ABB Fronius TPS 320i Applications Manual Download

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ROBOTICS

Application manual

Fronius TPS 320i/400i/500i/600i with
RI-FB inside/i interface

Summary of Contents for Fronius TPS 320i

Page 1: ...ROBOTICS Application manual Fronius TPS 320i 400i 500i 600i with RI FB inside i interface ...

Page 2: ...Trace back information Workspace Main version a397 Checked in 2021 04 01 Skribenta version 5 4 005 ...

Page 3: ...ation manual Fronius TPS 320i 400i 500i 600i with RI FB inside i interface 21A Document ID 3HAC065012 001 Revision C Copyright 2004 2021 ABB All rights reserved Specifications subject to change without notice ...

Page 4: ...ty by ABB for losses damage to persons or property fitness for a specific purpose or the like In no event shall ABB be liable for incidental or consequential damages arising from use of this manual and products described herein This manual and parts thereof must not be reproduced or copied without ABB s written permission Keep for future reference Additional copies of this manual may be obtained f...

Page 5: ... to edit welddata using the PartData concept 63 5 The Fronius TPS i RobotStudio Add In 63 5 1 Introduction 64 5 2 Overview of the Fronius TPS i Add In 69 6 Customize widget screen 73 7 Fronius EtherNet IP configuration 74 7 1 Installation 75 7 2 Fronius power supply settings 75 7 2 1 Changing the Fronius power supply network settings 77 7 2 2 Changing the network settings for IRC5 controller commu...

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Page 7: ...3HAC050988 001 Application manual Arc and Arc Sensor 3HAC050917 001 Technical reference manual RAPID Instructions Functions and Data types 3HAC050948 001 Technical reference manual System parameters 42 0426 0114 EN Fronius Operating Instructions TPS 320i 400i 500i 600i Revisions Description Revision First revision A Released with RobotWare 6 11 New information regarding simulated PROFINET device i...

Page 8: ... with the safety information in the product manuals for the robot The integrator of the robot system is responsible for the safety of the robot system 8 Application manual Fronius TPS 320i 400i 500i 600i with RI FB inside i interface 3HAC065012 001 Revision C Copyright 2004 2021 ABB All rights reserved Safety ...

Page 9: ...lse synergic welding MIG MAG pulse synergic welding is a pulsed arc process with controlled material transfer In the base current phase the energy supply is reduced to such an extent that the arc is only just stable and the surface of the workpiece is preheated In the pulsing current phase a precise current pulse ensures the targeted detachment of a droplet of welding material This principle guara...

Page 10: ...ed for the LSC Advanced process The TPS 400i LSC ADV accelerates the reduction in current and improves the LSC properties The LSC Advanced process is predominantly used when the welding circuit inductivity is higher Summary of SynchroPulse welding SynchroPulse is available for all processes standard pulsed LSC PMC Due to the cyclical change of welding power between two operating points SynchroPuls...

Page 11: ...ted with this interface If you have more than one welder connected per robot you must use the Arc Sub option Standard I O Welder Tuning of weld speed and weld parameters is no longer supported by RobotWare Arc GUI Note The Fronius TPS i web browser interface is a licensed option from Fronius To be able to connect to the Fronius TPSi Welder via the web browser interface in the RobotStudio Add in th...

Page 12: ...itor Graphical application for manual functions such as Process blocking Wire feed Forward Backward Purge gas Graphical widget displaying run time data 12 Application manual Fronius TPS 320i 400i 500i 600i with RI FB inside i interface 3HAC065012 001 Revision C Copyright 2004 2021 ABB All rights reserved 2 Installation 2 1 Prerequisites Continued ...

Page 13: ...s interface and not through the LAN port of the welder A switch must be added if the system is a MultiMove system or if the LAN port is connected to a remote system such as the Fronius WeldCube documentation and data analysis tool It is recommended that switches used in the I O network support Quality of Service QoS I O devices mark their packets with a priority value The priority value is used in...

Page 14: ...welding equipment LAN 2 can only be used as a private network to the IRC5 controller xx1900002386 Connecting to the IRC5 controller Connect an Ethernet cable between the robot controller LAN2 port and the TPS i welder Ethernet port The following illustration shows an overview of the computer unit xx1900002385 LAN2 X4 Continues on next page 14 Application manual Fronius TPS 320i 400i 500i 600i with...

