ABB IRB 8700 Product Specification Download

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ROBOTICS

Product specification

IRB 8700

Summary of Contents for IRB 8700

Page 1: ...ROBOTICS Product specification IRB 8700...

Page 2: ...Trace back information Workspace 21C version a4 Checked in 2021 09 27 Skribenta version 5 4 005...

Page 4: ...anty by ABB for losses damage to persons or property fitness for a specific purpose or the like In no event shall ABB be liable for incidental or consequential damages arising from use of this manual...

Page 5: ...ing 48 1 8 Robot motion 48 1 8 1 Robot motion 51 1 8 2 Performance according to ISO 9283 52 1 8 3 Velocity 53 1 8 4 Robot stopping distances and times 54 1 9 Servo gun 54 1 9 1 Introduction 55 1 9 2 S...

Page 6: ...oduction to variants and options 92 3 2 Manipulator 94 3 3 Equipment 98 3 4 Floor cables 99 3 5 Process DressPack 100 3 6 DressPack floor cables 101 3 7 DressPack Lower Upper arm 102 3 8 Connection ki...

Page 7: ...les and marketing personnel Order and customer service personnel Robot programmers Project leaders Design engineers References Document ID Reference 3HAC050945 001 Product specification Controller sof...

Page 8: ...ion Graphics for DressPack updated See Base on page 66 G Published in release 20A The following updates are done in this revision M8 cable lug description added in DressPack section H Published in rel...

Page 9: ...unication etc See Product specification Controller IRC5 Safety Safety standards valid for complete robot manipulator and controller Additional functionality For additional functionality the robot can...

Page 10: ...inst water and solid contaminants Among other things all sensitive parts are better protected than the standard offer Selected Foundry Plus 2 features Improved sealing to prevent penetration into cavi...

Page 11: ...403 Description Pos Description Pos Axis 2 B Axis 1 A Axis 4 D Axis 3 C Axis 6 F Axis 5 E Product specification IRB 8700 11 3HAC052852 001 Revision K Copyright 2021 ABB All rights reserved 1 Descripti...

Page 12: ...nID kg Handling capacity kg Robot type 4 20 m 475 kg 550 kg IRB 8700 3 50 m 630 kg 800 kg IRB 8700 Note If option 780 4 LeanID is selected the payload will decrease as stated above for detailed inform...

Page 13: ...cal data Note Description Data 71 dB A Leq acc to ma chinery directive 2006 42 EG The sound pressure level out side the working space Airborne noise level Power consumption at max load 800 3 50 550 4...

Page 14: ...0 4 2 3106 1000 1580 310 149 R 340 515 R 955 257 328 G G 505 LeanID IRB 8700 800 3 5 1010 xx1400002868 14 Product specification IRB 8700 3HAC052852 001 Revision K Copyright 2021 ABB All rights reserve...

Page 15: ...100 Safety of machinery Safety related parts of control systems Part 1 General principles for design ISO 13849 1 2006 Safety of machinery Emergency stop Principles for design ISO 13850 Safety of machi...

Page 16: ...1 2012i Arc welding equipment Part 10 EMC requirements IEC 60974 10 2014i Classification of air cleanliness ISO 14644 1 2015ii Degrees of protection provided by enclosures IP code IEC 60529 1989 A2 2...

Page 17: ...page 30 Extra loads Extra load valve packages DressPack of 50 kg which is included in the load diagrams can be mounted on the upper arm An extra load of 500 kg can also be mounted on the frame of axi...

Page 18: ...dard Complete robot during transporta tion and storage Maximum 55 C 131 F for short periods not exceeding 24 hours 70 C 158 F Standard i At low environmental temperature below 10 C a warm up phase is...

Page 19: ...7 kN Force z 146 9 kNm 77 7 kNm Torque xy 31 8 kNm 9 2 kNm Torque z xx1400002869 Note regarding Mxy and Fxy The bending torque Mxy can occur in any direction in the XY plane of the base coordinate sy...

Page 20: ...2x 25 H8 0 033 0 2 0 D D 0 15 D C C C C D A A xx1400002870 Description Pos Holes for guide pins x2 Rear hole straight slot A Continues on next page 20 Product specification IRB 8700 3HAC052852 001 Rev...

