Advanced Greig Laminators AGL64C Operator'S Manual Download | Manualshive

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OPERATORS MANUAL

FOR

AGL64C

801 Burton Blvd. DeForest WI 53532

Ph: 608-846-7016 Fax: 608-846-1024

E-mail: [email protected]

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Summary of Contents for AGL64C

Page 1: ...OPERATORS MANUAL FOR AGL64C 801 Burton Blvd DeForest WI 53532 Ph 608 846 7016 Fax 608 846 1024 E mail info aglaminators com...

Page 2: ...tor Safety 3 1 Chapter 4 Operation General 4 1 Front Right Control Panel Figure 1 4 2 Rear Right Control Panel Figure 2 4 3 Reset Panel Figure 3 4 4 Laminator Setup 4 5 Loading and Positioning Film 4...

Page 3: ...us the working pressures against them without deflecting The covering is ground straight and concentric to the bearing journals to insure a constant uniform opening at the laminating nip between the t...

Page 4: ...the casters With 3 4 people to guide the machine roll the machine into the final position The laminator is a large heavy piece of equipment Do not attempt to move the machine with one person Injury is...

Page 5: ...ng lug Advanced Grieg Laminators Inc will not be responsible for damage caused by incorrect electrical installation Pneumatic Connection Refer to the Pneumatic Requirements under Specifications for th...

Page 6: ...90 psi line pressure supplied via your cleaned dried regulated plant air Material Capacity Upper Front Station 10 Diameter x 61 long x 3 Diameter core Lower Front Station 10 Diameter x 61 long x 3 Dia...

Page 7: ...orrect operational procedures Operator Safety Your laminator is designed to protect the operator from injury when used properly Do not operate the machine without all guards and protection devices in...

Page 8: ...o applies to the pull rolls Always set the shim wheel to a setting greater than 0 when the machine is not in use This will prevent the roll from coming together and forming a flat spot Permanent damag...

Page 9: ...he pressure on the nip rolls The gauge indicates air pressure which allows for repeatable results Drive Motor Controls RUN button switches the laminator from jog mode to run mode Speed Pot sets the la...

Page 10: ...Panel The rear right control panel looks like the figure below STOP button stops the drive from turning thus stopping the rolls Emergency Stop E Stop switch will stop the laminator and open the rolls...

Page 11: ...ation 4 4 Reset Panel The reset panel looks like the figure below Reset Switch The momentary pushbutton switch must be pressed after turning on main power and after and emergency stop Figure 3 Reset P...

Page 12: ...surements from each end of film to the sideplates are equal tighten the locking core chuck and core idler down 6 Repeat this process on any other unwind station 7 If the film is a pressure sensitive w...

Page 13: ...r the idler roller directly behind the nip roll and over the top of the top nip roll Separate the release liner from the film and tape the film to the feeder stock 4 Route the release liner in an S wr...

Page 14: ...Check the substrate moisture content and the substrate tension If waves are in the film Low tension between nip pull roll Increase air pressure to pull roll clutch Roll pressure settings Adjust nip an...

Page 15: ...the use of cylinder spacers or the next smaller spacer may be used or special spacer utilized 3 Materials such as Plexiglas or glass sometimes carry a greasy or oily film These materials may need to...

Page 16: ...S CONTROL CHART Process Product Material Top Material Bottom Other Material Date Settings Documented Control Settings Speed Ft min Direction Forward Nip Roll Up Down Shim Dial Setting Roll Pressure PS...

Page 17: ...Operation 4 10...

Page 18: ...ted the same as the nip rolls Zeroing the Nip 1 Loosen the sets screw in the cylinder stop 2 Adjust the cylinder stop clockwise to raise the roll and counter clockwise to lower the roll 3 Check the ni...

Page 19: ...se rate Do not rotate the screw more than turn at a time 3 Adjust the open rate until the rolls open correctly then proceed with the close rate 4 Lock the adjustment screw in place with the jam nut Be...

Page 20: ...terations by anyone other than persons authorized by AGL Component parts such as controls motors heating elements air cylinders rubber coverings etc which are incorporated into the design and manufact...

