ABB PowerValue 11/31 T Operating Manual Download

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ИБП ABB Powervalue 11/31 T (10, 20 кВА) - руководство по эксплуатации. Юниджет

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Summary of Contents for PowerValue 11/31 T

Page 1: ..._ __ ИБП ABB Powervalue 11 31 T 10 20 кВА руководство по эксплуатации Юниджет Постоянная ссылка на страницу https www uni jet com catalog istochniki besperebojnogo pitaniya on line ibp 10 100 kva abb powervalue 11 31 html ...

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Page 4: ...ctrical shock and foreign objects This user manual contains guidelines to check delivery installing and commissioning of the UPS and is intended for people who plan the installation install commission and use or service the UPS The reader is expected to know the fundamentals of electricity wiring electrical components and electrical schematic symbols COMMISSIONING AND OPERATIONS INSIDE THE UPS MUS...

Page 5: ...NG THIS SYMBOL IS USED TO WARN THE USER ABOUT WARNINGS CAUTIONS AND NOTES DANGER THIS SYMBOL IS USED IN THE OCCURRENCE OF ELECTRICAL LIVE PARTS WITH HAZARDOUS VOLTAGE PROTECTIVE GROUNDING TERMINAL A terminal which must be connected to earth ground prior to making any other connection to the equipment A terminal to which or from which an alternating current or voltage AC may be applied or supplied ...

Page 6: ...front view 15 3 4 External battery cabinet rear view 15 4 Installation 16 4 1 Delivery Transportation Positioning and Storage 16 4 1 1 Receipt of the UPS and visual inspection 16 4 1 2 Unpacking 16 4 1 3 UPS storage 17 4 1 4 Planning before the installation 17 4 2 Electrical Installation 18 4 2 1 Commissioning 18 4 2 2 Connections 18 4 2 2 1 Procedure 19 4 2 2 2 Parallel system cabling 23 4 3 Batt...

Page 7: ...1 Event log 35 5 4 2 2 Measurements 35 5 4 2 3 Control 35 5 4 2 4 Identification 36 5 4 2 5 User s Settings 36 6 Communication 39 6 1 RS 232 port 39 6 2 USB port 40 6 3 Network Management Card Optional 40 6 3 1 Installing a Serial Network Management Card optional 40 6 3 2 AS400 Dry Contact card 41 6 3 3 Monitoring Software 41 7 Troubleshooting 42 7 1 Fault identification and rectification 42 7 1 1...

Page 8: ...t up Operation of additional connectivity devices THE SUPPLIER DOES NOT TAKE ANY RESPONSIBILITY FOR DAMAGES CAUSED THROUGH WRONG MANIPULATIONS OF THE UPS SYSTEM DANGER WARNING DO NOT REMOVE ANY SCREWS FROM THE UPS SYSTEM OR FROM THE BATTERY CABINET DANGER OF ELECTRICAL SHOCK DANGER WARNING HIGH FAULT CURRENTS LEAKAGE CURRENTS BEFORE CONNECTING THE MAINS YOU MUST ENSURE THAT THERE IS A PROPER EARTH...

Page 9: ...entering the UPS must not exceed 40 C and the humidity should be below 95 non condensing 1 3 Declaration of Safety conformity and CE marking PowerValue 11 RT is designed manufactured and commercialized in accordance with the standard EN ISO 9001 of Quality Management Systems These products are in conformity with the directives 2014 35 EU Low voltage directive 2014 30 EU Electromagnetic Compatibili...

Page 10: ... OR THE BUILDING WIRING SOCKET DURING OPERATION AS THIS WOULD REMOVE THE GROUND TO THE UPS AND OF ALL CONNECTED LOADS CAUTION AN INTEGRAL SINGLE EMERGENCY SWITCHING DEVICE WHICH PREVENTS FURTHER SUPPLY TO THE LOAD BY THE UPS IN ANY MODE OF OPERATION SHOULD BE PROVIDED IN THE BUILDING WIRING INSTALLATION CAUTION AN APPROPRIATE DISCONNECTION DEVICE SUCH AS SHORT CIRCUIT BACKUP PROTECTIONS SHOULD BE ...