Page 21: ...VDI2230 4 mm flat washer Suitable washer 550 Nm screws lubricated with Molykote 1000 Tightening torque 600 725 Nm typical 650 Nm screws none or lightly lubricated Note Only two guide pins shall be us...

Page 22: ...610 465 320 240 4x11 4x 45 4 x 4 5 4 x 1 1 4 x 9 0 320 610 465 240 E 4x 4 3 12x M24 A A 3 2 0 2 A B C D 0 5 18 1 20 1 4x 12 H7 0 018 0 1 X 45 32 1 M5 B B 0 1 F xx1500000820 Description Pos Common tol...

Page 23: ...D xx1500000830 Guide pins 25g6 12k6 18 15 A XX1500000248 Description Pos Cylindrical guide pin x2 for position see Fastening holes robot base for all variants on page 20 A Continues on next page Produ...

Page 24: ...e pin x2 A M5 x 40 Tightening torque 6 Nm x2 B Note All screws and pins are delivered in a plastic bag together with the base plate 24 Product specification IRB 8700 3HAC052852 001 Revision K Copyrigh...

Page 25: ...ion also compensates for Mechanical tolerances in the robot structure Deflection due to load Absolute accuracy calibration focuses on pos itioning accuracy in the Cartesian coordinate system for the r...

Page 26: ...ion procedure step by step Wrist Optimization method Wrist Optimization is a method for improving reorientation accuracy for continuous processes like welding and gluing and is a complement to the sta...

Page 27: ...3 C Axis 6 F Axis 5 E Calibration Position Calibration All axes are in zero position Calibration of all axes Axis 1 and 2 in zero position Calibration of axis 1 and 2 Axis 3 to 6 in any position Axis...

Page 28: ...amming Re use of programs between applications The option Absolute Accuracy is integrated in the controller algorithms and does not need external equipment or calculation Note The performance data is...

Page 29: ...jogging Tool definition 4 5 6 point tool definition room fixed TCP stationary tool Work object definition Absolute Accuracy not active The following are examples of when Absolute Accuracy is not activ...

Page 30: ...the load diagram will not be covered by robot warranty General The load diagrams include a nominal payload inertia J0 of 100 kgm2 and an extra load of 50 kg at the upper arm housing At different mome...

Page 31: ...0 70 0 80 0 90 1 00 1 10 1 20 0 10 0 20 0 30 0 40 0 50 0 60 0 70 0 80 575 kg 550 kg 350 kg 400 kg 450 kg 500 kg 525 kg xx1400002892 Continues on next page Product specification IRB 8700 31 3HAC052852...

Page 32: ...0 60 0 70 0 80 0 90 1 00 1 10 1 20 675 kg 625 kg 575 kg 525 kg 450 kg xx1400002893 For wrist down 0o deviation from the vertical line Description 700 kg Max load 0 602 m Zmax 0 196 m Lmax Continues o...

Page 33: ...00 1 10 1 20 1 30 0 10 0 20 0 30 0 40 0 50 0 60 0 70 0 80 0 90 510 kg 490 kg 475 kg 460 kg 445 kg 430 kg 400 kg 350 kg 300 kg xx1400002894 Continues on next page Product specification IRB 8700 33 3HAC...

Page 34: ...80 0 90 1 00 1 10 0 10 0 20 0 30 0 40 0 50 0 60 0 70 700 kg 800 kg 500 kg 400 kg 850 kg 600 kg xx1400002895 Continues on next page 34 Product specification IRB 8700 3HAC052852 001 Revision K Copyrigh...

Page 35: ...60 0 70 0 80 0 90 1 00 1 10 1 20 550 kg 1000 kg 850 kg 750 kg 650 kg xx1400002896 For wrist down 0o deviation from the vertical line Description 1 000 kg Max load 0 662 m Zmax 0 297 m Lmax Continues...

