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ABB Drives

User’s Manual
Digital I/O Extension
FIO-01

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Summary of Contents for FIO-01

Page 1: ...ABB Drives User s Manual Digital I O Extension FIO 01 ...

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Page 3: ...Digital I O Extension FIO 01 User s Manual 3AFE68784921 Rev D EN EFFECTIVE 2010 08 10 2010 ABB Oy All Rights Reserved ...

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Page 5: ...hould be carried out by qualified electricians only The drive and adjoining equipment must be properly earthed Do not attempt any work on a powered drive After switching off the mains always allow the intermediate circuit capacitors to discharge for 5 minutes before working on the frequency converter the motor or the motor cable It is good practice to check with a voltage indicating instrument tha...

Page 6: ...Safety instructions 6 ...

Page 7: ...ience 9 Before you start 9 What this manual contains 9 Product and service inquiries 10 Product training 10 Providing feedback on ABB Drives manuals 10 Overview 11 Overview 11 The FIO 01 Digital I O Extension module 11 Installation 13 Mounting 13 Terminal designations 14 Wiring 15 Programming 16 Fault tracing 17 Diagnostic LED 17 Technical data 19 ...

Page 8: ...Table of Contents 8 ...

Page 9: ...rcuits to the inputs and outputs of the drive are switched off In addition to conventional installation tools have the drive manuals available during the installation as they contain important information not included in this manual The drive manuals are referred to at various points of this document What this manual contains This manual contains information on the wiring configuration and use of ...

Page 10: ...pport and service contacts can be found by navigating to www abb com drives and selecting Sales Support and Service network Product training For information on ABB product training navigate to www abb com drives and select Training courses Providing feedback on ABB Drives manuals Your comments on our manuals are welcome Go to www abb com drives and select Document Library Manuals feedback form LV ...

Page 11: ...ral purpose digital input output extension It offers 4 bidirectional digital inputs outputs and 2 electromechanical relays FIO 01 layout STATUS RO1NO RO1COM RO1NC X65 X64 COM DIO4 RO2NO RO2COM RO2NC X66 X63 COM DIO3 X62 COM DIO2 X61 COM DIO1 3 2 1 3 2 1 2 1 2 1 2 1 2 1 CHASSIS DIGITAL IO EXTENSION FIO 01 Diagnostic LED Electromechanical relays digital I O Fixing screw ...

Page 12: ...e following figure describes the different isolation areas of the module The fixing screw connects the chassis to ground X66 X201 CHASSIS Electromechanical relays Digital I O Fixing screw Connection to the drive X65 X61 X62 X63 X64 ...

Page 13: ...outputs of the drive The FIO 01 is to be inserted into the option slot of the drive The module is held in place with plastic retaining clips and one screw On installation of the module the signal and power connection to the drive is automatically made through a 20 pin connector Mounting procedure Insert the module carefully into the option slot until the retaining clips lock the module into positi...

Page 14: ...s made by parameter See the drive firmware manual for more information COM Ground reference on option board 1 DIO1 2 COM X62 1 DIO2 2 COM X63 1 DIO3 2 COM X64 1 DIO4 2 COM Marking Description X65 ROxNO Relay normally open COM Common ROxNC Relay normally connected 1 RO1NO Relay 1 2 RO1COM 3 RO1NC X66 1 RO2NO Relay 2 2 RO2COM 3 RO2NC ...

Page 15: ...ve Hardware Manual for more information Digital I O description Note Do not route signal cables parallel to power cables Tightening torque is 0 3 N m 2 7 lbf in for the digital I O plugs and 0 5 N m 4 4 lbf in for the relay plugs Push pull Open collector Sinking Open emitter Sourcing VCC Digital I O power supply voltage RL Load at output channel RL2 24 V RL1 VCC DIOx COM RL VCC DIOx 24V COM RL VCC...

Page 16: ...llation 16 Programming The communication between the module and the drive is activated by a drive parameter See the drive Firmware Manual Note The new settings take effect only when the module is powered up ...

Page 17: ...c LED If the green LED is unlit the digital output is short circuited Colour Description STATUS LED Green OK Orange Not initialized or communication fault to control unit Red Power fault not initialized or communication fault to control unit ...

Page 18: ...Fault tracing 18 ...

Page 19: ...in its Hardware Manual are in effect Connectors 20 pin socket 3 5 mm pitch header with 2 poles total of 4 connectors 5 0 mm pitch header with 3 poles in two connectors STATUS RO1NO RO1COM RO1NC X65 X64 COM DIO4 RO2NO RO2COM RO2NC X66 X63 COM DIO3 X62 COM DIO2 X61 COM DIO1 3 2 1 3 2 1 2 1 2 1 2 1 2 1 CHASSIS DIGITAL IO EXTENSION FIO 01 63 mm 106 mm 23 mm 32 mm 1 26 in 2 48 in 0 91 in 4 17 in ...

Page 20: ...ccording to standard IEC 61131 2 Input impedance 2 kOhms If more than two digital outputs are used current source is 25 mA Otherwise current source is 50 mA Current sink is 500 mA Outputs are short circuit proof Galvanic isolation as one group Relays 240 VAC 2 A resistive load 30 VDC 5 A resistive load Varistors for inductive load protection Reinforced isolation between channels and channel and gr...

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Page 22: ...1 Internet www abb com drives ABB Inc Automation Technologies Drives Motors 16250 West Glendale Drive New Berlin WI 53151 USA Telephone 262 785 3200 1 800 HELP 365 Telefax 262 780 5135 ABB Beijing Drive Systems Co Ltd No 1 Block D A 10 Jiuxianqiao Beilu Chaoyang District Beijing P R China 100015 Telephone 86 10 5821 7788 Fax 86 10 5821 7618 ...

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