Page 11: ...OTE TO DISCONNECT COMPLETELY THE UPS FOLLOW THE INSTRUCTIONS IN SECTION 5 3 2 CAUTION INDISCRIMINATE OPERATION OF SWITCHES MAY CAUSE OUTPUT LOSS OR DAMAGE TO EQUIPMENT WARNING ENSURE THAT NO LIQUID OR OTHER FOREIGN OBJECTS ENTER THE UPS ...

Page 12: ...URE IN CASE THESE ACTIVITIES NOT PERFORMED THE CORRECT FUNCTIONING OF THE EQUIPMENT MAY BE AFFECTED DANGER WARNING ONLY QUALIFIED MAINTENANCE PERSONNEL SHOULD CARRY OUT REPAIRING AND BATTERY REPLACEMENTS DANGER WARNING BEFORE CARRYING OUT ANY KIND OF SERVICE AND OR MAINTENANCE DISCONNECT THE BATTERIES VERIFY THAT NO CURRENT IS PRESENT AND NO HAZARDOUS VOLTAGE EXISTS IN THE CAPACITOR OR BUS CAPACIT...

Page 13: ... WATCHES RINGS OR OTHER METAL OBJECTS MAKE USE OF PROPER PPE PERSONAL PROTECTION EQUIPMENT AS PER LOCAL POLICIES AND RULES WEAR FLAME ARC RESISTANT WHOLE BODY CLOTHING WEAR SUITABLE VOLTAGE RATED GLOVES USE SAFETY DIELECTRIC FOOTWEAR WEAR ARC FLASH FACE SHIELD USE VOLTAGE RATED TOOLS DO NOT LAY TOOLS OR METAL PARTS ON TOP OF BATTERIES DISCONNECT THE CHARGING SOURCE PRIOR TO CONNECTING OR DISCONNEC...

Page 14: ...d every 2 months The standard charging time should be of at least 12 hours Under normal conditions the battery life lasts 3 to 5 years In case the battery is not in good conditions earlier replacement should be made When the discharging time is less than 50 of specified after full charged the battery may need to be replaced Please check the battery connection or contact your local dealer to order ...

Page 15: ...LCD display 2 LEDs 3 Control keys 4 Ventilation inlets 5 Wheels 6 UPS support Figure 2 Front view of PowerValue 11 31 T 10 20 kVA 3 2 UPS rear view 10 kVA 20 kVA Number Description 1 Terminal blocks 2 Input breaker 3 Back feed control 4 Fans 5 Relay card slot 6 EPO contact 7 RS232 port 8 USB port 9 Parallel port 10 Network interface card slot 11 Maintenance switch Figure 3 Rear view of PowerValue ...

Page 16: ...cription 1 Ventilation inlets 2 Wheels 3 UPS support Figure 4 Front view of external battery cabinet 3 4 External battery cabinet rear view Number Description 1 Ventilation inlets 2 Fuse holder 3 Connection terminals 4 Wheels 5 UPS support Figure 5 Rear view of external battery cabinet ...

Page 17: ...e the packaging for later re use 4 1 2 Unpacking To unpack the unit follow the steps below 1 Using a forklift position the unit in the place where it will be installed The UPS has wheels that makes it easy to move be moved after unpacked but avoid dragging it long not to damage the wheels 2 Remove the caron box from the top of the unit 3 Remove the protection on the sides and top of the unit 4 Usi...

Page 18: ... been removed protect the UPS from dust Keep the UPS always in upright position and do not drop the equipment 4 1 4 Planning before the installation The appropriate place of installation for the unit is to be selected in such a way that the danger of damage to the UPS is minimized and a long service life of the device is thus ensured Please observe the following instructions Install the UPS in an ...

Page 19: ...PS and customer training CAUTION TO ENSURE CORRECT OPERATION OF THE UPS AND BATTERIES IT IS NECESSARY TO PROVIDE THE MAINS CABLES WITH APPROPRIATE FUSE PROTECTION 4 2 2 Connections Before installing the electrical wiring check the nominal amperage of your incoming feeder DANGER WARNING THE CABLING CONNECTIONS MUST BE CARRIED OUT BY QUALIFIED ELECTRICAL PERSONNEL CAUTION DO NOT USE THE WALL SOCKET ...