Page 36: ...0 0 60 0 70 0 80 0 90 1 00 0 10 0 20 0 30 0 40 0 50 0 60 0 70 375 kg 425 kg 475 kg 525 kg 575 kg 625 kg 650 kg 675 kg 700 kg xx1400002897 36 Product specification IRB 8700 3HAC052852 001 Revision K Co...

Page 37: ...2 L2 max J0x J0y 1100 kgm2 IRB 8700 550 4 20 IRB 8700 800 3 50 5 Ja6 Load x L2 J0Z 725 kgm2 IRB 8700 550 4 20 IRB 8700 800 3 50 6 i For option 780 4 LeanID 0 505 m xx1400002028 Description Pos Center...

Page 38: ...700 800 3 50 6 i For option 780 4 LeanID 0 505 m xx1400002029 Description Pos Center of gravity A Description Max moment of inertia around the X Y and Z axes at center of gravity Jox Joy Joz 38 Produc...

Page 39: ...nce the permitted load diagram To find the absolute limits of the load diagram use the RobotStudio add in RobotLoad Torque The table below shows the maximum permissible torque due to payload Max torqu...

Page 40: ...celeration at nominal load COG m s2 E stop Max acceleration at nominal load COG m s2 Robot type 17 32 IRB 8700 800 3 50 18 35 IRB 8700 550 4 20 20 34 IRB 8700 630 3 50 LeanID 18 37 IRB 8700 475 4 20 l...

Page 41: ...avity of arm load and robot payload Frame hip load Extra load can be fitted on the frame Description JH 200 kgm2 Permitted extra load on frame JH JH0 M4 x R2 Recommended position see the fol lowing fi...

Page 42: ...tance a 500 mm from the center of gravity in the axis 3 extension a A M1 M1 xx1400002874 Mass center A 510 400 A xx1400002875 Center of gravity 50 kg A Continues on next page 42 Product specification...

Page 43: ...12 A 190 15 4x M12 22 A 106 4xM12 A A 57 57 R152 5 4x M8 15 A A 38 B B C C xx1400002876 Holes located on both sides A Continues on next page Product specification IRB 8700 43 3HAC052852 001 Revision K...

Page 44: ...E D D 328 A 257 A D D E E xx1500000869 Measure from center axis 6 A Continues on next page 44 Product specification IRB 8700 3HAC052852 001 Revision K Copyright 2021 ABB All rights reserved 1 Descrip...

Page 45: ...65 4x M10 18 400 160 390 80 65 400 4x M10 18 A A B B C L 2 C L 1 C L 2 C L 1 xx1400002877 Continues on next page Product specification IRB 8700 45 3HAC052852 001 Revision K Copyright 2021 ABB All righ...

Page 46: ...0 1 315 h8 0 0 081 1 X 45 290 13 12 8 SECTION B B 1 6 1 6 2 5 0 02 A C 3 0 3 5 M A X SECTION C C xx1400002878 Fastener quality When fitting tools on the tool flange only use screws with quality 12 9 F...

Page 47: ...in the unlikely event of a failure its modular design makes it easy to change Maintenance The maintenance intervals depend on the use of the robot The required maintenance activities also depend on th...

Page 48: ...can be extended by changing parameter values in the software Option 610 1 Independent axis can be used for resetting the re volution counter after the axis has been rotated no need for rewind ing the...

Page 49: ...city kg Robot type 4 20 550 IRB 8700 1197 5131 4157 R1174 xx1400002880 Continues on next page Product specification IRB 8700 49 3HAC052852 001 Revision K Copyright 2021 ABB All rights reserved 1 Descr...

Page 50: ...capacity kg Robot type 3 50 800 IRB 8700 3487 4093 507 R928 xx1400002879 50 Product specification IRB 8700 3HAC052852 001 Revision K Copyright 2021 ABB All rights reserved 1 Description 1 8 1 Robot m...

Page 51: ...ammed position A Actual path at program execution D Mean position at program execution B Max deviation from E to average path AT Mean distance from pro grammed position AP Tolerance of the path at rep...

Page 52: ...s 75 s IRB 8700 550 4 20 115 s 85 s 85 s 60 s 60 s 75 s IRB 8700 800 3 50 There is a supervision function to prevent overheating in applications with intensive and frequent movements 52 Product specif...

