE Further reference sensors maximum 3 can be fitted onto the axis Sensor kit for gantry axes Order No 50318206 can be recorded 2 1 3 4 7 6 5 5 8 10 9 3 The reference sensor is mounted for shipment of the axis A reference sensor should be approached for control of the gantry axis The reference sensor is factory mounted for the delivery test see figure The customer can change the mounting place...

Page 32: ... The Sensor Set portal axles includes 1 Sensor 1 Shim 1 Countersunk screw with nut NOTE Due to the tolerances of the profile and the slide the initiator used may not trigger correctly In such a case the spacer sheet can be mounted or removed Spacer sheet ...

Page 33: ...PEZ 52 65 80 100 BA vers 1 3 gb 15 10 14 doc Seite 33 3 1 8 Dimensions PEZ 52 ...

Page 34: ...Seite 34 PEZ 52 65 80 100 BA vers 1 3 gb 15 10 14 doc 3 1 9 Technical data PEZ 52 ...

Page 35: ...65 80 100 BA vers 1 3 gb 15 10 14 doc Seite 35 3 2 0 Slide unit load factors PEZ 52 NOTE These are guidelines and may change dramatically depending on the application Require interpretation by the manufacturer ...

Page 36: ...Seite 36 PEZ 52 65 80 100 BA vers 1 3 gb 15 10 14 doc 3 2 1 Dimensions PEZ 65 ...

Page 37: ...PEZ 52 65 80 100 BA vers 1 3 gb 15 10 14 doc Seite 37 3 2 2 Technical data PEZ 65 ...

Page 38: ...8 PEZ 52 65 80 100 BA vers 1 3 gb 15 10 14 doc 3 2 3 Slid unit load factors PEZ 65 NOTE These are guidelines and may change dramatically depending on the application Require interpretation by the manufacturer ...

Page 39: ...PEZ 52 65 80 100 BA vers 1 3 gb 15 10 14 doc Seite 39 3 2 4 Dimensions PEZ 80 ...

Page 40: ...Seite 40 PEZ 52 65 80 100 BA vers 1 3 gb 15 10 14 doc 3 2 5 Technical data PEZ 80 ...

Page 41: ...PEZ 52 65 80 100 BA vers 1 3 gb 15 10 14 doc Seite 41 3 2 6 Slid unit load factors PEZ 80 ...

Page 42: ...Seite 42 PEZ 52 65 80 100 BA vers 1 3 gb 15 10 14 doc 3 2 7 Dimensions PEZ 100 ...

Page 43: ...PEZ 52 65 80 100 BA vers 1 3 gb 15 10 14 doc Seite 43 3 2 8 Technical data PEZ 100 ...

Page 44: ...Seite 44 PEZ 52 65 80 100 BA vers 1 3 gb 15 10 14 doc 3 2 9 Slid unit load factors PEZ 100 ...

Page 45: ... the Installation range of the gantry axis Procedure Switch off the controller and ensure that it is secured against restarting Connect the encoder cable Connect the motor cable Connect the reference switch cable Switch on the controller and check the correct functioning of the displacement measurement system and the reference switch Carry out a test run At first at slow traverse speed afterwards ...

Page 46: ...nstallation range of the gantry axis The programming is different depending on the controller used Observe the respective manuals of the controller provider If the Afag SE Power control system is used please observe the montage Instructions which are supplied together with the control system You can also download this Montage Instructions from the Afag website www afag com 3 3 2 Hot surface on the...

Page 47: ...ecured against being switched on again when working on the gantry axis Maintenance interval Service measures As required Clean the axis with a dry lint free cloth The axis must not be washed down do not use any aggressive cleaners Monthly Lubrication Check the safety labels for damage legibility and cleanliness Acoustic check for unusual noise development Every 2 months 2 3 shocks at each grease f...

Page 48: ...e carriage grease nipples all with 2 3 shots every 2 months Move the axis to a central position so that there is sufficient spacing between the guide carriage and the limit stops to apply the grease gun Check whether the controller is switched off and secured against restarting Remove old grease residues and dirt from the ends of the guide carriage with a lint free cloth Recommended grease types B...