Page 20: ...lso the cable glands provided with the UPS Note If the UPS is used as a standalone UPS JP1 and JP2 must be connected If the UPSs are used in parallel configuration the jumper between JP1 and JP2 must be removed 4 Check that all wires have been properly connected 5 Close the terminal box with the protective cover This is very important to prevent access to energized cables and connectors 6 Install ...

Page 21: ...he UPS For this there is no need to connect the neutral cable to the mains 1 terminal 2 Connect the 3 pin connector provided with the UPS between terminals L1 L2 and L3 Figure 7 3 pin connector installation 3 Connect the M2 cable provided with the UPS between terminal M2 and L3 4 Connect the phase cable to terminal L1 or L2 Figure 8 Single feed 11 wiring diagram Terminal block cover 3 PIN for conn...

Page 22: ... neutral terminal mains 1 and mains 2 2 Connect the 3 pin connector provided with the UPS between terminals L1 L2 and L3 Figure 9 3 pin connector installation 3 Connect the phase cables accordingly Figure 10 Dual feed 11 wiring diagram Terminal block cover 3 PIN for connecting L1 L2 L3 ...

Page 23: ...cable to the mains 1 terminal 2 Connect the 2 pin connector provided with the UPS between terminal L3 and M2 Figure 11 2 pin connector installation 3 Connect the phase cables to the corresponding terminals Figure 12 Single feed 31 wiring diagram Dual Input Feed 1 Connect the neutral cable to the neutral terminal main 2 Note that the mains neutral is connected internally in the UPS Isolate the neut...

Page 24: ...efer to Figure 3 and Figure 5 connect each UPS one by one with the parallel cable and re screw the parallel port cover supplied in the accessories 4 Disconnect the jumpers JP1 and JP2 on the terminal block and connect each output breaker to a main output breaker and then to the loads 5 Strictly follow the wiring requirement of single UPS to perform the wiring of each UPS Note that each UPS needs a...

Page 25: ...ifications reserved Page 24 49 Figure 14 Terminal block wiring diagram in parallel configuration Figure 15 Parallel Installation Diagram To add or to remove a UPS to an existing system go to section 5 3 3 ...

Page 26: ...batteries connections 4 3 2 External battery cabinets To achieve longer back up times external battery cabinets are available Each can host up to 96 batteries 9 Ah and two configurations are possible 2 x 24 x 9 Ah and 4 x 24 x 9 Ah Battery cabinets are dispatched empty with links and trays Batteries for both of above configurations are available separately 1 If the UPS has internal batteries disco...

Page 27: ...IN THE CONTROL PANEL REFER TO SECTION 5 4 2 5 SEE APPENDIX C FOR FURTHER DETAILS NOTE REFER TO BATTERY CABINET FOR POWERVALUE 11 31 T USER MANUAL FOR FURTHER INFORMATION 4 4 Backfeed Protection To support protection against UPS back feed currents an additional external isolation device must be installed in the bypass path according to the figure below Remove the protecting cover of the back feed t...

Page 28: ...ur local supplier for further information before modifying the settings 4 6 Installation Checklist All packing materials and restraints have been removed from each module Each module in the UPS system is placed in the installed location All conduits and cables are properly routed to the UPS and auxiliary enclosures All power cables are properly sized and terminated A ground conductor is properly i...

Page 29: ...eys Figure 18 Control Panel 5 1 1 LEDs The LEDs give info on the UPS mode or a faulty situation at a glance The LEDs may blink or stay constantly on depending on the UPS status Table 1 indicates the meaning of each LED UPS status LED Normal green LED Battery yellow LED Bypass yellow LED Fault red Bypass mode no power in output A D Bypass mode powered output B D UPS is turning ON C C C C Online mod...

Page 30: ...color changes to orange with dark text The buzzer also indicates different UPS status Error Reference source not found indicates the buzzer status meanings UPS condition Buzzer status Active failure Continuous Active warning Beep every second Battery output UPS on battery Beeps every 4 seconds Low battery buzzer beeps every second Bypass Beep every 2 minutes Overload Beep twice every second Table ...

Page 31: ...able range This guarantees higher efficiency of the UPS In case of mains failure the UPS transfers to Online mode or Battery mode and the load is supplied continuously Note ECO mode can be enabled disabled through the LCD settings or through the monitoring software Warning The transfer time of UPS output from ECO mode to battery mode is 10ms and not recommended for sensitive loads Converter mode I...