Page 53: ...tegory 1 stops as required by EN ISO 10218 1 Annex B are listed in Product specification Robot stopping distances according to ISO 10218 1 3HAC048645 001 Product specification IRB 8700 53 3HAC052852 0...

Page 54: ...ontrol for electrical welding guns configurations are shown in the conceptual pictures below The major parts and required options are also stated in the configurations lists below each picture The cab...

Page 55: ...85 5 Resolver connection axis 7 on base 864 1 Product specifica tion Controller IRC5 First additional drive Drive unit for 7th axis with corresponding cables assembled inside drive mod ule 907 1 Conne...

Page 56: ...gun axis 7 785 1 Product specifica tion Controller IRC5 First additional drive Drive unit for 7th axis with corresponding cables assembled inside drive module 907 1 Connection to first drive Cable A 7...

Page 57: ...tomer signals The DressPack for upper and lower arm contains process cable packages including signals process media water and or air and power feeding for spot welding power for customer use Necessary...

Page 58: ...ower and software A B C D xx1500001712 Description Pos Robot controller including 7th axis drive for servo gun A DressPack floor B DressPack lower arm C DressPack upper arm D 58 Product specification...

Page 59: ...mand on production line High flexibility demand on production line LeanID MH 3 xx1300000285 Integrated This type of dress pack is intended for a production where there are many complex wrist movements...

Page 60: ...p Product support SEROP ABB E mail address serop product_support se abb com Restrictions for LeanID option 780 4 Limitation for axis 5 and 6 depends on how the dress pack is assembled at the tool and...

Page 61: ...nt and protective sleeves The axis 5 movement is not allowed to press the DressPack against the robot upper arm Combined rotation of the wrist axes must be limited so that the DressPack is not wrapped...

Page 62: ...the part against pneumatic transformer guns stationary mounted Type HS DressPack for handling the part against electrical servo driven transformer guns stationary mounted Type Hse Spot welding applic...

Page 63: ...Material Handling Option 780 4 Axis 3 to axis 6 LeanID Internal routing Available DressPack configurations for Spot Welding The table below shows the different DressPack configurations available for S...

Page 64: ...ent for optimal hose cable lengths Internal Spot Welding and Material handling option 780 4 Partly internal routing through the upper arm Suitable for complex movements High demands for flexibility an...

Page 65: ...e circuit diagram and Product manual DressPack IRB 8700 B C A xx1500001714 Options Description Location Pos 864 1 798 3 FB7 CP CS CBUS Base A 798 3 CP CS CBUS Axis 3 B 780 3 780 4 CP CS CBUS WELD Axis...

Page 66: ...85 Description Pos R1 CP CS A R1 SP Spot Welding Servo gun or FB7 Resolver connection B R1 WELD 3x35mm2 Spot Welding C R1 PROC 1 Material Handling Spot Welding 1 2 M22x1 5 24 degree seal D R1 PROC 2 4...

Page 67: ...ge 85 Description Pos R2 CP CS A R2 ETHERNET M12 connector B R2 PROC 1 Material Handling 1 2 M22x1 5 24 degree seal C R2 PROC 2 4 Spot Welding 1 2 M22x1 5 24 degree seal R2 WELD 3x35mm2 Spot Welding D...

Page 68: ...min 1000 mm Signals are connected with a M12 connector The different main parts within the connector are described in the list below both with name and Harting article number for corresponding parts...

Page 69: ...er signals and power A R3 ETHERNET M12 connector EtherNet signals B R3 PROC 1 2 1 2 free end R3 PROC 3 4 3 8 free end Media hoses C R3 WELD 3x25mm2 Free end Spot Welding power D R3 FB7 M23 connector 1...

Page 70: ...for robot with DressPack 950 450 650 xx1500000772 Base to axis 3 Axis 3 to axis 6 option 798 3 780 4 70 Product specification IRB 8700 3HAC052852 001 Revision K Copyright 2021 ABB All rights reserved...