Page 15: ...2 IP address on welder The IP address of the welder can be changed on the front panel with the following steps 1 Go to Defaults System and select Network settings xx1900002383 Continues on next page Application manual Fronius TPS 320i 400i 500i 600i with RI FB inside i interface 15 3HAC065012 001 Revision C Copyright 2004 2021 ABB All rights reserved 2 Installation 2 2 Hardware setup Continued ...

Page 16: ...k parameters are greyed out and cannot be adjusted In order to change the IP address DHCP must be disabled xx1900002384 16 Application manual Fronius TPS 320i 400i 500i 600i with RI FB inside i interface 3HAC065012 001 Revision C Copyright 2004 2021 ABB All rights reserved 2 Installation 2 2 Hardware setup Continued ...

Page 17: ...uring the installation the Robot system and is copied to the HOME folder of the system The latest version of the Fronius TPSi GSDML file is copied to the HOME GSDML folder on the system The default IP addresses for the welders are IP address Welder 192 168 0 2 T_ROB1 192 168 0 3 T_ROB2 192 168 0 4 T_ROB3 192 168 0 5 T_ROB4 The IP address can be changed from the I O Configurator xx2100000509 Applic...

Page 18: ...kage xx1900002395 2 As the TPS i package is an add in RW Add In loaded Welder must be selected in the Drive Module section Option tab for each associated welding robot xx1900002396 3 Select the Install Power Supply option for each welding robot and select the fieldbus If the system has the SmarTac option you can select Include Continues on next page 18 Application manual Fronius TPS 320i 400i 500i...

Page 19: ...ion xx1900002397 4 Apply your settings and download the system to the controller Application manual Fronius TPS 320i 400i 500i 600i with RI FB inside i interface 19 3HAC065012 001 Revision C Copyright 2004 2021 ABB All rights reserved 2 Installation 2 3 2 Fronius TPS i package Continued ...

Page 20: ...ype Parameter The name of the Fronius Equipment Properties string Name The name of the Equipment Standard IO to use string Use Equipment Standard IO The name of the Equipment Standard IO to use string Use Fronius Equip ment IO The mode of the welder The following modes are available Job mode Program mode Job mode with correction Default value Job mode string Mode Specifies if ignition data specifi...

Page 21: ...the seam data parameters heat_time or heat_distance TRUE means that heat_time is used and visible in the seamdata FALSE means that heat_distance and heat_speed is used and visible in the seam data bool Heat defined as time Default value FALSE Enables masking of cool_time component in seamdata Default value FALSE bool Cool time on Specifies whether a crater fill is to be used in the final phase Thi...

Page 22: ...nted num Widget Screen This is the start signal for the robot to start motion after the arc is stable The default value is Robot motion release signal This signal is high after the start current is executed until gas post flow string Start motion Possible selections are Robot motion release Arc stable Current flow Main current flow The IP address of the welder s service port This is used in conjun...

Page 23: ...gnaldo Supervision Gas DO Digital output signal for indication of wire feed errors A high signal means that an error has oc curred signaldo Supervision Wirestick DO Digital output signal for indication of HeartBeat lost from the Welder A high signal means that the communication between the Robot and Welder is lost It can be used to inform an external PLC that welder communication is lost signaldo ...

Page 24: ...etting is Metric How to change the unit settings Metric units are the default setting Unit settings are displayed at three different places At the bottom of the Fronius TPSi RS Add in xx1900002387 In the Process Configuration xx1900002388 Continues on next page 24 Application manual Fronius TPS 320i 400i 500i 600i with RI FB inside i interface 3HAC065012 001 Revision C Copyright 2004 2021 ABB All ...

Page 25: ...nge it on all these places Example Change from Metric to Imperial units xx1900002391 Continues on next page Application manual Fronius TPS 320i 400i 500i 600i with RI FB inside i interface 25 3HAC065012 001 Revision C Copyright 2004 2021 ABB All rights reserved 2 Installation 2 3 4 Units Continued ...

