ZOJE ZJW663A Instruction Manual Download Page 61 | Manualshive

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PEF NO

PART NO

DESCRIPTION

Q'TY

1

10042730

SHAFT

1

2

10042437

¡n

SCREW

1

3

10042438

SCREW

1

4

20014766

x

BUSHING ASEMBLY

1

5

10042439

m#

SET PLATE

1

6

10042440

m

SCREW

2

7

10042861

úû

MOTOR ASSEMBLY

1

8

10044437

úû

pq

SCREW

4

9

10042387

_+

SCREW

4

10

........

ü /

MOTOR COVER

1

11

10044562

SCREW

1

12

10044561

¡f#

WASHER

1

13

10004949

M5

×

8

SCREW

3

14

10049601

¦<¡x

COUPLING

1

15

10042718

BALANCE WHEEL

1

2 16

.

+,- ESDD Motor structure

-61-

-61-

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Summary of Contents for ZJW663A

Page 1: ...2 2 1 Machine bed frame PARTS LIST 2 2 Crank shaft drive mechanism Arm shaft drive mechanism Needle bar guard mechanism Looper drive mechanism 2 7 2 8 2 9 2 10 2 11 2 12 2 13 2 14 Feede mechanism Pre...

Page 2: ...be used running the machine Turn off or unplug the machine when the following situations arise W nance hen the machine is in mainte W nning the machine hen the operator is not ru Maintenance and repai...

Page 3: ...ble and connectors and also the adequate grounding 15 lq u pq The machine should only be used to sew materials as indicated in its instruction manual and indications of use should be followed 16 t Sin...

Page 4: ...e to adorn two sides 1 Plain seaming 2 Seam covering 3 Bottom hemming 6 4 4 4 0 5 1 3 5 0 Table Machine Speci cation 3 Needles 5 Threads with Motor 2 ESDD fi 1 2 Machine Speci cation XYZ 2 3 5 364 Z P...

Page 5: ...5 1 3 Installing the sewing machine _ X Table Cut Out Drawing Figure 1A D Clutch Motor Z...

Page 6: ...6 1 3 Installing the sewing machine _ X For ESDD Figure 1B D Table Cut Out Drawing XYZ Motor only...

Page 7: ...r turning direction is clockwise as shown Install the belt cover according to Figure 4 Assemble the machine support components in Figure 2 Install the control box A by screw B and the pedal con trolle...

Page 8: ...ply 2 or 3 drops of oil by hand when the machine is used for the first time or has been left unused For some time O P QRT UWKHR Fill the HR device with oil before it Is too low in order to prevent nee...

Page 9: ...n the lever as indicated in Figure 14 The looper thread take up comesout Figure 9 Figure 11 Figure 10 Figure 12 Refer to the sewing type you need forcorrect threading Any incorrect threading may cause...

Page 10: ...rough the eye of the needle to thread Trim off the knots neatly after passing through the eye of the loopers Figure13 5 14 Be sure to thread the machine correctly by referring to the threading diagram...

Page 11: ...o loose then thread the guide by referring to line C according to Figure 16 If the top cover thread is too tight thread the guide by referring to the line D For standard threading follow the solid lin...

Page 12: ...fg hi 1 cd fg DE hi 2 cd fgk hi 3 1 6 Adjusting the thread tension 1 7 Adjusting the presser foot pressure to tighten Figure 19 Loosen adjust nut 1 and turn adjusting and turn to adjust the pressure I...

Page 13: ...or down to obtain the correct differential ratio To stretch To shrink 1 8 Adjusting the di erential feed ratio I 5 s 5 5 g X I Gpqr 1 21 T k 2 T 5 T Rqr 1 1 9 Adjusting the stitch rength Fine Loosen...

Page 14: ...ing the needle 0 5 5 B A B D 0 5 k 5 T Check the needle carefully to see that the scarf is turned to the rear of the machine Insert the needle to the proper depth and fasten securely Be sure to use st...