Page 71: ...500001713 Name Pos Incl 7 th axis drive for servo gun HSe Robot Cabinet IRC5 A DressPack Floor B DressPack Lower arm C For type H HS and HSe DressPack Upper arm D Robot Gripper E Pneumatic or servo co...

Page 72: ...per arm DressPack To be combined with option 859 X Requires selection of option 94 X Parallel and Ethernet com munication 455 8 The available alternatives and allowed combinations are shown in the sch...

Page 73: ...essPack will have different content The choice of routing will not affect the content See tables for signal content below Continues on next page Product specification IRB 8700 73 3HAC052852 001 Revisi...

Page 74: ...s in cabin et Type Customer Power CP 250 VAC 5 A rms i 0 75 mm2 2 2 2 2 Utility Power 250 VAC i 0 75 mm2 1 Protective earth Customer Signals CS 50 V DC 1 A rms 0 2 mm2 12 6x2 ii 12 Signals twisted pai...

Page 75: ...dditional to those described in Required general options for Type HS HSe on page75 servo drive options are required These standard options are described under other chapters and are also mentioned bel...

Page 76: ...ctor Type UT 06128SH The connector configurations are described in the circuit diagram The Harting connector is shown below The different main parts within the connector are showed both with name and...

Page 77: ...communication type to be stated Option 455 8 EtherNet Communication type to be stated Option778 1 Material Handling Option 798 3 DressPack Lower arm Routing type to be stated Option 780 3 4 DressPack...

Page 78: ...only for type HS Servo gun Option 907 1 First additional drive Option 785 5 Stationary gun Option 786 1 Connection to first drive other lengths available Option 635 3 Spot Servo Software option for se...

Page 79: ...servo motor connections within the DressPack for Type See option 785 1 Robot gun must also to be chosen See Robot Gun for details Option description Description Type Option Floor cables and connectio...

Page 80: ...ion 859 X Option 455 8 Parallel and Ethernet commu nication Application Interface connected to Option 16 1 Cabinet Spot Welding Cable length Ethernet communication DressPack Upper arm Lower arm Option...

Page 81: ...1 Robot gun the DressPack will have different content The choice of routing will not affect the content See tables for signal content below Continues on next page Product specification IRB 8700 81 3HA...

Page 82: ...0 2 mm2 8 4x2 8 Signals twisted pair and separate shielded Customer bus Ethernet Ethernet CAT 5e 100 Mbit i 0 4 mm2 4 4 Bus signals Servo motor signals 600 VAC 12 A rms 1 5 mm2 3 At drive Servo motor...

Page 83: ...itional to those described in Required general options for Type Se on page 83 servo drive options are required These standard options are described under other chapters and are also mentioned below in...

Page 84: ...ernal routing DressPack Upper arm General options Option 716 1 1 pc Digital 24 VDC I O 16 inputs 16 outputs Option 727 1 24V 8 Amps power supply Option 635 1 Spot only for type S Servo gun type Se Opt...

Page 85: ...erface descriptions for DressPack on page 65 Below is an example of how a connector kit and its parts can look like xx1300000223 Continues on next page Product specification IRB 8700 85 3HAC052852 001...

Page 86: ...M 40 1 pcs Hood Foundry Harting Shell size 16 1 pcs Hinged frame Harting Type HD 25 pin 2 pcs Multicontact female Harting Type DD 12 pin 1 pcs Multicontact female Harting Type EE 8 pin 1 pcs Multicont...

Page 87: ...mer The kit contains Connector with UTOW 1 pcs Multiple connector pin 8 pin 1 pcs Adaptor for 0 13 0 25 mm2 8 pcs Pin Assembly Accessories to complete connector Assembly instruction Product specificat...

Page 88: ...UTOW71626PH05 Shell size 16 1 pcs UTOW Pin connector 26p bulkhead RM18W3K 0 21 0 93 mm2 26 pcs Pin CBUS UTOW71210PH05 Shell size 12 1 pcs UTOW Pin connector 10p bulkhead RM18W3K 0 21 0 93 mm2 10 pcs P...

