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PATENT No. 6,196,599 & 5,730,478

US

R

C

L

CLASSIFIED

U

c  2017 ABH Mfg., Inc.
printed in USA

www.abhmfg.com

E-mail: [email protected]

Architectural Builders Hardware Mfg., Inc.

1222 Ardmore Ave., Itasca, IL 60143

630.875.9900; FAX 800.9FAXABH (932.9224)

O

R

REVISED 05-19-17

6100-1-10.DWG

12

LATCH CAM

2

11

INSTALLATION INSTRUCTIONS:

1. Door to be machined for standard 161 prep.

2. Install latch (Item 12) using either #8 FHWS (Item 11) or  8-32 FHMS (Item 2) depending on door material type.
3.

on pull side of door and slide the cam shaft through the latch cam on the latch.

4. On the push side of the door, assemble the push side adapter plate (Item 6) to the sex bolts on the pull side handle assembly using

(2) 10-32 FHMS (Item 5). Test pull handle for free movement of the latch bolt before installing push side handle assembly. If latch
bolt does not extend or retract freely because of any type of binding, loosen screws (Item 5) to align adjustment of base assemblies
and retighten screws one at a time while checking for proper latch retraction.

5.

(Item 4) onto the push side adapter plate (Item 6) using (4) #10 star washers (Item 10) and (4) 10-32 pan head MS (Item 3) and
engage push cam onto the pull side cam shaft.

6. Test both handles for free movement of the latch bolt before tightening all screws.  If latch bolt does not extend or retract freely

because of any type of binding, loosen screws (Item 5) to align adjustment of base assemblies and retighten screws one at a time

while checking for proper latch retraction.

7. To prevent the handle assemblies from possible twisting, which in turn can cause binding, determine which staking screw hole will

be used for the push and the pull side handle assemblies (the staking screw installs on the staking screw hole location opposite the
direction the handle is mounted). Install (1) staking screw on each side using #12 PHSMS (Item 13).

8. Install covers (Item 1) using 8-32 FHMS (Item 2).

7

4

5

6

9

2

3

1

8

10

2

3

1

10

SQUARE

-OR-

ROUND
COVER

COVER

#8 x 3/4" FHWS

#10 STAR WASHER

BACKSET LATCH

10-32 x 1/2" OR 3/4" FHMS

8-32 x 3/8" FHMS

10-32 x 1/4" PAN HD. M.S.

PUSH SIDE HANDLE ASSY

10-32 SEX BOLT

PUSH SIDE ADAPTER PLATE

PULL SIDE ADAPTER PLATE

PULL SIDE HANDLE ASSY

8

2

12

11

1

2

10

9

1

8

6

2

2

5

6

7

1

1

3

4

8

1

ITEM

1

QTY

2

PART DESCRIPTION

#12 x 1/2" PHSMS STAKING SCREWS

13

2

13

6100

PAGE 1 OF 3

6100 SERIES INSTALLATION RETROFIT FOR 161 PREP

(NO ADDITIONAL THRU BOLTS REQUIRED)

DETAIL "A"

NOTE:
BEFORE MOUNTING PUSH AND PULL
HANDLES, CAM PIN MUST BE ROTATED

TOWARDS SIDE INDICATED BY ARROW
STAMPED ON THE BASE.

ALL PREP MOUNTING HOLES
TO BE STRAIGHT & PARALLEL
TO ONE ANOTHER, THIS WILL

HELP PREVENT ANY BINDING
OF MECHANICAL PARTS.

NOTES
1. TRIM CAN BE MOUNTED UP, DOWN, HORIZONTALLY OR VERTICALLY.

2. USES STANDARD 161 DOOR PREP.
3. VISION LITE MUST BE AT LEAST 6" FROM CENTERLINE OF TRIM.

HORIZONTAL

BACKSET

WITH 7"

HANDLES

BACKSET

HANDLES

HORIZONTAL

WITH 5" OR 7"

DOWN

HANDLES

UP

HANDLES

PUSH

PULL

HANDLES

MIXED

PULL

PUSH

*

*

13

CAM SHAFT

CAM SHAFT

STAKING SCREW HOLE

STAKING SCREW HOLE

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