Page 26: ...erred to the controller from the RobotStudio Add in The reason for that is that the RAPID file which is created during the WeldMode search is stored with unit information xx1900002394 26 Application manual Fronius TPS 320i 400i 500i 600i with RI FB inside i interface 3HAC065012 001 Revision C Copyright 2004 2021 ABB All rights reserved 2 Installation 2 3 4 Units Continued ...

Page 27: ...nd use the Fronius weld editor to edit tune the data 8 Run the program and watch the run time data in the weld info widget Data editor workflow The Use weld phase mode checkbox is global If it is checked in one tab it will be checked on the other tabs as well It should be used if the weld tab jobs synergic lines are wanted for the other tabs Application manual Fronius TPS 320i 400i 500i 600i with ...

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Page 29: ...he FlexPendant rather than the power supply Program mode The welding parameters except for pre flow post flow and purge time are stored and set in the power supply using jobs The job number is set in the Weld Data editor In addition the Job Name is displayed on the FlexPendant Job mode with correction In this mode it is also possible to adjust the following parameters Power Wirefeed speed can be a...

Page 30: ...ant xx1900002399 Continues on next page 30 Application manual Fronius TPS 320i 400i 500i 600i with RI FB inside i interface 3HAC065012 001 Revision C Copyright 2004 2021 ABB All rights reserved 3 Fronius interface modes 3 1 Overview Continued ...

Page 31: ... RobotStudio xx1900002398 Application manual Fronius TPS 320i 400i 500i 600i with RI FB inside i interface 31 3HAC065012 001 Revision C Copyright 2004 2021 ABB All rights reserved 3 Fronius interface modes 3 1 Overview Continued ...

Page 32: ... Job This can be done either via the Welder display or via the Web interface Job mode with correction limits via the welder display xx1900002402 xx1900002403 Continues on next page 32 Application manual Fronius TPS 320i 400i 500i 600i with RI FB inside i interface 3HAC065012 001 Revision C Copyright 2004 2021 ABB All rights reserved 3 Fronius interface modes 3 2 Setting up limits in job mode with ...

Page 33: ...e xx1900002400 Application manual Fronius TPS 320i 400i 500i 600i with RI FB inside i interface 33 3HAC065012 001 Revision C Copyright 2004 2021 ABB All rights reserved 3 Fronius interface modes 3 2 Setting up limits in job mode with correction Continued ...

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Page 35: ...g a synergic line or a job in the Weld data editor there is more information available than just the Synergic Line number or Job number Widget screens The default Fronius TPS i installation contains a weld status widget It is placed on widget page 1 The widget displays the following useful information Program Pointer Seam name Current Arc instruction data E g 1 p22 sm2 wdWeave11 wv1 1 Arc instruct...

Page 36: ...orner of the widget Job mode xx1900002423 Program mode xx1900002424 Continues on next page 36 Application manual Fronius TPS 320i 400i 500i 600i with RI FB inside i interface 3HAC065012 001 Revision C Copyright 2004 2021 ABB All rights reserved 4 Weld editor interface 4 1 Introduction Continued ...

Page 37: ...e weld editor widget xx1900002425 3 Tap Production Screen to close the window and return to the previous window 4 Tap Refresh to refresh and show the updated values Application manual Fronius TPS 320i 400i 500i 600i with RI FB inside i interface 37 3HAC065012 001 Revision C Copyright 2004 2021 ABB All rights reserved 4 Weld editor interface 4 1 Introduction Continued ...

Page 38: ...hase Mode off on and then off again xx1900002406 Description Button The blue refresh button is used to return to the Weld Phase tab Refresh The green check button is used to confirm any changes made Confirm The red cancel button is used to cancel any changes made and return to the previous values Cancel Description Parameter The delay in seconds from the time the arc is considered stable at igniti...

Page 39: ...MIG MAG PMC and MIG MAG LSC welding processes Wire Feed Speed This parameter represents the arc length when welding in syn ergic mode the range is 10 to 10 The values apply to the MIG MAG standard synergic MIG MAG pulse synergic MIG MAG PMC and MIG MAG LSC welding processes Arc Length Correction 10 shorter arc 0 value from line 10 longer arc The actual value range in Volts is also shown as Actual ...