Page 32: ...PLIER 5 3 1 UPS start up With mains supply 1 Check that all cables are connected correctly and well fixed mechanically 2 Measure the power supply current and voltage to ensure it is energized 3 Connect the mains power to the UPS 4 Check that the battery cabinet breaker is on position ON when using external battery cabinets 5 Set input breakers M1 and M2 to position on The fans start running the UP...

Page 33: ... transfer to bypass 2 Observe the UPS displays to check if there are warnings or fault information Measure the output voltage of each UPS separately to check if the voltage difference between them is lower than 1V If the difference is higher than 1V check the wiring 3 Press the power on button of one UPS Each UPS will start up and all of them will transfer to the inverter at the same time 4 Measur...

Page 34: ...tic switch according to Figure 15 1 Ensure that the bypass is working and that he bypass setting is enabled 2 Remove the cover plate of maintenance switch on the rear panel of each UPS The UPS system will transfer to bypass automatically 3 Set the own maintenance switch of each UPS from UPS to BPS 4 Switch off the main output breaker and the main input breaker The UPSs will shutdown 5 Check that t...

Page 35: ...to battery Disconnect the power supply cable From battery mode to online mode Connect the power supply to the UPS and it will transfer automatically to online mode Note If the bypass is disabled in the settings menu when pressing the power on button for 3s the UPS goes from online mode to stand by mode 5 4 2 Navigation To navigate through the UPS screens the scroll buttons are used From the main s...

Page 36: ...nu the user can control some features of the UPS The possible operations are indicated in Table 4 Control Description Possible Values Default Values Buzzer mute Single UPS battery test Parallel UPS battery test Clear EPO status Reset failure status Clear event log Restore factory settings Mute the UPS sound Initiate test of the batteries of a single UPS Initiate test of the batteries of a group of...

Page 37: ... for more than 1s to return to the last main menu Figure 23 Identification menu tree 5 4 2 5 User s Settings Some settings can impact on the performance of the UPS and others can enable and disable functions within the UPS Failures and reduced protection can occur if the equipment is not set in an adequate way Note that most settings should be done only with the UPS in bypass mode Press for less t...

Page 38: ...larm Enable disable alarm sounds enabled disabled enabled Output voltage Define local output voltage 200 208 220 230 240V 230V Output frequency Define local output frequency autosensing 50 60Hz UPS detects the frequency when in autosensing autosensing Power strategy Define the running mode to normal ECO mode or high efficiency and converter mode normal high efficiency ECO mode converter normal DC ...

Page 39: ...ges running mode 50 5 70 Hz 55 Hz Eco mode voltage low limit When the voltage in the bypass is below this limit the UPS changes running mode 1 10 5 Eco mode voltage high limit When the voltage in the bypass is above this limit the UPS changes running mode 1 10 5 Eco mode frequency low limit When the frequency in the bypass is below this limit the UPS changes running mode 1 10 5 Eco mode frequency ...

Page 40: ...he UPS due to low battery autonomies the monitoring system is capable of saving the data in the load and of initiating the shutdown of the equipment connected to the UPS 6 1 RS 232 port An RS 232 port is available for UPS monitoring control and firmware updates To establish a communication between the UPS and a computer connect one end of the serial communication cable that comes with the UPS to t...

Page 41: ...rd AS400 card for AS400 communication protocol 6 3 1 Installing a Serial Network Management Card optional Each UPS has a communication slot for an optional Serial Network Management SNMP Card After installing an SNMP card an environmental monitoring probe can be connected to the UPS NOTE THE UPS DOES NOT HAVE TO BE SHUTDOWN BEFORE INSTALLING A COMMUNICATION CARD To install the Network Management C...

Page 42: ...put 4 Remote Shutdown Input 5 Common Input 6 Bypass Output 7 Battery Low Output 8 UPS ON Output 9 Line Loss Output Table 7 RS 232 Port Pin Assignment For more information on the potential free cards see the AS400 User s Manual 6 3 3 Monitoring Software ABB UPS can be monitored through a software that allows the user to monitor the UPS The software provides a remote and safe shutdown for multi clie...

Page 43: ...r not switched on Press power on button to turn on UPS Battery LED ON and audible alarm sounding Input voltage and or frequency out of tolerance Check input power source Check the building wiring and input cable Check if the input breaker is closed Emergency supply period shorter than nominal value Batteries not fully charged batteries defect Charge the batteries for at least 12 hours and then che...