Page 49: ... A constant belt tension is guaranteed after a short running in period The toothed belts are not covered by the warranty The toothed belts are declared as wear parts Replacement toothed belt Advise the company Afag Automation AG of the axis type and the maximum axis stroke for the order The belts are then cut to this axis type at Afag Achsen Typ Riementyp Ihr Achsen Maximalhub Riemenbreite PEZ 52 ...

Page 50: ... off and secured against restarting 2 Remove the covers 1 on the end pieces 7 undo bolts 3 Undo the toothed belt clamping bolts 2 on the carriage 3 on both sides 4 Remove the tension clamping plates 4 on both sides and undo bolts 5 5 Pull out the old toothed belt 6 6 Place the toothed belt ends on both sides on the toothed tension clamping plates and tighten bolts 4 7 Note The new toothed belt mus...

Page 51: ...t can be tensioned using the tension screw in accordance with the following formula 3 One clamp A can be screwed in flush the other B can be countersunk approx 10 mm into the carriage plate 4 The belt tension depends on the belt type width and length 5 Workshop recommendation Tighten belt until it audibly begins to vibrate tension after a short running in period please contact Afag Automation AG w...

Page 52: ...ong vibrations at the drive Wrong setting of control parameters Reset parameters at the control system Cantilever moves to the extend limit position and stops Wrong connection of reference sensor Check pin assignment and correct if necessary Reference sensor connection interrupted Check sensor cable Reference sensor defective Replace reference sensor according to the repair instructions Cantilever...

Page 53: ... to chapter Start up Increased toothed belt noise Wrong toothed belt tension Check toothed belt tension and tension again according to the instructions if necessary Normal operation noise due to material combination of polyurethane and steel Apply slide or silicon spray to the toothed belt as described Toothed belt defective Replace defective toothed belt according to the instructions Increased ru...

Page 54: ...ration of the official warranty many wear parts timing belt can be replaced by the customer himself He orders the right timing belt from the manufacturer according to the information in the chapter timing belt replacement part of the contract or purchase order NOTE Other parts are defective module exclusively by the company Afag Automation AG exchanged Afag offers a reliable repair service Note th...

Page 55: ...072072 Proximity switch cable R1 5m 90 open Proximity switch cable R1 10m 90 open Proximity switch cable R2 3m 0 0 Proximity switch cable R2 5m 0 0 Proximity switch cable R2 5m 90 0 Proximity switch cable R2 10m 90 0 Proximity switch Proximity switch kit gantry axis 11007826 50310513 50340271 11017754 50340272 50340903 50230625 50318206 Mounting flange Gear Motor Load transmission unit Connecting ...

Page 56: ...nsibility for this Assembly Process 1 Clamping set 1 screws to the shaft pointing and insert into the main shaft bearing journals 2 A motor and tighten 2 Second Transmission shaft 7 with the couplings 3 and 4 prepare release clutch 3 and make flush with the transmission shaft 7 3 Third Transmission shaft 7 with clutch 3 to pin 2 between the A and B axle bearing slide 4 Push pins 5 and 6 in the cla...

Page 57: ... double slide are special versions In this case please contact the manufacturer he will advise you accordingly This gives them the right solution designed specifically for their needs Connection Example CAUTION If at gantry axis is used with a double slide connections plates may be used there only to a carriage centering bushings Slide Only for PEZ axes Transmission clutch on the engine side Gantr...

Page 58: ...ric servo drives Types Order No Stroke limitation to PEZ 52 50403195 1Piece Stroke limitation to PEZ 65 50281376 1Piece Stroke limitation to PEZ 80 50281045 1Piece Stroke limitation to PEZ 100 50281046 1Piece Set Hubbegrenzung Components have to be screwed up together in the image CAUTION After driving from the axis slides are on the stroke limitation the stroke limit check for damage and replaced...

Page 59: ... 59 4 2 2 Cover sensor nut see technical catalog Chapter 7 5 0 0 Disposal NOTE PEZ gantry axis which are of no further use should not be disposed of as a complete unit but dismantled into individual parts according to the type of material and recycled ...

Page 60: ...eite 60 PEZ 52 65 80 100 BA vers 1 3 gb 15 10 14 doc Afag Automation AG Fiechtenstrasse 32 CH 4950 Huttwil Switzerland Tel 41 62 959 86 86 Fax 41 62 959 87 87 e mail sales afag com Internet www afag com ...

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Afag PEZ-100, Maintenance Instructions Manual

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