Page 40: ...during ignition phase manually Use Weld Phase Mode Selected Use the parameters from the Weld tab This is the default mode Mode defines the shape and characteristics of the weld The characteristics of a mode generally implement the process Standard Pulse LSC PMC and CMT Synergic Line The information displayed in the Synergic Line is SynergicLine number Wiresize GasType Material Pro cessType This is...

Page 41: ...rrection 0 value from line 10 pulse dynamic correction Weld parameters Tap the Weld tab to view or modify weld phase parameters Note The weld phase parameters can only be modified in manual mode xx1900002407 Description Button The blue refresh button is used to return to the Weld Phase tab Refresh The green check button is used to confirm any changes made Confirm The red cancel button is used to c...

Page 42: ...The range is 10 to 10 The values apply to the MIG MAG standard synergic MIG MAG pulse synergic MIG MAG PMC and MIG MAG LSC welding processes Pulse Dynamic Corr 10 pulse dynamic correction 0 value from line 10 pulse dynamic correction Synergic lines support different kind of corrections depending on the selected process As for the PMC process the Arc Length Stabilizer can be set if supported by the...

Page 43: ...mm The time in seconds for purging with protective gas after the end of the process Post Flow Not selected Select weld parameters during ignition phase manually Use Weld Phase Selected Use the parameters from the Weld tab This is the default mode Mode defines the shape and characteristics of the weld The characteristics of a mode generally implement the process Synergic Line Standard Pulse LSC PMC...

Page 44: ... synergic MIG MAG PMC and MIG MAG LSC welding processes Pulse Dynamic Corr 10 pulse dynamic correction 0 value from line 10 pulse dynamic correction Synergic lines support different kind of corrections depending on the selected process As for the PMC process the Arc Length Stabilizer can be set if supported by the synergic line The Arc Length Stabilizer will be dynamically shown within the editor ...

Page 45: ...l mode Tip To copy the current weld phase mode settings toggle Use Weld Phase Mode off on and then off again xx1900002410 Description Button The blue refresh button is used to return to the Weld Phase tab Refresh The green check button is used to confirm any changes made Confirm The red cancel button is used to cancel any changes made and return to the previous values Cancel Continues on next page...

Page 46: ... the parameters from the Weld tab This is the default mode The job schedule that should be selected within the welder Job number The information displayed in the Job number is Job number Job name The process type that is active for the selected job ProcessType Available process types are MIG MAG Pulse Synergic MIG MAG Standard Synergic MIG MAG PMC MIG MAG LSC MIG MAG Standard Manual Electrode TIG ...

Page 47: ...ase Heat Speed Not selected Select weld parameters during ignition phase manually Use Weld Phase Selected Use the parameters from the Weld tab This is the default mode The job schedule that should be selected within the welder Job number The information displayed in the Job number is Job number Job name The process type that is active for the selected job ProcessType Available process types are MI...

Page 48: ...he TCP of the welding torch during the weld in struction Weld speed The job schedule that should be selected within the welder Job number The information displayed in the Job number is Job number Job name The process type that is active for the selected job ProcessType Available process types are MIG MAG Pulse Synergic MIG MAG Standard Synergic MIG MAG PMC MIG MAG LSC MIG MAG Standard Manual Elect...

Page 49: ...conds during which the process is stopped al lowing the weld to cool before other end activities such as crater fill and burn back take place Cool Time The crater filling time in seconds at the end phase of the weld Fill Time The values apply to the MIG MAG standard synergic MIG MAG pulse synergic MIG MAG PMC and MIG MAG LSC welding processes Burn Back Wire Retract correction The value can be appl...

Page 50: ...layed in the Job number is Job number Job name The process type that is active for the selected job ProcessType Available process types are MIG MAG Pulse Synergic MIG MAG Standard Synergic MIG MAG PMC MIG MAG LSC MIG MAG Standard Manual Electrode TIG 50 Application manual Fronius TPS 320i 400i 500i 600i with RI FB inside i interface 3HAC065012 001 Revision C Copyright 2004 2021 ABB All rights rese...

Page 51: ...hase Mode off on and then off again xx1900002414 Description Button The blue refresh button is used to return to the Weld Phase tab Refresh The green check button is used to confirm any changes made Confirm The red cancel button is used to cancel any changes made and return to the previous values Cancel Description Parameter The delay in seconds from the time the arc is considered stable at igniti...