Page 44: ...upplier INV under voltage Alarm code 33 UPS internal fault Contact UPS supplier INV softstart Failure Alarm code 34 UPS internal fault Contact UPS supplier Negative power failure Alarm code E1 The load is totally inductive or totally capacitive Remove non critical loads to ensure that it is not overloaded Power on the UPS If bypass is normal the UPS will go on bypass mode Parallel cable loss Alarm...

Page 45: ...t Webserver Modbus 97 Output Load Percentage Output Webserver Modbus 100 Battery Voltage V Battery Webserver Modbus 110 Battery Capacity Battery Webserver Modbus 103 Temperature C Environmental Webserver Modbus 107 UPS Status Information On shutdown Webserver Modbus 109 On inverter Webserver Modbus 109 On battery Webserver Modbus 109 UPS Alarms Battery Low Webserver Modbus 117 Input Bad Webserver ...

Page 46: ...nitoring UPS Status Battery Status Battery status UPS Monitoring UPS Status Capacity Battery measurement UPS Monitoring UPS Status Voltage Battery measurement UPS Monitoring UPS Status Time on Battery Battery measurement UPS Monitoring UPS Status Output Rating Voltage Output Rating UPS Monitoring UPS Parameters Output Frequency Rating Output Rating UPS Monitoring UPS Parameters Output Rating VA Ou...

Page 47: ...alue 11 31 T 20 kVA B 2 x 24 x 9Ah UPS PowerValue 11 31 T 10 kVA S no internal UPS PowerValue 11 31 T 20 kVA S no internal Standard battery cabinet 4 x 24 x 9 Ah value setting through LCD display and RS232 M is the total nr of standard battery cabinets connected M 1 UPS Model LCD display path Settings Password USER External battery modules RS232 command SASV03 value cr UPS PowerValue 11 31 T 10 kV...

Page 48: ...th Settings Password USER External battery modules RS232 command SASV03 value cr UPS PowerValue 11 31 T 10 kVA N 9 1 N 9 UPS PowerValue 11 31 T 10 kVA B N 9 N 9 1 UPS PowerValue 11 31 T 10 kVA B2 N 9 1 N 9 2 UPS PowerValue 11 31 T 20 kVA N 9 2 N 9 UPS PowerValue 11 31 T 20 kVA B N 9 N 9 2 UPS PowerValue 11 31 T 10 kVA S N 9 1 N 9 UPS PowerValue 11 31 T 20 kVA S N 9 2 N 9 ...

Page 50: ...1 Working mode on line double conversion Power rating 10 20 kVA Paralleling up to 4 units up to 80 kVA Output power factor 0 9 Efﬁciency double conversion up to 93 Efﬁciency in ECO MODE up to 97 Maximum weight w out batteries 66 8 kg Input current distortion THDI 5 Input power factor PF 0 99 Communication cards SNMP relay card ...

Page 51: ...ry autonomy 4 UPS devices 5 10 20 kVA Front view 5 10 kVA Rear view 5 20 kVA Rear view 5 Options 6 Network interface card 6 Sensors 6 Relay interface card 6 Technical speciﬁcations 7 General data 7 Input characteristics 7 Output characteristics 8 Battery characteristics 9 User interface 10 Display mimic diagram 10 Clearances 11 Cables fuses 12 Ratings 12 PowerValue 11 31 T Technical Speciﬁcations ...

Page 52: ...the automatic load start up feature the UPS will restart auto matically once the mains power is recov ered The operator can enable disable or conﬁgure this function through the LCD panel according to the following options UPS will charge the batteries and the inverter will start automatically default UPS will charge the batteries and start immediately on bypass In this case the operator has to sta...

Page 53: ... 10 kVA S 151 69 42 30 262 109 69 49 380 151 93 69 10 kVA B 29 12 6 4 109 49 29 21 208 87 55 39 302 130 82 58 442 176 109 79 10 kVA B2 69 30 18 12 151 69 42 30 262 109 69 49 380 151 93 69 651 208 122 87 20 kVA 29 12 6 4 69 29 18 12 69 49 29 21 151 69 42 29 20 kVA S 69 29 18 12 69 49 29 21 151 69 42 29 20 kVA B 29 12 6 4 69 29 18 12 69 49 29 21 151 69 42 29 208 97 55 39 in minutes at 25 50 75 100 l...

