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ZUWA Impeller Pumps 

 

 
 

 

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10. Troubleshooting 

Fault Possible 

cause 

Remedy 

Intake line is not leaktight   

Seal connection or line 

Impeller worn or damaged  

Replace impeller 

Suction line or foot valve is 
blocked 

Clean suction line or foot 
valve 

Pump does not take in 
liquid 

Pressure line closed or 
blocked 

Open fittings on the pressure 
side or clean pressure line 

Pump does not build up 
pressure 

Impeller or lateral discs are 
worn 

Replace impeller or lateral 
discs 

Liquid escapes from the 
pump 

Shaft gasket or O-ring is 
missing or defective 

Check whether part is in place 
and insert or replace defective 
component 

Impeller blocked 

Fill pump with the medium to 
be pumped 

Impeller clogged up or 
macerated 
 

Use an impeller appropriate to 
the medium 

Pump does not start 

Motor defective 

Have motor checked by 
specialist personnel and have 
repaired if necessary 

 

11.  Environmentally friendly disposal 

Dispose of pumps according to locally applicable regulations. 

 

 

Plastic parts can be contaminated by toxic pumped media, to the extent that 
cleaning is no longer an adequate solution. 

 

 

Warning 

Danger of poisoning and environmental damage due to hazardous 
pumped media 

Collect escaping pumped media and dispose of according to the 
locally applicable regulations. 

Neutralise residues from the pumped media. 

 

Summary of Contents for COMBISTAR 2000-A

Page 1: ...UNISTAR COMBISTAR NIROSTAR Operating Instructions Flexible Impeller Pumps Zumpe GmbH Pumps and Sprayers...

Page 2: ...ZUWA Impeller Pumps 2...

Page 3: ...lectrical connection 10 5 3 1 Series 2000 A and 2000 B 10 5 3 2 Series 2001 A and 2001 B 11 6 Commissioning 12 7 Storage 13 8 Maintenance 14 8 1 Routine inspection 14 8 2 Disassembling the pump 14 8 2...

Page 4: ...ifications have been applied EN 292 1 91 Safety of Machinery EN 292 2 A1 95 Safety of Machinery EN 294 92 Safety of Machinery EN 61000 6 1 Electromagnetic Compatibility EN 61000 6 3 Electromagnetic Co...

Page 5: ...ISTAR 2001 A COMBISTAR 2000 B COMBISTAR 2001 B NIROSTAR 2000 A NIROSTAR 2001 A NIROSTAR 2000 B NIROSTAR 2001 B 2 1 Further applicable documents Parts list with exploded drawings Dimensions 2 2 Legend...

Page 6: ...pump material Do not pump any liquids containing particles of diameter greater than 2 mm Do not use pumps under water Do not allow pumps to run without liquid for longer than one minute Only use genui...

Page 7: ...AR 2000 B NIROSTAR 2001 B Max flow rate in L min 30 30 60 60 30 30 60 60 30 30 60 60 Max pressure 4 bar Connections In Out inches and nominal width in mm 19 19 1 20 1 20 19 19 1 20 1 20 19 19 1 20 1 2...

Page 8: ...e bearing with V belt drive 02 hydraulic drive 14 DC 12 V 24 DC 24 V 34 DC 48 V 63 electr motor 230 V with special shaft 64 electr motor 230 V with standard shaft 73 electr motor 400 V with special sh...

Page 9: ...le tearproof durable FKM or FPM Fluorocarbon rubber Viton Fluorel High temperatures acids and alkalis Very good chemical resistance low mechanical strength 4 Transportation and unpacking After unpacki...

Page 10: ...rew pressure line onto the side marked Aus 3 Verify that the connections are leaktight In the case of a suction height of more than 3 metres fit foot valve in the suction line in order to prevent drai...

Page 11: ...le be driven with the following drive systems Power drill V belt drive Gear motor Hydraulic motor Air pressure motor Ensure correct speed and output of the drive system When using external drive syste...

Page 12: ...or the connection of the pump with the motor optional accessories see parts list from item 200 is necessary Caution Material damage due to incorrect alignment of the pump If the claw coupling is being...

Page 13: ...mmissioning Open pressure line To start the pump switch on drive During the intake process the pressure side must not be closed otherwise intake will not be possible Caution Material damage due to ove...

Page 14: ...g with impeller and rear side disc off the shaft 8 2 2 Series 2001 A and 2001 B 1 Disconnect line connections 2 Remove bolts and nuts 3 Remove feet 4 Remove cover with shaft and lateral discs on both...

Page 15: ...onto the shaft 3 Place front side disc into the recess and push cover onto this 4 Insert and tighten bolts 5 Attach lines The lateral discs and O rings must lie precisely in the recesses to ensure tha...

Page 16: ...h the flow control the flow rate of the pump can be controlled and adjusted to a specific quantity setting screw Flow rate measurement is based on the principle of a floater connected to a spring The...

Page 17: ...beneath the connector plug Remove connector plug and turn setting screw with a small screw driver turn right for higher pressure turn left for lower pressure Switch hysteresis can not be adjusted Tec...

Page 18: ...ether part is in place and insert or replace defective component Impeller blocked Fill pump with the medium to be pumped Impeller clogged up or macerated Use an impeller appropriate to the medium Pump...

Page 19: ...ZUWA Impeller Pumps 19 12 Performance curves...

Page 20: ...ZUWA Zumpe GmbH Franz Fuchs Stra e 13 17 D 83410 Laufen Telefon 49 8682 8934 0 Fax 49 8682 8934 34 E Mail info zuwa de Internet www zuwa de 2008 ZUWA...

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