ZURN Z6140 Installation, Operation, Maintenance And Parts Manual Download Page 3

Aquaflush

Flush V

alves

Aquaflush

Installation Instructions

3. Remove the actuator end, coupling and mounting nut from the

actuator sleeve and insert the sleeve through the 1-1/2" hole
from the fixture side. Reinstall the mounting nut (hand tight),
coupling and actuator end to the sleeve.

3

1. Install the Zurn Control Stop to the supply line with the water

outlet positioned as needed. If using a sweat solder adaptor,
sweat the adaptor to copper tubing before installing control stop.

2. Attach vacuum breaker tube and elbows to fixture with spud

nut.

Note: When cutting scored pipe to fit, leave a minimum 

of 1-1/4" of scoring to ensure proper engagement with 
compression coupling.

Important:

• All plumbing is to be installed according to state and local codes

and regulations.

• Water supply lines need to allow proper water flow for each 

fixture.

• Flush all lines of any 

debris

before making connections.

• Do not use pipe sealant or plumbing grease on any fitting other

than the control stop inlet.

The Aquaflush valve is designed to operate under various water
pressures with a recommended range between 10 and 100 psi 
(69 to 689 kPa). Each Zurn valve is tested for proper performance
at the factory before being shipped. Consult the product pages of
the  catalog for available flow options.

Most low consumption valves (1.6 gallon) require a minimum of 25
psi running pressure through the valve to obtain proper evacuation.

When installing your quality Zurn valve, it is recommended that a
smooth jawed wrench be used. This will prevent gouges and
scratches on your valve.

Before starting the installation process, bore a 1-1/2" hole in
wall for actuator, and a 2" hole for piping if required.

4. Insert the adjustable tail piece into the control stop while installing

the valve.

Note: The adjustable tail piece allows for +/- 1/2" from

the standard 4-3/4" centerline to centerline rough in.

Lubricate 

O-ring on adjustable tail piece with water if needed for installation.
Secure the valve by hand tightening the actuation coupling nut
and tail piece coupling nut. Position valve over flush tube and
secure with the flush tube coupling nut. After aligning the valve
securely tighten the actuator assembly, control stop and the flush
tube with a wrench.

A smooth jaw wrench is recommended to

protect special finishes.

4

5. Shut off the control stop, remove the valve cover and remove

the internal diaphragm kit. Reinstall the valve cover and open
control stop to flush lines of debris. After the lines are clear,
remove the cover and reinstall the diaphragm kit. Tighten the
cover back on and adjust flush flow using the control stop.
The stop cap screw cover should be replaced after final 
adjustments have been made.

5

2

1

Control Stop

Sweat Solder Adaptor
with Copper Tubing

1-1/4" Min.

4-3/4"
± 1/2"

FV251 Page 3

Summary of Contents for Z6140

Page 1: ...ges or any loss injury or damages whatsoever including incidental or consequential damages The sole and exclusive remedy shall be limited to the replacement of the defective goods Before installation and use the purchaser shall determine the suitability of the product for his intended use and the purchaser assumes all risk and liability whatever in connection therewith Where permitted by law the i...

Page 2: ...ection Z6152 1 1 2 Water Closet valve with back spud connection Z6190 1 1 4 Urinal Valve with top spud connection Z6195 3 4 Urinal Valve with top spud connection FLOWS WS1 Low Consumption 1 0 Gal for Urinal 1 6 Gal for Water Closet WS Water Saver 1 5 Gal for Urinal 3 5 Gal for Water Closet Standard Flow FF Full Flow 3 0 Gal for Urinal 4 5 Gal for Water Closet OPTIONS BG BioCare ADA Handle J Metal ...

Page 3: ...consumption valves 1 6 gallon require a minimum of 25 psi running pressure through the valve to obtain proper evacuation When installing your quality Zurn valve it is recommended that a smooth jawed wrench be used This will prevent gouges and scratches on your valve Before starting the installation process bore a 1 1 2 hole in wall for actuator and a 2 hole for piping if required 4 Insert the adju...

Page 4: ...t largest size Step 3 Order the applicable suffix shown at the intersection of the row and column Example For closet valve model number Z6152 and a wall thickness of 6 order Z6152 LDIM9 Combination Closets Urinals Fixtures 6140 6152 6602 6142 6154 6602 Wall 6143 6155 6609 6601 Thickness 6144 6605 6190 6613 6603 W 6150 6611 6681 6195 6615 6616 1 4 LDIM4 LDIM7 LDIM4 LDIM5 1 LDIM4 LDIM7 LDIM4 LDIM5 2...

Page 5: ...00 D SD Seal Seat for 1 and 3 4 Includes Item 33 P6000 D42 Sweat Solder Connection P6000 YBA Adjustable Tailpieces Product No Adjustable Tailpiece for Standard Flush Valve Includes Items 28 31 P6000 J1 RB Tailpiece Locking Ring Includes Item 29 P6000 C30 Tailpiece O Ring Includes Item 30 P6000 C31 Coupling Nut Includes Item 31 P6000 C32 RB Flush Connections and Spud Coupling Kits Product No Flush ...

Page 6: ...12 flush valves Valve is flushing too long or 1 Trip mechanism not seating properly due to foreign 1 Disassemble parts and rinse thoroughly not shutting off material between trip mechanism and retainer disc 2 By pass orifice is plugged or partially plugged 2 Examine by pass orifice and clean if necessary being certain not to enlarge orifice opening 3 Line pressure is not adequate to force 3 Pressu...

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