Page 52: ...ob number The information displayed in the Job number is Job number Job name This is the wire feed speed Power In this mode the wire feed speed can be adjusted in the range of 20 in 1 incre ments Wire Feed Speed This parameter represents the arc length Voltage Arc Length Correction In this mode the Arc Length Correction can be adjusted in the range of 10 steps in 0 1 increments Heat parameters Tap...

Page 53: ...nition phase manually Use Weld Phase Mode Selected Use the parameters from the Weld tab This is the default mode The job schedule that should be selected within the welder Job number The information displayed in the Job number is Job number Job name This is the wire feed speed Power In this mode the wire feed speed can be adjusted in the range of 20 in 1 incre ments Wire Feed Speed This parameter ...

Page 54: ...eld speed The job schedule that should be selected within the welder Job number The information displayed in the Job number is Job number Job name This is the wire feed speed Power In this mode the wire feed speed can be adjusted in the range of 20 in 1 incre ments Wire Feed Speed This parameter represents the arc length Voltage Arc Length Correction In this mode the Arc Length Correction can be a...

Page 55: ...ring which the process is stopped al lowing the weld to cool before other end activities such as crater fill and burn back take place Cool Time The crater filling time in seconds at the end phase of the weld Fill Time The values apply to the MIG MAG standard synergic MIG MAG pulse synergic MIG MAG PMC and MIG MAG LSC welding processes Burn Back Wire Retract correction The value can be applied betw...

Page 56: ... wire feed speed Power In this mode the wire feed speed can be adjusted in the range of 20 in 1 incre ments Wire Feed Speed This parameter represents the arc length Voltage Arc Length Correction In this mode the Arc Length Correction can be adjusted in the range of 10 steps in 0 1 increments 56 Application manual Fronius TPS 320i 400i 500i 600i with RI FB inside i interface 3HAC065012 001 Revision...

Page 57: ...ne Parameters that can be tuned in Program mode Weld Speed Wirefeed speed ArcLength Correction Pulse Dynamic Correction ArcLength Stabilizer Parameters that can be tuned in Job mode Weld Speed Parameters that can be tuned in Job mode with correction Weld Speed Wirefeed speed 20 ArcLength Correction 10 steps Application manual Fronius TPS 320i 400i 500i 600i with RI FB inside i interface 57 3HAC065...

Page 58: ...uction Manager 3HAC052855 001 Note The optional argument SeamName must be used on ArcLStart to be able to show the seam in the editor Example Here is an example how the welddata can be changed without the RAPID data editor or moving the program pointer around The example consists of 3 parts which are configured in Production Manager xx1900002416 Continues on next page 58 Application manual Fronius...

Page 59: ...rt the TPS i application and press the start button xx1900002418 Continues on next page Application manual Fronius TPS 320i 400i 500i 600i with RI FB inside i interface 59 3HAC065012 001 Revision C Copyright 2004 2021 ABB All rights reserved 4 Weld editor interface 4 6 How to edit welddata using the PartData concept Continued ...

Page 60: ..._2_Pth_1_Weld_1 The used seamdata welddata is shown in the header Here it is sm2 wd2 xx1900002420 Continues on next page 60 Application manual Fronius TPS 320i 400i 500i 600i with RI FB inside i interface 3HAC065012 001 Revision C Copyright 2004 2021 ABB All rights reserved 4 Weld editor interface 4 6 How to edit welddata using the PartData concept Continued ...

Page 61: ...00002421 Note To update the editor with the value from the seam welddata you may have to press the blue Refresh button Application manual Fronius TPS 320i 400i 500i 600i with RI FB inside i interface 61 3HAC065012 001 Revision C Copyright 2004 2021 ABB All rights reserved 4 Weld editor interface 4 6 How to edit welddata using the PartData concept Continued ...

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Page 63: ...nius TPS i Add In The FroniusTPS i RobotStudio Add In does not require a RobotStudio license The add in will be automatically installed with the TPS i package which can be downloaded from the RobotApps View in RobotStudio The add in will be available in the Add Ins tab Application manual Fronius TPS 320i 400i 500i 600i with RI FB inside i interface 63 3HAC065012 001 Revision C Copyright 2004 2021 ...

