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ZONE DAMPERS

RECTANGULAR LOW PRESSURE ZONE DAMPERS (TREC W x H)

Zonex Systems rectangular low pressure dampers can be used for systems up to 5 tons with a
maximum differential static pressure of 0.5”. These are two position, spring open, power close
dampers. They are constructed from heavy duty galvanized steel. The damper is a single blade
type that slips into a 2-1/2” wide cutout in the existing duct and attaches with screws via a duct
mounting plate. The duct mounting plate is 5” wide. The drive assembly supports a synchronous
24V AC 60Hz 12VA motor and terminal board. The motor is designed for continuous full stall
operation. Special winding and heavy duty gearing provide for long motor life and easy spring
open operation. A cross pin on the motor shaft provides positive direct drive to the damper shaft
without a coupling or set screws. A red LED will be illuminated on the damper terminal
board to indicate when the damper is being powered closed. The LED will remain on when the damper
is fully closed and cycle off when the damper is opening or in the full opened position.  Since this
is a spring open damper, in the event of power failure the damper fails to the full open position.

LOW PRESSURE (TREC W x H) RECTANGULAR

DAMPER

Zonex Systems zone dampers are used in cooling/heating systems to
provide room by room zone control. The damper is provided with a

zone actuator. Each zone damper is controlled by a zone thermostat.
More than one damper can be controlled by one zone thermostat.

ROUND LOW PRESSURE ZONE DAMPERS (TR diam)

Zonex Systems round low pressure zone dampers can be used for systems up to 5 tons with a max-
imum differential static pressure of 0.5”. These are two position, spring open, power close
dampers for very simple operation. All sizes are designed with rolled-in stiffening beads for
superior rigidity. The damper pipe is furnished with one crimped end and one straight end for
easy installation. A hat section supports a synchronous 24V AC 60Hz 12VA motor and termi-
nal board. The motor is designed for continuous full stall operation. Special winding and heavy
duty  gearing provide for long motor life and easy spring open operation. A cross pin on the
motor shaft provides positive direct drive to the damper blade shaft without a coupling or set
screws, allowing for a quick and easy motor change if required. A red LED will be illuminated on
the damper terminal board to indicate when the damper is being powered closed. The LED will
remain on when the damper is fully closed and cycle off when the damper is opening or in the full
opened position. Since this is a spring open damper, in the event of power failure, the damper fails
to the full open position.

LOW PRESSURE (TR diam)

SIZING ZONE DAMPERS

If the ductwork already exists, simply size the damper to fit the ductwork.
For new systems or retrofit jobs:

a) Determine CFM from heat gain or loss calculations.

b) Select damper size by using a duct sizing table or calculator.

c) Select a Zonex Systems damper to fit the duct size selected for that

zone.

DAMPER INSTALLATION NOTES

1. Do not exceed 700 FPM in a register/diffuser branch duct.

2. If a damper is installed within 3 feet of register/diffuser, install sound

attenuating flex duct between damper and outlet.

3. Zone dampers should be preceded by 2’-4’ of straight pipe where

possible.

4. In attic installations and high humidity areas, the Zonex Systems

damper should be insulated along with the ductwork. The hat section
on the damper is delivered with insulation between the hat section
and pipe.  Therefore, insulation should be applied to the round pipe

and butted against the hat section (do not insulate the motor or relay
board). Both motor and the relay board generate enough heat so that
no condensation will develop on the hat section.

5. Remember to allow a 16” gap in the duct for Heavy Duty rectangular

dampers.

6. Low and medium pressure rectangular dampers slide into a 3” wide

cutout in the ductwork.

7. Install TR round dampers to the motor in the 9 to 3 o’clock position.

Do not install damper so the motor is in the 4 to 8 o’clock position.

Summary of Contents for DIGI3U

Page 1: ...DIGI3U Three Zone Universal Controller for Gas Electric or Heat Pump Applications Installation Guide Part D3MAN Zoning Systems That s all we do 3 Zone Controller for the RNC Market October 2011...

Page 2: ...the controller The resistor is used in place of the LAT for 2 zone Gas Electric installations that do not have a bypass When bypass is used the optional LAT leaving air sensor must be connected in pla...

Page 3: ...s LAT capacity control is not applied a field supplied freeze protection and high limit device must be installed to protect equipment This should only be applied to designs in which both zones are app...

Page 4: ...2 W WIRING GAS ELECTRIC DIGI3U S S terminals for LAT capacity control If not applied leave 1k ohm resistor in place and field supplied high and low limits should be added Transformer damper transforme...

Page 5: ...ition for unit energizing reversing valve for cool place in B position for unit energizing reversing valve in heat JP2 Heat Pump or Gas Electric jumper is used to configure controller Factory set for...

Page 6: ...12va per damper TR SERIES DAMPER M M 1 2 3 3 TR1 TR2 2 1 DIGI3U SYSTEM CONTROLLER ONE TO THREE TR SERIES DAMPERS Fused 24V 40VA Transformer Transformer and 2 amp fuse TR SERIES DAMPER M M 1 2 3 3 TR1...

Page 7: ...puts to furnace and dampers After all calls are satisfied controller will initiate a 3 minute purge During this time controller will not allow any calls for heat or cool Cool Operation without LAT If...

Page 8: ...n place to function in this mode Changeover Gas Electric While controller is operating in heat or cool if another thermostat places a call for the opposite mode a changeover sequence will begin The co...

Page 9: ...ter all calls for cooling are satisfied Y G and all damper LEDs will go off and controller will initiate a 3 minute purge During this time controller will not allow a call for heat or cool Heat Mode w...

Page 10: ...energized PWR Power LED orange On when DTHP4A is powered Flashing during capacity control cutout DPR Damper status LED red One per damper On when damper is closed Emergency Heat Operation To put the...

Page 11: ...control of the unit based upon thermostat input Occasionally software upgrades may become available If so the DIGI3U software can be field upgraded by changing this microcontroller F HVAC System Statu...

Page 12: ...on supports a synchronous 24V AC 60Hz 12VA motor and termi nal board The motor is designed for continuous full stall operation Special winding and heavy duty gearing provide for long motor life and ea...

Page 13: ...or to bypass more than 2000 CFM use the electronic bypass RECTANGULAR ROUND BAROMETRIC BYPASS BYPASS DAMPERS BAROMETRIC AIRFLOW 1 2 4 3 1 Damper Shaft 2 Lock Nut 3 Lever Arm 4 Counter Weight BAROMETR...

Page 14: ...Damper incorrectly wired Correct damper wiring Emergency Heat does not Work STAT 1 must make heat call in Emergency Heat Verify heat call STAT 2 and STAT 3 can make Emergency heat call after STAT 1 V...

Page 15: ...on and blower fan is running 15 Verify air is being delivered to zone 1 and not to any of the other zones 16 At zone 1 verify air is coming out of the register diffuser 17 At next zone a Verify air is...

Page 16: ...9963 Fax 714 898 6802 Visit our Web Site http www zonexsystems com PATENTED PRODUCT Zonex Systems reserves the right to discontinue or change at any time specifications or designs without notice and w...

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