Page 15: ...six months To replace the oil simply remove the screw indicated on Figure 9 After the oil is drained reattach the screw and the ma chine with new oil Figure 25 1 12 Replacing the oil H M v M M 5qu k 2...

Page 16: ...5 5 6 M 7 6 M 7 7 OP 7 QRS 8 K U9M VWXY 8 Z 9 _ 9 9 10 7cM VWXY 10 Z 9 _ 1 1 2 E F 2 E 3 3 4 GH 4 K L 5 def 5 g 6 7 7 6 16 1 h 1 E F 2 A BC 3 GH 4 Kijk 5 1 E 2 D 3 K L 4 lQmR 5 D 1 E F 2 M 7 3 no 4 p...

Page 17: ...1 14 Troubleshooting 17 GHIJ K L H r stu r s p po xy9 z A A IC D g A I u9 1 2 3 4 5 6 7 1 2 3 4 5 6 7 H Z Z gE F E g GH K L 78 K U9 WXY Z 9 g_ K UC k K U 1 2 3 4 5 6 7 1 2 3 4 5 6 7 8 8...

Page 18: ...ish or replace by a new part Skip 1 Wrong relation of needle and looper 1 Readjust needle and looper 2 Wrong threading 2 Rethread the machine correctly 3 Needle is installed wrong 3 Install needle cor...

Page 19: ...Grind off polish or replace by a 8 Thread tension disc is rough 8 Polish thread tension disc 1 14 Troubleshooting 19 Problems Possible Causes Possible Solutions 1 Thread tension is too strong 2 Inadeq...

Page 20: ...2 1 A Machine bed frame A 4 5 4 7 21 8 18 9 9 10 11 12 1 13 19 6 3 20 2 16 14 15 22 17 20...

Page 21: ...C S E D O N T R A P O N F E P 4 10042371 2 5 10008964 1 6 10042684 1 7 10042685 1 8 10042390 1 9 10042686 SCREW 2 10 10042687 1 11 10003330 RING 1 12 10042375 FILTER 1 13 10042688 FELT 1 14 10042376...

Page 22: ...13 11 12 15 14 8 6 9 10 7 3 2 5 1 4 36 35 21 20 16 17 30 31 26 27 29 32 34 33 24 23 22 25 37 28 2 1 B Machine bed frame B 22...

Page 23: ...C M R A PLUG 1 8 9 4 W E R C S SCREW 2 11 12 1 T E K S A G 13 6 W E R C S 14 15 2 W E R C S 16 1 R E V O C Y E L L U P 17 18 19 20 21 22 1 N I P C I R T N E C C E 23 24 25 2 W E R C S 26 27 28 100426...

Page 24: ...7 6 27 10 9 8 11 12 23 22 3 17 18 16 19 15 13 25 24 21 14 26 2 1 4 3 3 2 1 C Machine bed frame C 24 28 29...

Page 25: ...ame C 25 Y T Q N O I T P I R C S E D O N T R A P O N F E P 3 10042440 SCREW 8 3 W E R C S 8 10042705 NEEDLE PLATE BRACKET 1 2 W E R C S 2 W E R C S 4 W E R C S 20 10042440 SCREW 2 2 W E R C S 24 10042...

Page 26: ...1 2 4 4 3 5 6 7 8 21 8 9 11 8 23 22 20 19 17 16 8 13 14 18 2 2 Crank shaft drive mechanism 26 25 24 26...

Page 27: ...10042438 SCREW 2 9 20014789 x BUSHING 1 10 10042438 SCREW 2 11 10043275 g x GEAR LOWER 1 12 10042438 g SCREW 4 13 20014766 x BUSHING 1 14 10042437 n SCREW 1 15 10042438 m SCREW 1 16 10042439 m SET PL...

Page 28: ...1 2 5 11 10 12 13 14 9 8 7 6 7 4 16 14 14 17 15 18 14 13 19 20 21 22 23 24 26 27 25 3 2 Arm shaft mechanism 28...