Page 64: ...down menus The status of the controller is displayed in the status section The list can hold virtual controllers as well as real controllers xx1900002429 Welder section In the Welder section you can specify the IP Address of the welder service port Note The IP address can be stored in the system parameters for later use If the add in started the IP address is read from the parameter settings See S...

Page 65: ...ll weld modes in the welder Search Weld Modes Show Hide password Search weld modes Before the weld modes can be selected they need to be downloaded to a local folder Once they are downloaded different filters can be applied such as the different process types Standard Pulse LSC PMC and CMT In addition filters for Gas Type Wire Size Wire Type and Characteristic can be applied xx1900002431 Continues...

Page 66: ... This will start the search the weld modes based on the filters Search This will select all weld modes that have been found Select All This will delete all weld modes in the selection but the controller will not be updated if Auto Update Controller is not checked Update must be done by clicking Update Controller Clear all This will delete the selected weld modes on controller side but the controll...

Page 67: ...be shown in the RobotStudio output window PC In the PC section the Show local files button will show the locally stored files transferred to the PC These are the files that will be transferred to the controller xx1900002430 Continues on next page Application manual Fronius TPS 320i 400i 500i 600i with RI FB inside i interface 67 3HAC065012 001 Revision C Copyright 2004 2021 ABB All rights reserved...

Page 68: ...uld be downloaded The default path is the following C Users XXXXXXXX Documents RobotStudio FroniusTPSiUtility SynergicLines It is not recommended to change this path however it is possible to do so If the files are downloaded you must connect to a real controller and copy the with the Copy Files button This button will appear if the checkbox WelderConnecteToRC is unchecked Your files will then be ...

Page 69: ...OME ProdScr config in the systems HOME directory and restart Production Screen xx1900002438 The customizable widgets are placed on widget Page 2 and 3 Note Additional information on how to use and set up Production Screen can be found in Application manual Production Screen 3HAC050964 001 Continues on next page Application manual Fronius TPS 320i 400i 500i 600i with RI FB inside i interface 69 3HA...

Page 70: ...he TPS i is in teach mode the wire will not be bent if it touches the work piece xx1900002439 xx1900002440 Continues on next page 70 Application manual Fronius TPS 320i 400i 500i 600i with RI FB inside i interface 3HAC065012 001 Revision C Copyright 2004 2021 ABB All rights reserved 6 Customize widget screen Continued ...

Page 71: ...not activated ArcStatus widget The ArcStatus widget has a status LED to indicate active welding process Also the current seam name and segment is shown in the widget xx1900002437 Stop Process Widget The Stop Process widget can be used to stop the current welding process This is mainly used for testing and should not be used in real production The widget area on the FlexPendant The widget area is a...

Page 72: ...ed by tapping any cell in the widget area The widget can also be moved to a different page Tap and hold a widget to access the widget location view Tap the desired page in the widget page indicator Finally tap any cell in the widget area xx1900002435 xx1900002436 72 Application manual Fronius TPS 320i 400i 500i 600i with RI FB inside i interface 3HAC065012 001 Revision C Copyright 2004 2021 ABB Al...

Page 73: ...ommunication between the ABB IRC5 controller and the Fronius E IP power supply Continues on next page Application manual Fronius TPS 320i 400i 500i 600i with RI FB inside i interface 73 3HAC065012 001 Revision C Copyright 2004 2021 ABB All rights reserved 7 Fronius EtherNet IP configuration ...

Page 74: ...Studio version 6 07 or higher Hardware Required 1 Ethernet cable xx2100000466 Optional 1 Ethernet switch hub xx2100000468 2 Ethernet cables Software installation The Fronius TPSi RobotStudio Add In is available for free and can be downloaded from the RobotStudio Add Ins Tab Common tags RobotStudio Addin and install it 74 Application manual Fronius TPS 320i 400i 500i 600i with RI FB inside i interf...

Page 75: ...ts and then select the System tab Select Network settings xx2100000469 2 In the Network settings menu clear the DHCP check box to enable editing of the menu items xx2100000470 Continues on next page Application manual Fronius TPS 320i 400i 500i 600i with RI FB inside i interface 75 3HAC065012 001 Revision C Copyright 2004 2021 ABB All rights reserved 7 Fronius EtherNet IP configuration 7 2 1 Chang...