Page 21: ...C 64T 4 AGL 64 K2074 1 UNWIND STATIONS ASSEMBLY AGL 64S 64T 64C 64E 5 AGL 64 K2075 1 WIND UP STATION ASSEMBLY AGL 64S 64T 64C 64E 6 AGL 64 K3435 1 IDLER ASSEMBLY AGL64T 64C 7 AGL 64 K4828 1 ELECTRICAL...

Page 22: ...C 1 LG GD 8 ZINC 24 000493 06 24 WASHER LOCK 1 4 DIA SPLIT ZINC 25 000340 06 16 HHCS 5 16 18UNC 3 4 LG ZINC 26 000207 07 16 WASHER FLAT SAE 5 16 DIA 11 16 OD 11 32 ID ZINC 27 000493 07 16 WASHER LOCK...

Page 23: ...924 MAIN MACHINE FRAME ASSEMBLY AGL64C 64T Qty Part Item Description Rev BOM Rev B Assy AGLD4925 Rev B Date 10 13 2004 45 001211 03 4 NUT K LOCK 8 32UNC ZINC 10 Apr 08 Page 2 of 2 To order call Advanc...

Page 24: ......

Page 25: ...14 8 HHCS 5 8 11UNC 1 3 4 LG PLAIN BLACK FINISH 25 000493 12 8 WASHER LOCK 5 8 DIA SPLIT ZINC 26 000195 11 8 NUT HEX JAM 5 8 11UNC ZINC 27 000009 12 4 SHCS 1 4 20UNC 1 1 2 LG BLACK 29 000007 06 4 SHCS...

Page 26: ...IP ROLL ASSEMBLY AGL64C BAUMER EYE Qty Part Item Description Rev BOM Rev B Assy AGLD2175 1 Rev A Date 4 16 2002 44 012415 08 8 WASHER LOCK 8mm DIA SPLIT BLACK OXIDE 10 Apr 08 Page 2 of 2 To order call...

Page 27: ......

Page 28: ...08 4 HHCS 1 4 20UNC 1 LG BLACK OXIDE 20 012416 06 4 WASHER FLAT SAE 1 4 DIA 5 8 OD 9 32 ID BLACK OXIDE 21 012415 06 4 WASHER LOCK 6mm DIA SPLIT BLACK OXIDE 22 000337 10 4 HHCS 1 4 20UNC 1 1 4 LG ZINC...

Page 29: ...Rev BOM Rev E Assy AGLD4927 Rev E Date 3 3 2003 36 000207 06 12 WASHER FLAT SAE 1 4 DIA 5 8 OD 9 32 ID ZINC 37 000493 06 4 WASHER LOCK 1 4 DIA SPLIT ZINC 38 000207 06 4 WASHER FLAT SAE 1 4 DIA 5 8 OD...

Page 30: ......

Page 31: ...16UNC 3 LG BLACK 21 001356 12 4 BUSHING FLANGED BRONZE 1 1 4 ID 1 1 2 OD 1 1 2 LG 22 000411 20 4 COLLAR SHAFT 1 25 DIA BORE 1 2 WIDE 23 001355 26 4 BEARING TAPPED BASE 1 5 8 BORE 24 000063 08 10 BHSC...

Page 32: ...OM Rev C Assy AGLD2082 Rev D Date 5 6 1999 37 001357 01 2 KNOB EXTRUDED ALUMINUM 1 4 20UNC x 1 3 4 STUD 38 000059 12 1 BHSCS 1 4 20UNC 1 1 2 LG BLACK 39 000195 05 1 NUT HEX JAM 1 4 20UNC ZINC 40 00012...

Page 33: ......

Page 34: ...IDLER SIDE 13 AGL 64 B0990 1 SHAFT STATIONARY 14 AGL 64 B0984 1 CORE WINDUP 15 001317 04 1 KEY 0 188 SQ 0 50 LG CRS 16 AGL XX B1078 2 REDUCER WASHER SUB BOKERS 1 75x 780x 125 20 000059 06 4 BHSCS 1 4...