Page 29: ...NK 1 9 10042434 SCREW 1 10 10042473 BALANCE WEIGHT 1 11 10042418 SCREW 2 12 10042436 JOINT 1 13 10042437 SCREW 2 14 10042438 SCREW 10 15 10042474 SHAFT 1 16 20014769 BUSHING 1 17 10042732 GEAR UPPER 1...

Page 30: ...1 3 2 4 8 11 10 9 12 13 6 7 5 14 15 16 18 19 25 24 26 30 29 31 27 28 22 23 20 21 2 4 32 30 33 34 34 35 36...

Page 31: ...TRING PETAINER 1 15 10054324 OIL STRING 1 16 NEEDLE HOLDER 1 18 NEEDLL PLATE 1 19 10042502 SCREW 2 20 10042737 ECCENTRIC 1 21 10042429 SCREW 2 22 10042738 LEVER 1 23 10012032 SCREW 1 24 10042739 NEEDL...

Page 32: ...35 33 32 34 36 31 1 2 3 4 5 6 7 8 27 28 22 28 42 29 37 24 23 21 20 26 21 20 25 19 12 17 18 11 10 9 16 13 15 14 5 2 38 32 39 40 41 30 43...

Page 33: ...R 1 16 10042755 WASHER 1 17 10042756 LEVER 1 18 10042434 SCREW 1 19 10042757 HOLDER 1 20 10042387 SCREW 2 21 10042758 WASHER 2 22 10042759 SLIDER 1 23 10042760 PIN 1 24 10042429 SCREW 1 25 10042761 HO...

Page 34: ...1 2 3 4 16 18 12 6 4 2 1 3 5 7 8 9 10 11 22 21 19 20 17 14 15 13 17 16 18 24 23 40 35 29 28 2 25 17 26 27 31 30 32 33 36 37 42 39 38 34 41 2 6 A Feed mechanism A 34 43 44...

Page 35: ...PIN 2 17 10008090 OIL STRING 3 18 10042787 FELT 6 19 10042786 PIN 1 20 10042815 FELT 4 21 10042788 1 22 10042438 SCREW 2 23 10042789 1 24 10042438 SCREW 2 25 10042790 1 26 10042791 1 27 10042792 SCRE...

Page 36: ...29 28 25 24 37 26 27 36 35 16 1 18 19 4 18 38 21 20 22 38 3 31 2 30 32 33 34 23 18 6 7 5 2 10 9 17 18 7 12 11 8 9 8 14 15 13 2 6 B Feed mechanism B 36 39 40 40 41 42 43...

Page 37: ...10042821 BLOCK 1 17 10042822 BLOCK 1 18 10042787 FELT 12 19 10008090 OIL STRING 1 20 10042429 SCREW 1 21 10042823 DIFFERNTIAL FEED BAR 1 22 10042824 MAIN FEED BAR 1 23 10042825 FELT 1 24 10042826 DIF...

Page 38: ...13 12 11 7 10 9 6 1 8 5 6 4 3 16 17 18 15 21 14 19 20 34 23 22 24 26 27 33 31 32 30 29 25 28 2 6 38 36 35 37 38...

Page 39: ...T R A P O N F E P 2 W E R C S 1 G N I R 2 W E R C S 15 10042615 OIL SEAL 1 16 10042616 CRANK 1 1 W E R C S 1 W E R C S 19 10042619 1 1 W E R C S 1 W E R C S 2 W E R C S 2 W E R C S 33 10042624 SCREW 1...

Page 40: ...17 13 5 11 33 24 33 35 34 30 29 36 6 4 16 7 8 21 20 23 15 14 19 10 9 3 22 19 25 31 32 26 27 28 7 2 40 37 38 1...

Page 41: ...SY 2 SCREW 1 SCREW 12 1 13 10042215 LEVER 1 COLLAR 3 SCREW 1 SHAFT 2 SCREW 1 SPRING 1 COLLAR 1 BELL CRANG UPPER 1 21 10042201 1 LINK 2 SCREW 1 1 SCREW 1 SHAFT 1 LEVER 1 28 10042208 SCREW 1 BRACKET 2 3...