Page 76: ... the IP address to 192 168 125 65 4 Tap Store to save the new settings 76 Application manual Fronius TPS 320i 400i 500i 600i with RI FB inside i interface 3HAC065012 001 Revision C Copyright 2004 2021 ABB All rights reserved 7 Fronius EtherNet IP configuration 7 2 1 Changing the Fronius power supply network settings Continued ...

Page 77: ...ar enter the defined IP address for example 192 168 125 65 3 In the Fronius TPS i browser log on to the system using the default username admin and default password admin xx2100000471 4 In the Fronius web browser select tab RI FB INSIDE i Continues on next page Application manual Fronius TPS 320i 400i 500i 600i with RI FB inside i interface 77 3HAC065012 001 Revision C Copyright 2004 2021 ABB All ...

Page 78: ...d or use the default Factory settings in Fig 5 2 Select Restore factory settings and to use the default factory settings 78 Application manual Fronius TPS 320i 400i 500i 600i with RI FB inside i interface 3HAC065012 001 Revision C Copyright 2004 2021 ABB All rights reserved 7 Fronius EtherNet IP configuration 7 2 2 Changing the network settings for IRC5 controller communication Continued ...

Page 79: ... In the Controller window expand Configuration and select I O System 3 In the Configuration I O System window select EtherNet IP Device and select the the Fronius power supply to be configured xx2100000474 Continues on next page Application manual Fronius TPS 320i 400i 500i 600i with RI FB inside i interface 79 3HAC065012 001 Revision C Copyright 2004 2021 ABB All rights reserved 7 Fronius EtherNe...

Page 80: ...and select OK xx2100000475 Continues on next page 80 Application manual Fronius TPS 320i 400i 500i 600i with RI FB inside i interface 3HAC065012 001 Revision C Copyright 2004 2021 ABB All rights reserved 7 Fronius EtherNet IP configuration 7 3 1 Changing the IRC5 communication settings Continued ...

Page 81: ...00000476 6 Restart the controller system Application manual Fronius TPS 320i 400i 500i 600i with RI FB inside i interface 81 3HAC065012 001 Revision C Copyright 2004 2021 ABB All rights reserved 7 Fronius EtherNet IP configuration 7 3 1 Changing the IRC5 communication settings Continued ...

Page 82: ...he X4 Lan 2 to an Ethernet switch see Hardware on page 74 3 Connect the Fronius Ethernet IP and service port to the Ethernet switch hub 4 Open the Fronius add in from RobotStudio 5 From the add in you can access the web browser and update the synergic lines see Adding or removing synergic lines from RobotStudio on page 83 82 Application manual Fronius TPS 320i 400i 500i 600i with RI FB inside i in...

Page 83: ... in RobotStudio 1 In the Add Ins window open the Fronius Add in window Continues on next page Application manual Fronius TPS 320i 400i 500i 600i with RI FB inside i interface 83 3HAC065012 001 Revision C Copyright 2004 2021 ABB All rights reserved 7 Fronius EtherNet IP configuration 7 3 3 Adding or removing synergic lines from RobotStudio ...

Page 84: ...h The search results are displayed in the window The synergic lines can be cleared Clear All on the right hand window or kept as they are 6 Transfer desired Synergic lines from the left hand window over to the right hand window as needed and then click OK 7 In the Fronius Add in window select Update Controller and then select View Weld Modes to make sure changes were applied 84 Application manual ...

Page 85: ...manuals referred to 7 R references 7 S safety 8 system integrator requirements 8 Application manual Fronius TPS 320i 400i 500i 600i with RI FB inside i interface 85 3HAC065012 001 Revision C Copyright 2004 2021 ABB All rights reserved Index ...

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Page 88: ... 47 22 87 2000 ABB Engineering Shanghai Ltd Robotics Discrete Automation No 4528 Kangxin Highway PuDong District SHANGHAI 201319 China Telephone 86 21 6105 6666 ABB Inc Robotics Discrete Automation 1250 Brown Road Auburn Hills MI 48326 USA Telephone 1 248 391 9000 abb com robotics 3HAC065012 001 Rev C en Copyright 2004 2021 ABB All rights reserved Specifications subject to change without notice ...

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