Page 89: ...ctor with CP CS UTOW71626PH05 Shell size 16 1 pcs UTOW Pin connector 26p bulkhead RM81W3K 0 21 0 93 mm2 26 pcs Pin CBUS UTOW71210PH05 Shell size 12 1 pcs UTOW Pin connector 10p bulkhead RM18W3K 0 21 0...

Page 90: ...been cut to required length The kit contains 4 Hose fittings Parker Pushlock 2 x M22x1 5 and 2x 3 8 M16x1 5 1 Multi contact connector Female type including 1 pc Welding connector 3x25 mm2 Diameter 24...

Page 91: ...ections The same option numbers are used here as in the specification form The variants and options related to the robot controller are described in the product specification for the controller Produc...

Page 92: ...to site travel expenses are not covered The Extended Warranty period always starts on the day of warranty expiration Warranty Conditions apply as defined in the Terms Conditions Note This description...

Page 93: ...6 months postponed start of standard war ranty starting from factory shipment date Note that no claims will be accepted for warranties that occurred be fore the end of stock warranty Standard warrant...

Page 94: ...ded Labels for synchron ization markings 804 1 See Figure for Synchronize labels Axis 1 6 i Its recommended to remove the fork lift devices after use Synchronization labels The option contains labels...

Page 95: ...s the same protection Description Type Option For extra protection of cables Foundry Plus Cable Guard 908 1 Requires option 287 3 Foundry Plus Resolver connection axis 7 Note Description Option Used t...

Page 96: ...7 5 or 15 graduation between 22 5 and 135 in both directions Description Type Option Two stops which allow the working range to be restricted in increments of 15o Axis 1 15 degrees 29 1 A B xx1400002...

Page 97: ...working range shall be limited through the option SafeMove A risk analysis must be done to ensure that no risks remain when using option Extended work range to limit the working range and before remov...

Page 98: ...cable length Lengths Option 7 m 210 2 15 m 210 3 22 m 210 4 30 m 210 5 98 Product specification IRB 8700 3HAC052852 001 Revision K Copyright 2021 ABB All rights reserved 3 Specification of variants a...

Page 99: ...supplied For inform ation about the limited number of signals available see Type H Cabinet 16 1 Communication Description Type Option Includes CP customer signals and PROFINET or Ethernet IP for proc...

Page 100: ...gth for Parallel Ethernet for connection to cabinet Description Lengths Option 7 m 94 1 859 1 15 m 94 2 859 2 22 m 859 3 30 m 94 4 859 4 100 Product specification IRB 8700 3HAC052852 001 Revision K Co...

Page 101: ...tion Material Handling Spot Welding Routing from base to axis 3 798 3 DressPack upper arm Note Description Option Requires option 778 1 and option 798 3 External routing from axis 3 to axis 6 780 3 Re...

Page 102: ...base Sockets for bus communication are included R1 CP CS PROC1 459 1 For the 7 axis connector on the manipulator base R3 FB7 453 1 For the Customer Power Customer Signal connector and one Process con...

Page 103: ...tion to first drive Following information specifies the cable length for Connection to first drive For further information see Servo gun on page 54 Lengths Option 7 m 786 1 15 m 786 2 22 m 786 3 30 m...

Page 104: ...rced air cooling 788 1 Process DressPack on page 99 Earth fault protection unit 789 1 Process DressPack on page 99 Contactor for weld power 790 1 Weld Timer capacity Description Type Option Process Dr...

Page 105: ...detail including service and safety instructions Tip All documents can be found via myABB Business Portal www abb com myABB Product specification IRB 8700 105 3HAC052852 001 Revision K Copyright 2021...

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Page 107: ...software and software options for robot and PC For more information see Product specification Controller IRC5 and Product specification Controller software IRC5 Robot peripherals Track Motion Motor Un...

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Page 109: ...ded working range 97 F fine calibration 27 I instructions 105 M manuals 105 O option Extended working range 97 options 91 P product standards 15 S safety standards 15 securing the robot to foundation...

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Page 112: ...e 47 22 87 2000 ABB Engineering Shanghai Ltd Robotics Discrete Automation No 4528 Kangxin Highway PuDong District SHANGHAI 201319 China Telephone 86 21 6105 6666 ABB Inc Robotics Discrete Automation 1...

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