Page 42: ...6 4 5 24 3 2 1 7 8 10 11 14 16 15 18 26 25 19 20 22 21 23 12 17 13 9 2 8 Spreader mechanism 42 27 28 28...

Page 43: ...10042227 SHAFT 1 10 10042228 WASHER 1 11 10042229 RING 1 12 10042225 CRANK 1 13 10042438 SCREW 2 14 10042226 BLOCK 1 15 10042637 CRANKSHAFT 1 16 10042787 FELT 2 17 10042517 OIL STRING 1 18 10042224 O...

Page 44: ...1 3 7 6 8 20 21 22 23 24 25 9 5 2 2 10 11 20 21 22 26 24 25 20 21 22 27 24 25 2 17 18 13 16 15 14 19 4 12 2 2 2 2 9 Thread tension mechanism 44...

Page 45: ...13 10042248 BRACKET 1 14 10042249 THREAD RELEASEA 1 15 10042252 THREAD GUIDE 5 16 10042253 THREAD GUIDE 5 17 10042250 SPRING 1 18 10042251 SCREW 1 19 10042254 WASHER 5 20 10042255 SCREW 5 21 10042256...

Page 46: ...2 3 4 5 6 1 9 7 8 11 10 12 13 14 16 15 19 20 16 17 18 33 13 26 13 28 29 30 27 14 13 34 39 35 37 38 36 40 31 13 32 13 14 25 21 23 22 24 2 10 Needle spreader thread mechanism 46 41 41...

Page 47: ...EF NO PART NO DESCRIPTION Q TY COLLAR 1 2 10042264 SCREW 2 5 10042267 WASHER 1 6 10042268 SCREW 1 7 09399 1 G N I R 10 1 W E R C S 13 0308 16 18 10042273 SCREW 1 19 22 3 W E R C S 25 2 W E R C S 28 31...

Page 48: ...1 2 23 26 24 25 27 30 3 12 22 21 14 15 13 9 10 11 8 7 5 6 4 5 6 20 17 18 16 19 29 28 2 11 Looper thead mechanism 48...

Page 49: ...9 SCREW 2 4 10042650 THREAD GUIDE 1 5 10042312 2 R E H S A W 6 10042524 2 W E R C S 7 10042651 1 E D I U G D A E R H T 1 E D I U G D A E R H T 14 10042406 10011264 SCREW 1 15 10003071 COLLAR 1 20 1004...

Page 50: ...12 16 18 17 9 7 8 11 10 12 13 20 24 5 22 28 23 26 27 25 29 6 21 19 3 5 4 6 15 4 6 2 1 14 2 12 A Lubrication mechanism A 50...

Page 51: ...052962 LATCH 1 12 10042377 SCREW 4 13 10010837 SCREW 1 14 10051752 TUBE 1 15 10007796 TUBE 1 16 10042662 OIL GUARD 1 17 10042324 OIL DISTRIBUTOR 1 5 4 4 2 4 0 0 1 8 1 NUT 1 19 10007796 TUBE 1 20 10043...

Page 52: ...11 7 10 9 14 15 16 17 8 10 13 12 22 21 20 18 19 4 5 3 2 1 25 24 23 2 12 B Lubrication mechanism B 6 52...

Page 53: ...8 10042147 TOTOR 1 9 _ TOTOR 1 10 10042148 TOTOR 2 11 10042149 COVER 1 12 10042151 n SCREW 2 13 10042150 SCREW 2 14 10042152 WORM WHEEL 1 15 10042418 SCREW 2 16 10042160 n SCREW 2 17 10042334 JOINT S...

Page 54: ...5 6 3 4 2 1 7 8 13 11 12 9 10 14 15 2 13 HR device 54...

