ZURN QHCMKIT5 Installation Instructions Manual Download Page 2

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ZURN PEX

PLUMBING AND RADIANT HEATING SYSTEMS

1801 PITTSBURGH AVENUE, ERIE, PA, U.S.A. 16502 PHONE: 800/872-7277 FAX: 800/209-2148 www.zurn.com

IN CANADA:

ZURN INDUSTRIES LIMITED

3544 NASHUA DRIVE, MISSISSAUGA, ONTARIO L4V 1L2 PHONE: 905/405-8272 FAX: 905/405-1292

Page 2

1" QickZone

Modular Brass Manifold

Installation Instructions

QHMAVKIT5 and QHMBVKIT5 Assembly

Step 1:

Lubricate O-rings and rubber with silicone grease.

Step 2:

Thread

Self-Sealing Endpiece

into the female end of the

Manifold Supply and Return End Modules.

Step 3:

Thread

Air Vent

into the top of the

Self-Sealing Endpiece

Step 4:

Thread

Drain Valve

into the bottom of the

Self-Sealing

Endpiece

Step 1:

Thread

Red Handled Ball Valve

into

Manifold Supply

End Modules.

Step 2: Thread Blue Handled Ball Valve

into

Manifold Return

End Modules.

Summary of Contents for QHCMKIT5

Page 1: ...rm No ZPFN184 Date 2 20 09 C N No 99719 Rev QHCMKIT5 1 Manifold Supply End Modules with Lock Shield and Flow Meter QHLABELS Labels 1 Manifold Return End Modules with Manual Shut Off QHMODAK Adjustment Key QHMBVKIT5 Ball Valves with Thermometers 1 Red Handle 1 Blue Handle QHMAVKIT5 Manual Air Vent 4 Collar Halves 4 M6x1 Bolts 8 Foam Adhesive Strips 2 Wall Brackets with Collar QHMODMB Mounting Brack...

Page 2: ... Installation Instructions QHMAVKIT5 and QHMBVKIT5 Assembly Step 1 Lubricate O rings and rubber with silicone grease Step 2 Thread Self Sealing Endpiece into the female end of the Manifold Supply and Return End Modules Step 3 Thread Air Vent into the top of the Self Sealing Endpiece Step 4 Thread Drain Valve into the bottom of the Self Sealing Endpiece Step 1 Thread Red Handled Ball Valve into Man...

Page 3: ...les Step 3 Align male and female bayonet fittings 90 apart Step 4 Gently push the two modules together until both shoulders touch Step 5 Rotate one module 90 to engage bayonet fitting Step 6 Repeat procedure for all modules Step 1 Attach Manifold Wall Bracket to the wall Step 2 Place complete Return Manifold Assembly on lower Manifold Bracket Collars Step 3 Bayonet fitting must rest on Manifold Br...

Page 4: ...NDUSTRIES LIMITED 3544 NASHUA DRIVE MISSISSAUGA ONTARIO L4V 1L2 PHONE 905 405 8272 FAX 905 405 1292 Page 4 1 QickZone Modular Brass Manifold Installation Instructions Completed Manifold QHMBVKIT5 Ball Valves with Thermometers QHMRCM Return Mid Modules QHMAVKIT5 Manual Air Vent QHMSCM Return Mid Modules QHMAVKIT5 Manual Air Vent QHMODMB Mounting Brackets ...

Page 5: ...MC _ QHPAPMMC2 3 8 Alumicor Tubing QHPAPMMC3 1 2 Alumicor Tubing QHPAPMMCJ 5 8 Alumicor Tubing QHPAPMMC4 3 4 Alumicor Tubing Step 2 Cut the tubing to the appropriate length Step 3 Slide the nut with the threads toward the manifold onto the tubing Step 4 Slide the split ring over the tubing Step 5 Insert the barb into the tubing The QHPAPMMC requires the plastic isolator to be put on the barbed fit...

Page 6: ...urn header ball valve Step 3 Close and cap the fill drain valves on the supply and return headers Step 4 Close both air vents Step 5 Fully open counterclockwise all white isolation valves on the return header Step 6 Fully open all circuit balancing valves on the supply header by turning the Allen screws located under the red caps counterclockwise Step 7 Open the 1 supply manifold ball valve and fi...

Page 7: ...en counterclockwise each circuit balancing valve on the supply header Step 2 Close and cap the fill drain valve on the supply header Step 3 Close the 1 ball valve on the return header and close both air vents Step 4 Attach a hose to the fill drain valve on the return header and place the other end in a bucket Step 5 Open the 1 ball valve for the supply header Step 6 Start the pressurized fluid Ste...

Page 8: ...header Step 2 Confirm that the fill drain valve on the supply manifold is closed and attach the pressurized fluid hose to the fill drain valve on the supply header Step 3 Attach a hose to the fill drain valve on the return header and place the other end into a bucket Step 4 Open the valve on the supply fill drain valve Step 5 Start the pressurized fluid Step 6 Open the fill drain valve on the retu...

Page 9: ...p 5 Using the Adjustment Key completely unscrew counterclockwise the mechanical memories on all Supply Modules Step 6 Using the Adjustment Key completely open counterclockwise the lock shield valves on all Supply Modules Step 7 Slowly close the Lock Shield Valves of each circuit until the desired flow rate is obtained on the flow meters Step 8 Repeat the balancing procedure if necessary when the i...

Page 10: ...off using clip on Module as a fulcrum point see Illustration 2 Fulcrum Point Illustration 2 Step 3 Snap Plastic Fitting onto Return Module Line up the notch in the Plastic Fitting with the tab on the Return Module Place Actuator on Plastic Fitting and turn one click Be sure to place the Actuator where it will be straight after turning Push in Red Button see Illustration 3 Warning Red Button must b...

Page 11: ...NE 800 872 7277 FAX 800 209 2148 www zurn com IN CANADA ZURN INDUSTRIES LIMITED 3544 NASHUA DRIVE MISSISSAUGA ONTARIO L4V 1L2 PHONE 905 405 8272 FAX 905 405 1292 Page 11 1 QickZone Modular Brass Manifold Installation Instructions Advanced Installation Techniques Using Reverse Return Manifolds ...

Page 12: ...URGH AVENUE ERIE PA U S A 16502 PHONE 800 872 7277 FAX 800 209 2148 www zurn com IN CANADA ZURN INDUSTRIES LIMITED 3544 NASHUA DRIVE MISSISSAUGA ONTARIO L4V 1L2 PHONE 905 405 8272 FAX 905 405 1292 2009 Zurn Industries LLC Printed in U S A Form No ZPFN184 6 09 ...

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