Page 35: ...ISC 80 ID 1 10 OD 34 012027 06 1 SPRING COMPRESSION 1 095 OD 105 THICK 2 50 LG MUSIC WIRE 36 000207 14 2 WASHER FLAT SAE 7 8 DIA 1 3 4 OD 15 16 ID ZINC 37 000721 07 2 BUSHING BRONZE 3 4 ID 7 8 OD 7 8...

Page 36: ......

Page 37: ...Description Rev BOM Rev A Assy AGLC3434 Rev B Date 12 12 2000 1 AGL 64 B2826 2 IDLER ROLLER AGL64 SERIES 10 000639 10 4 SHOULDER SCREW 5 8 DIA 1 1 4 LG 1 2 13UNC 11 000741 04 6 BUSHING FLANGE BRONZE 5...

Page 38: ......

Page 39: ...26 AWG GRAY UK5N 02M0381 21 001879 01 30 DIN RAIL 35MM WIDE 7 5MM HIGH 2 MT LG NS35 7 5 22 000716 00 45 WIRE STRANDED 16 AWG BLACK 23 000719 00 50 WIRE STRANDED 10 AWG BLACK 24 002324 01 1 SWITCH KNO...

Page 40: ...INC 53 002509 09 1 CONTACTOR 3 POLE 25A 220V 1 AUX 54 002512 01 2 LEGEND HIGH VOLTAGE 55 002511 01 1 ALARM PANEL MTG 3 28VDC 56 002448 02 2 CORD GRIP LIQUID TIGHT 1 NPT 0 71 0 98 DIA BLK 57 001966 1 L...

Page 41: ...GTH GRAY 85 002523 02 2 FERRULE INSULATED 14AWG STD LENGTH BLUE 86 002951 1 SIGNAL ISOLATOR 87 002512 05 4 LEGEND DANGER PINCH POINT 88 002512 03 2 LEGEND DO NOT OPERATE WITHOUT GUARDS IN PLACE 90 002...

Page 42: ...pl AGL 64 K4828 ELECTRICAL ASSEMBLY AGL64C Qty Part Item Description Rev BOM Rev B Assy Rev Date 12 11 2002 107 002893 02 1 END BARRIER FUSE BLOCK 10 Apr 08 Page 4 of 4 To order call Advanced Greig La...

Page 43: ......

Page 44: ...E 1 4 OD 1 8 NPT 8 000851 04 1 FITTING PIPE ELBOW FEMALE 1 4 OD 1 8 NPT 9 000849 08 1 FITTING PIPE TEE BRANCH 1 4 OD 1 8 NPT 10 000847 05 1 FITTING PIPE ELBOW MALE 5 32 OD 10 32UNF 12 000855 04 4 FITT...

Page 45: ......

Page 46: ...EFT HAND LIGHT GREY 4 AGL 64 B1129 2 ROLLER SUPPORT AGL 64 5 AGL 64 B1130 1 TABLE ROLLER SUB ASSY AGL 64 6 AGL 64 C2904 01 1 INFEED HOLD DOWN 64 6400 SERIES LIGHT GREY 10 000009 05 6 SHCS 1 4 20UNC 5...

Page 47: ......

Page 48: ...1999 1 AGL 64 C2152 1 REAR TABLE AGL64T 2 AGL XX B2203 4 COVER COOLING HOLE 3 AGL 64 B2877 2 HOLE COVER AGL64T 64C 5 000059 04 2 BHSCS 1 4 20UNC 1 2 LG BLACK 6 000055 02 6 BHSCS 8 32UNC 1 4 LG BLACK...

Page 49: ......

Page 50: ...PPY 2 012236 01 1 ROLL ADHESIVE ERASER PLAIN SHRINKWRAPPED 3 001446 04 1 ALLEN WRENCH LONG ARM 3 32 T HANDLE 5 001446 11 1 ALLEN WRENCH LONG ARM 1 4 T HANDLE 7 012248 1 CLOTH LOW LINT 12x13 8 012249 1...

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