Page 55: ...SILICONE OIL RESERVOIR UPPER 1 3 10042351 CAP 1 4 10044981 SPRING PIN 2 5 10010690 SCREW 1 6 10042349 FELT 1 7 20015168 SILICONE OIL RESERVOIR LOWER ASSY 1 8 10042440 SCREW 2 9 10042673 NEEDLE COOLER...

Page 56: ...6 12 8 13 14 11 15 9 10 25 26 1 9 10 6 12 7 13 14 11 15 22 4 5 6 20 20 21 18 18 3 20 16 18 10 9 23 8 2 24 9 10 7 23 19 17 18 2 14 Thread stand 56...

Page 57: ...003 HOLDER 4 10 10046004 SCREW 4 11 10046005 n SPOOL PIN 5 12 10046006 SPRING WASHER 5 13 10046007 SPOOL TRAY 5 14 10046008 SPOOL MAT 5 15 10046009 nk SPOOL PETAINING 5 16 10046010 my BRACKET 1 17 100...

Page 58: ...2 3 4 5 6 1 8 For Clutch Motor 7 For ESDD Motor 9 10 31 17 15 16 23 12 13 14 11 25 24 26 29 19 28 21 18 2 15 20 22 27 30 58 32...

Page 59: ...LLEN KEY 4mm 1 14 10043163 3 5mm ALLEN KEY 3 5mm 1 15 10009685 3mm ALLEN KEY 3mm 1 16 10009686 2 5mm ALLEN KEY 2 5mm 1 17 10009683 2m ALLEN KEY 2mm 1 18 10014185 6 WRENCH KEY 6 1 19 10014122 7 WRENCH...

Page 60: ...10 9 5 12 11 14 6 13 7 2 3 4 8 1 15 2 16 ESDD Motor structure 60...

Page 61: ...BUSHING ASEMBLY 1 5 10042439 m SET PLATE 1 6 10042440 m SCREW 2 7 10042861 MOTOR ASSEMBLY 1 8 10044437 pq SCREW 4 9 10042387 _ SCREW 4 10 MOTOR COVER 1 11 10044562 SCREW 1 12 10044561 f WASHER 1 13 1...

Page 62: ...2 17 Integrated Machine Specific Parts 62 12 13 14 15 17 1 2 3 4 5 6 7 8 9 10 11 18 19 23 22 21 20 27 26 24 25 30 28 31 30 32 29 33 16 34 9 36 37 38 41 41 40 40 35 39 42...

Page 63: ...REW 1 18 20019517 PANEL 1 19 10042691 O O RING 1 20 10042392 O O RING 1 21 20019516 UPPER COVER PLATE 1 22 10009704 MAT 1 23 10009757 OIL WINDOW 1 24 10054321 OVERHEAD LINE FRAME 1 25 10054320 TENSION...

Page 64: ...2 18 Integrated Machine Specific Parts 64...

Page 65: ...SCREW 1 13 10054424 WRENCH 1 14 10042429 SCREW 2 15 10054431 CAMSHAFT ASSEMBLY 1 16 10014381 SCREW 2 17 10014442 RING 1 18 10054507 6300ZZNR BEARING 1 19 10054419 BUSHING 1 20 10054417 SYNCHRO BELT 1...

Page 66: ...2 19 Integrated Machine Specific Parts 66...

Page 67: ...10054392 SCREW 1 5 10009470 SADDLE WASHER 2 6 10054393 SCREW SEAT 1 7 10009653 RING 1 8 10054394 SLIDER 1 9 10003048 SCREW 3 10 10012253 SCREW 2 11 10013872 PIN 2 12 10054395 SUPPORT 1 13 10001033 SCR...

Page 68: ...10043128 10046045 10045988 MODEL SUB CLASS NEEDLE CLAMP NEEDLE PLATE MAINFEED DOG KIFF FEED DOG PRESSER FOOT SPREADER LOOPER NEEDLE 356 10053102 10056804 10042836 10042837 10042214 662 1 364 10053103...

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