Page 54: ...ontrol keys 4 Ventilation inlets 5 Connection terminals 6 Input breaker 7 Back feed protection terminals 8 Fans 9 Network interface AS400 slot 10 EPO contact 11 RS232 port USB port 12 Parallel port 13 Wheels support and brakes 14 Maintenance switch PowerValue 11 31 T Technical Specifications Page 5 ...

Page 55: ...d slot box CS141 ModBus slot box Winpower SNMP Sensors Temperature sensors humidity sensors and alarm buzzers support monitoring the environmental condition and enables an efﬁcient identiﬁcation of the alarms Relay interface card Provides contact closures for remote monitoring of alarm conditions of PowerValue 11 31 T systems The card is user installable hot swappable and enables advanced communic...

Page 56: ...pliant to IEC 62040 2 Category Emission Immunity C3 ENVIRONMENTAL Storage temperature range 15 C 50 C Operative temperature range 0 C 45 C Relative humidity 95 non condensing Max altitude without de rating 1000m ADDITIONAL AND USUAL INFORMATION Input connection 5 wires 3 phase N PE or 3 wires 1 phase N PE Output connection 3 wires 1 phase N PE Cable entry Rear Accessibility Back and front batterie...

Page 57: ...ARACTERISTICS 10 kVA 20 kVA Power rated 9000 W 18000 W AC POWER DISTRIBUTION SYSTEM TN S AND TT Available phases 1 Neutral available Yes Rated voltage steady state r m s 208 220 230 240 VAC 90 de rating at 200Vac Variation in normal mode battery mode 1 TOTAL HARMONIC DISTORTION THDU 100 LOAD NORMAL MODE Linear 2 Non linear acc to IEC 62040 3 5 TOTAL HARMONIC DISTORTION THDU 100 LOAD BATTERY MODE L...

Page 58: ...ce Yes standard Bypass protection fuse or cir cuit breaker rating External fusing according to section Cables and Fuses 10 x In1 840 Overload on bypass mode Continuously 130 load 1 minute 130 load BATTERY CHARACTERISTICS 10 kVA 20 kVA Technology VRLA vented lead acid Number of 12 V blocks ﬁxed 24 10 kVA B 48 10 kVA B2 48 20 kVA B Battery charger max current charger capability 4 A 8 A for S model 4...

Page 59: ...cluded Display LEDs Dot matrix 128x64 LCD display 4 LEDs OPTIONAL ITEMS SNMP card For monitoring and integration in network management Relay card For additional signal monitoring and control SNMP AS400 slot For integration of optional SNMP or relay cards DISPLAY MIMIC DIAGRAM 10 kVA PowerValue 11 31 T Technical Speciﬁcations Page 10 ...

Page 60: ...m 0 cm D 5 cm 5 cm 50 cm PowerValue 11 31 T Technical Speciﬁcations Page 11 HEAT DISSIPATION 10 kVA 20 kVA Air ﬂow From front to back Heat dissipation with 100 linear load 669 W 2282 7 BTU 1207 W 4118 5 BTU Heat dissipation with 100 non lin load acc to 62040 3 669 W 2282 7 BTU 1207 W 4118 5 BTU Air ﬂow 25 30 with 100 non linear load 133 m3 h 240 m3 h Heat Dissipation without load 160 W 170 W ...

Page 61: ...ype gR or CB 2 x 40A 2 x 40A 2 x 80A 2 x 80A Battery cable E 3 x 6mm2 3 x 6mm2 3 x 16mm2 3 x 16mm2 DUAL INPUT FEED Input fuse B Type gL or CB 1 x 63A 3 x 25A 1 x 100A 3 x 50A Input Cable B 3 x 16mm2 5 x 4mm2 3 x 25mm2 5 x 10mm2 Input fuse C Type gR or CB 1 x 63A 1 x 63A 1 x 100A 1 x 100A Input cable C 3 x 16mm2 3 x 16mm2 3 x 25mm2 3 x 25mm2 Output cable D 3 x 16mm2 3 x 16mm2 3 x 25mm2 3 x 25mm2 Ba...

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